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Food Colours, Colors, Flavours, Flavors, Gums, Stabilizers, Food Industry Ingredients, Hydrocolloids and Additives Projects

Food  colors are an important part of the food additives market. Food coloring, or color additive, is any dye, pigment or substance that imparts color when it is added to food or drink. They come in many forms consisting of liquids, powders, gels, and pastes. Food coloring is used both in commercial food production and in domestic cooking.

Being a part of the Global Food and Beverage Industry, food colors market has huge potential to grow in the emerging and developing economies such as India. Food & beverage manufacturers are resorting to natural and synthetic food colors to enhance the organoleptic appeal of the finished product.

The food colors market is growing with the increase in demand for food. The growth of the natural colors market segment depends on the consumers’ preference for natural and healthy food colors. This growth will be maintained in the future with finding new sources of raw materials, the launch of new products, and using advanced technologies for color production.

The natural food flavors, by type, has been segmented into natural extracts, aroma chemicals, essential oils, and others which include spices and fermentation. The application segment of natural food flavors includes beverages, savory & snacks, bakery & confectionery, dairy & frozen, and others which include soups, salad, condiments, dressings, and sauces.

The global food colours market is expected to witness an upsurge owing to the introduction of new food products with natural ingredients and colouring pigments. Furthermore, factors such as technological advancements, growing demand for clean label products and stringent regulations on synthetic colouring agents are influencing manufacturers to incorporate more natural colourants in their offerings. Increasing use of natural food colour by the food processing industry is a key factor driving the growth of the market. Food colors market is projected to reach $2.5 billion by 2020; growing at a CAGR of 4.5%.

Food additives are functional substances that are normally neither consumed as food itself nor are used as ingredients, but are intentionally added in food to assist to improve their certain characteristics such as aroma, colour, consistency, taste, texture and/or shelf life. Food additives are edible substances added to food products to enhance their taste, color, appearance and texture. Besides improving quality, these additives are added to prevent microbial growth and increase longevity of processed food products.

Used for enhancing quality and appearance of food products, food additives find diverse application in beverages, bakery, confectionary, dairy and meat & poultry products. Major factors driving the market include rising urban middle class population, improving living standard of consumers, growing working opportunities and increasing women workforce.

The rising population, growing demand for food, need for food preservation, growing concerns towards food safety due to contamination, rising health concerns, consumer demand for better quality, and increasing consumption of premium food products have been the important reasons driving the demand for food additives such as acids, anti-caking agents, food colors, emulsifiers and stabilizers, enzymes, flavors, preservatives, sequestrants, humectants, firming & crisping, agents, Nutritive additives, and sweeteners. Owing to this, additives have gained global importance over the years, and are being increasingly used in existing as well as new & emerging food applications.

The food additives market, in terms of value, is projected to reach USD 52.2 Billion by 2020, at a CAGR of 5.6% from 2015.

 

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GOOD FUTURE PROSPECTS FOR MAIZE PROCESSING & ITS ALLIED PRODUCTS (STARCH, LIQUID GLUCOSE, DEXTROSE MONOHYDRATE, DEXTROSE ANYHDROUS, SORBITOL AND VITAMIN C)

Maize (Zea mays L) is one of the most important cereals of the world and provides more human food than any other cereal. Starch is a group of polysaccharides, composed of glucopyranose units joined together by glucosidric linkages. It conforms to the molecular formula, (C6 H10O5)n, where n varies from a few hundred to over one million. Starch is found as the reserve carbohydrate in various parts of plants and is enzymatically broken down to glucose to other carbohydrates according to the metabolic needs of the plants. Industrially, starch is broadly divided into two types viz., natural and modified. Natural starches also designated as unmodified starches or simply starches, are obtained from grains such as sorghum. Starch is also obtained from roots like potato, tapioca and arrowroot, and from the pith of the stems of certain palms such as sago. They are further classified into cereal starches and root starches. The characteristics of the natural starches are changed by chemical or enzymatic action and the products of these reactions are termed modified starches. This group includes dextrins, acid-modified starches, oxidized starches, starch esters, starch ethers, dialdehyde starches, and cationic starches. The roots of tapioca plant (manihot utilissima) forms one of the major sources of starch, ranking next to potato. The starch content of the plant varies between 12 and 33 per cent. The cereal starches, such as maize, wheat, rice and sorghum, are recovered by several processes, of which the wet milling is by far the most important. Starch is an absorbent for water. Starch and Glucose can be used in different end use industries such as in the manufacture of adhesives, sizing and finishing in textiles, thickening agents in gravies, custards, and confectioneries. Sizing papers, Cosmetics, explosives, reagent, face powders, indicators in domestic analysis, water soluble packaging films, book bindings fabrics, distilled liquors, malt sugar, cattle feed ingredient, rubber reinforcing resins etc. Starch in India is mainly used for cotton textile industry, paper and paper products, Biscuits and confectioneries and glucose and dextrose. Commercially glucose is produced from starch only and these two products are generally made in the same unit side by side. One tonnes of glucose needs 1.1 tonne of starch. About 90% of the liquid glucose produced in India is consumed by the confectionery industry. Liquid Glucose and Dextrose are the products of same origin, in liquid form and the late in powder form. Glucose powder (dextrose) is used an invalid food for pharmaceutical purposes. Aqueous isotonic solution (5%) of dextrose is given as intravenous infections to increase the volume of circulating blood shocks and hemorrhage and to counteract dehydration. Vitamin C is a strong monobasic acid and it is used as a powerful reducing agent in neutral and acidic solutions. It is also used medicine. It is an excellent nutritional agent. It is an antioxidant and a preservative in foodstuffs. It is used as a reducing agent in analytical chemistry. The ferric and calcium salts are available for biochemical research. It is also available as the sodium salt. Sorbitol is an organic chemical having varied end uses. It is edible non-crystalline, odorless white powder and having sweet cooling taste. It is highly soluble in water, and slightly in methyl alcohol. In the case of India, starch is being produced from Maize and tapioca. The units producing starch from maize are concentrated in large sector; and the units producing starch from tapioca are largely concentrated in the small-scale sector. There are many units as at present in the country producing starch from Maize and three units producing starch from Tapioca in the organized sector. The capacity for starch from Maize accounts for more than 80 per cent of the installed capacity in the organized sector. As against the organized sector, there are a number of units in the small and cottage sector producing starch mainly from tapioca. As regards glucose it is produced in solid as well as liquid form. The production of glucose is not possible in the small sector and therefore its production is not as widely spread as that of starch. Eight units manufacturing starch in the organized sector also produce liquid glucose simultaneously. The demand for liquid glucose depends mainly upon the growth of medicine, the pharmaceuticals, biscuits and confectionery industries. As such 80% of the total demand for liquid glucose is absorbed by drugs and pharmaceuticals, while only 20% is used in Biscuits, Confectioneries, toothpaste etc. There is a very good scope and ample space in this sector and new entrepreneurs should venture into this field. Capacity Maize Starch 30000 MT/Annum Liquid Glucose 600 MT/Annum Dextrose Monohydrate 3900 MT/Annum Dextrose Anhydrous 3000 MT/Annum Sorbitol 17100 MT/Annum Vitamin–C 150000 Kg/Annum
Plant capacity: -Plant & machinery: 780 Lakhs
Working capital: -T.C.I: Cost of Project : 2590 Lakhs
Return: 42.00%Break even: 56.00%
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MAIZE STARCH - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Starch occurs naturally in the plants and its percentage varies with the plant and also in different parts of the same plant. Corn (maize), sorghum, grain wheat, rice, potato, tapioca, arrow root and sago are among the important sources of natural starches. The grains of barley, rye, oat, and the millets are also employed in the production of starches. Starch is a group of polysacchrides, composed of glucopyranose units joined together by glucosidric linkages. The cereal starches, such as maize wheat, rice and sorghum, are recovered by several processes, of which the wet milling is by far the most important. The principal raw materials, used by the Indian Starch Industry are maize and tapioca. The byproducts of starch during the wet milling process are germ, gluten, cake steep liquor etc. Maize is grown in Uttar Pradesh, Bihar, Rajasthan, Punjab, Madhya Pradesh, Himachal Pradesh, Gujarat, Jammu and Kashmir, Andhra Pradesh, Mysore, and Haryana. Starch is the key ingredient in Food Industry, Pharma Industry, Cattle Feed, Paper and Textile Industry. Starch market is driven mainly by the dynamics in Pharma, Food, Paper and Textile Industries. Apart from the above, starch and starch derivates are increasingly used in manufacture of ethanol to be blended with petroleum products. The continued price rise of crude oil prices in recent years, made the world to look for alternatives and in that process, most of the countries started blending of ethanol with petroleum in the ratio ranging from 5% to 25%. Production of starch and starch derivatives was unable to keep pace with the rising demand in the recent years. The Starch industry in India is thus poised to rapid strides in the coming years. New capacity creation can be thought of as there is a very good scope for new entrepreneurs in this field. Few Indian Major Players are as under: Anil Products Ltd. Anil Starch Products Ltd. Bharat Starch Inds. Ltd. English Indian Clays Ltd. Gayatri Bioorganics Ltd. Gujarat Ambuja Exports Ltd. Gujarat Ambuja Proteins Ltd. Gulshan Polyols Ltd. Indian Maize & Chemicals Ltd. International Bestfoods Ltd. K G Gluco Biols Ltd. Kamala Sugar Mills Ltd. Karnataka State Agro Corn Products Ltd. Laxmi Starch Ltd. Origin Agrostar Ltd. Pondicherry Agro Service & Inds. Corpn. Ltd. Rai Agro Inds. Ltd. Riddhi Siddhi Gluco Biols Ltd. Santosh Starch Ltd. Santosh Starch Products Ltd. Sayaji Industries Ltd. Sukhjit Starch & Chemicals Ltd. Tirupati Starch & Chemicals Ltd. Unique Sugars Ltd. Universal Starch Chem Allied Ltd. Wockhardt Health Care Ltd. Cost Estimation: Capacity : 9300 MT/Annum Maize Starch 1500 MT/Annum by Product Germ 900 MT/Annum Gluten 2400 MT/Annum Husk/Bran 600 MT/Annum Steep Liquer
Plant capacity: -Plant & machinery: 476 Lakhs
Working capital: -T.C.I: Cost of Project : 986 Lakhs
Return: 44.00%Break even: 45.00%
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STARCH AND ALLIED PRODUCTS FROM MAIZE (Starch, Liquid Glucose, Dextrose Monohydrate, Dextrose Anyhdrous, Sorbitol and Vitamin – C) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey

Starch is a group of polysaccharides, composed of glucopyranose units joined together by glucosidric linkages. It conforms to the molecular formula, (C6 H10O5)n, where n varies from a few hundred to over one million. Starch is found as the reserve carbohydrate in various parts of plants and is enzymatically broken down to glucose to other carbohydrates according to the metabolic needs of the plants. Industrially, starch is broadly divided into two types viz., natural and modified. Natural starches also designated as unmodified starches or simply starches are obtained from grains such as sorghum, from roots like potato, tapioca and arrowroot, and from the pith of the stems of certain palms such as sago. They are further classified into cereal starches and root starches. The characteristics of the natural starches are changed by chemical or enzymatic action and the products of these reactions are termed modified starches. This group includes dextrins, acid-modified starches, oxidized starches, starch esters, starch ethers, dialdehyde starches, and cationic starches. The cereal starches, such as maize, wheat, rice and sorghum, are recovered by several processes, of which the wet milling is by far the most important. Other starches include that of potato & tapioca plant. Physical and chemical properties of starch vary according to the raw material from which it is derived. Starch has many industrial applications in industries like textile, food, paper, pharmaceutical, in the manufacture of glucose and dextrose by hydrolysis, manufacture of modified starches, etc. There are many units as at present in the country producing starch from Maize and three units producing starch from Tapioca in the organized sector. The capacity for starch from Maize accounts for more than 80 per cent of the installed capacity in the organized sector. As against the organized sector, there are a number of units in the small and cottage sector producing starch mainly from tapioca. As regards glucose it is produced in solid as well as liquid form. The production of glucose is not possible in the small sector and therefore its production is not as widely spread as that of starch. Eight units manufacturing starch in the organized sector also produce liquid glucose simultaneously. There are many units as at present in the country producing starch from Maize and three units producing starch from Tapioca in the organized sector. The capacity for starch from Maize accounts for more than 80 per cent of the installed capacity in the organized sector. As against the organized sector, there are a number of units in the small and cottage sector producing starch mainly from tapioca. As regards glucose it is produced in solid as well as liquid form. The production of glucose is not possible in the small sector and therefore its production is not as widely spread as that of starch. Eight units manufacturing starch in the organized sector also produce liquid glucose simultaneously. There is an ample space for new entrepreneurs to venture into this field. Few Indian Major Players are as under: Anil Products Ltd. Anil Starch Products Ltd. Bharat Starch Inds. Ltd. English Indian Clays Ltd. Gayatri Bioorganics Ltd. Gujarat Ambuja Exports Ltd. Gujarat Ambuja Proteins Ltd. Gulshan Polyols Ltd. Indian Maize & Chemicals Ltd. International Bestfoods Ltd. K G Gluco Biols Ltd. Kamala Sugar Mills Ltd. Karnataka State Agro Corn Products Ltd. Laxmi Starch Ltd. Origin Agrostar Ltd. Pondicherry Agro Service & Inds. Corpn. Ltd. Rai Agro Inds. Ltd. Riddhi Siddhi Gluco Biols Ltd. Santosh Starch Ltd. Santosh Starch Products Ltd. Sayaji Industries Ltd. Sukhjit Starch & Chemicals Ltd. Tirupati Starch & Chemicals Ltd. Unique Sugars Ltd. Universal Starch Chem Allied Ltd. Wockhardt Health Care Ltd. Cost Estimation: Capacity : 30000MT Maize Starch 600 MT Liquid Glucose 3900 MT Dextrose Monohydrate 300 MT Dextrose Anhydrous 17100 MT Sorbitol 150000 Kg/Annum Vitamin C
Plant capacity: -Plant & machinery: 780 Lakhs
Working capital: -T.C.I: Cost of Project : 2590 Lakhs
Return: 42.00%Break even: 56.00%
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Gelatin Sponge - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economic

Gelatin sponge is a sterile compressed sponge has haemostatic properties and in precisely used for controlling bleeding. By virtue of its versatile usage for haemostatic function in dental treatment, in gaining eminence and being a innovative product, its demand is increasing day by day. In view of the horizons of its field of application, the future scope of this product is also bright. To cope up with the increasing demand of gelatin sponge, the imperative need of the hour is to set up more number of units for its manufacture. Thus, in the limelight of the facts enumerated above, a new entrepreneur can venture into this field. It is a lucrative project with bright scope.
Plant capacity: 6000000 Nos./AnnumPlant & machinery: 91 Lakhs
Working capital: -T.C.I: Cost of Project : 269 Lakhs
Return: 46.00%Break even: 49.00%
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Maize Starch & Liquid Glucose - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Starch is a group of polysaccharides, composed of glucopyranose units joined together by glucosidric linkages. It conforms to the molecular formula. Where a varies from a few hundred to over one million. Starch is found as the reserve carbohydrate in various parts of plants and is enzymetically broken down to glucose to other carbohydrates according to the metabolic needs of the plants. Starch has many industrial applications. These include (a) Textile Industry (b) Food Industry (c) Paper Industry (d) Pharmaceutical Industry (e) Manufacture of modified starch. Liquid Glucose produced in India is consumed by the confectionery industry. It is used also in textile printing and in biscuit and canning industries, tanning and tobacco curing. This is used in leather, textile, pharmaceutical and other industries. The history of starch industry dates back to early forties. There are few units at present in the country producing starch from maize and three units producing starch from Tapioca in the organized sector. There is bright market potential for maize starch and liquid glucose. New entrepreneurs can venture into this field. Few Indian Major Players are as under: Anil Products Ltd. Anil Starch Products Ltd. [Merged] Bharat Starch Inds. Ltd. [Merged] English Indian Clays Ltd. Gayatri Bioorganics Ltd. Gujarat Ambuja Exports Ltd. Gujarat Ambuja Proteins Ltd. [Merged] Gulshan Polyols Ltd. Indian Maize & Chemicals Ltd. International Bestfoods Ltd. [Merged] K G Gluco Biols Ltd. [Merged] Kamala Sugar Mills Ltd. Karnataka State Agro Corn Products Ltd. Laxmi Starch Ltd. Origin Agrostar Ltd. Pondicherry Agro Service & Inds. Corpn. Ltd. Rai Agro Inds. Ltd. Riddhi Siddhi Gluco Biols Ltd. Santosh Starch Ltd. Santosh Starch Products Ltd. Sayaji Industries Ltd. Sukhjit Starch & Chemicals Ltd. Tirupati Starch & Chemicals Ltd. Unique Sugars Ltd. Universal Starch-Chem Allied Ltd. Wockhardt Health Care Ltd. [Merged] Cost Estimation: Capacity : Maize Starch 22312 MT/Annum Liquid Glucose 8925 MT/Annum Germ (Bye Product) 1785 MT/Annum Fibre (Bye Product) 892 MT/Annum Steep Water (Bye Product) 2677 MT/Annum
Plant capacity: -Plant & machinery: 1477 Lakhs
Working capital: -T.C.I: Cost of Project : 2425 Lakhs
Return: 41.00%Break even: 44.00%
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Curcumin(Turmeric) The Indian solid gold - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

PRODUCT PROFILE Curcumin is the principal curcuminoid of the popular Indian spice turmeric, which is a member of the ginger family. It is the main biologically active phytochemical compound of Turmeric. It is extracted, concentrated, standardized and researched. Turmeric is a spice derived from the rhizomes of Curcuma longa, which is a member of the ginger family (Zingiberaceae) and a gold coloured spice commonly used in the Indian subcontinent, not only for health care but also for the preservation of food and as a yellow dye for textiles. Fresh turmeric leaves are used in some regions of Indonesia as flavouring. It is called Indian saffron because of its orange yellow colour. In some languages, the names of turmeric just mean yellow root. Curcumin has antioxidant, anti-inflammatory, antiviral and antifungal actions. Product characteristics Alternate name - Turmeric Mol. Formula. - C21H20O6. Appearance - Orange-yellow crystalline powder Description - Phytochemical compound Shelf life -Two years under proper conditions Applications The few broad use categories are medical use, food additives and many more. Traditionally turmeric is being used in Indian System of medicine. It has several medicinal properties like stomachic, carnivative, tonic, blood purifier, vermicide and antiseptic. Curcumin has also been shown to have a marked anti-inflammatory effect. It accomplishes this by reducing histamine levels and possibly by increasing production of natural cortisone by the adrenal glands. Curcumin also protects the liver from a number of toxic compounds. Curcumin is very useful in joint related concerns, helps maintain normal cholesterol and a healthy heart, is very helpful as a digestive support, is extremely helpful in liver protection, is also used in controlling obesity and induces the flow of bile, which breaks down fats. Global demand Indian export- Around 140.17 metric ton per annum India is one of the leading producers and exporters of Turmeric. In traditional Asian medicine, turmeric is used to treat various conditions. These value-added products enjoy excellent demand in the developed economies where they are used as food ingredients to enhance value and aroma of many foods. Importantly, they are standardized products, hygienic and of consistent quality, also used in addition to a variety of pharmaceutical formulations. Spice Oleoresins are essentially the concentrated liquid form obtained from spices. Oleoresins are popularly used for food flavouring in the food processing industry. The demand for these derivatives is on the rise in the global market and India too is cashing on this booming market. Among the export of different spices, maximum share was from chilli (40%) followed by turmeric (11%) during 2009 to 2010. However, in terms of value, mint products and spice oil & oleoresins contributed 44% of the total export earnings. Global production is estimated around 11 to 11.5 lakh tonnes. India contributes about 78 per cent of the world production and 60 per cent to the total trade. The increasing demand for natural products is in the pharmaceutical industry also. There was an annual demand growth rate of five to 6% for all spices oleoresins in the world which was expected to increase further as they were becoming popular amongst the consumers the world over. It makes Curcumin one the major product to invest. Since the benefits and demand of Curcumin are immense it has an excellent market potential.
Plant capacity: 23400 Kg/Annum, Curcumin 23400 kg/Annum, Turmeric oil 550 MT/ Annum, De-oiled turmeric powderPlant & machinery: 122 Lakhs
Working capital: -T.C.I: Cost of project: 289 Lakhs
Return: 54.00%Break even: 51.00%
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MODIFIED POTATO STARCH - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

PRODUCT PROFILE Potato starch is starch extracted from potatoes. The cells of the root tubers of the potato plant contain starch grains (leucoplasts). To extract the starch, the potatoes are crushed; the starch grains are released from the destroyed cells. The starch is then washed out and dried to powder. Potato starch is essential as a universal binding and food thickening agent. Leveraging on potato starch production and producing modified potato starch that is specially customized for various applications in food, textile and paper manufacturing industries. Product characteristics Appearance - powder a clear white colour Surface of starch granules app. 30 ha/g Specific density app. 1.55 g/ml Specific heat 1.22 J/g Bulk weight of starch 80% DS app. 0.7 g/ml DS of moist centrifuge app. 0.6 g/ml Brightness (MgO2 = 100%) app. 95 % Size ranges between 5 and 100 ?m Applications Starch and modified starches have a broad range of applications both in the food and non food sectors. The largest users of starch in the EU (30%) are the paper, cardboard and corrugating industries. Other important fields of starch application are textiles, cosmetics, pharmaceuticals, construction and paints. In the medium and long run starch will play an increasing role in the field of “renewable raw materials” for the production of biodegradable plastics, packaging material and moulds. The powder has very consistent as the major raw materials are available in house with very good quality. The best value provided by the modified starch over native starch is the reduction in downtime and improvement in paper quality. Additional benefits offered by the modified starches are improvement in wastewater discharge quality with charged starches, elimination of chemical and equipment for on site conversion of native starches, reduction in labor costs due to the simplicity of cooking and using modified starches etc. Global demand Starch, one of the most present biomaterials has witnessed significant developments over the years. After witnessing a temporary dip in growth in the year 2008 and 2009, the world market for starch, by consumption is expected to recover and register healthy growth to reach 80 million metric ton by 2015. The Global starch market is likely to get respite from deceleration in its market growth, with growth poised to receive a new lease of life in the next few years, thanks to the growing consumption of liquid starches and modified starches. The modified starch market is projected to be the fastest growing segment over the period 2007-2015. The US represents the largest geographic market for starch, having accounted for a share of about 51% in the total volume of starch consumed in 2009. Given the countrys large per capita income, the demand for starch in the US has been steadily on the rise. Asia Pacific represents the fastest growing market over the period 2007-2015. Growing employment opportunities, and subsequent increase in per capita income over the last few years, particularly in China and India, have been driving the growing demand for starch in the region. The demand of the product in the market is immense and therefore its market position is splendid. Hence it is an excellent field to venture.
Plant capacity: 45000 MT/AnnumPlant & machinery: 654 Lakhs
Working capital: -T.C.I: Cost of the project: 1618 Lakhs
Return: 43.00%Break even: 50.00%
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MAIZE PROCESSING (Maize Starch, Liquid Glucose, Gluten, Dextrose) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

PRODUCT PROFILE The maize also called "Corn or Indian Corn" is widely cultivated in India; Maize ranks high among the four or five principal cereal crops of the world. Maize is utilized in more diversified ways than any other cereal. Starch is the main product of a maize processing unit, which is consumed in various other industries like food, pharmaceuticals, textiles, paper, hotels and restaurants, etc. The other products include Gluten, Germ, Fiber (husk) and Corn Steep Liquor. Gluten has great demand in animal feed industry because of its high protein content (70%). Germ is expressed to extract germ oil which is low cholesterol containing edible oil. Fiber, mainly the husk, is used by animal feed manufacturers. It has demand in wet form itself for animal feed. Corn Steep Liquor is one of the substrates for culture media for manufacturing of antibiotics and other microbial production systems. Applications Besides food, maize and maize products have numerous industrial uses such as in adhesives, explosives and soaps, and for textile sizing, etc. Maize starch is employed in the manufacture of asbestos, ceramics, dyes, plastics, oil cloth, linoleum, paper, and paper boards, and in textiles, mining, deep oil drilling, and cosmetic and pharmaceutical industries. The derivatives of maize starch include glucose or corn syrup, corn sugar, dextrin, and industrial alcohol, which is employed in different industries. The grain is used for making various alcoholic beverages. Corn oil obtained from the embryo (i.e. young plant in its earliest stages of development) is used in paints, varnishes, rubber substitutes and as a cooking medium. Maize starch is extensively used as a sizing material in the textile and paper industries. In the food industry, it is used in the preparation of pies, puddings, lad dressings and confections. The further use of the products of maize are Dextrose (used in baking, beverage and canning industries), Maize Starch Syrup (used in the food processing industry, chiefly in confectionery), Pop corn and the various by products of maize are maize oil, seen, steep water etc. Global demand The viability of a maize processing plant depends upon the availability and uninterrupted supply of raw material to the unit. On an average, a unit with a crushing capacity of 100 MT/ day will require about 30000 MT of maize per year (assuming 300 days of operation of the plant). Hence, the availability of raw material is one of the important considerations in deciding the location of maize processing unit. Maize is the most widely grown crop in the Americas with 332 million metric tons grown annually in the United States alone. Approximately 40% of the crop 130 million tons is used for corn ethanol, transgenic maize (Genetically Modified Corn) made up 85% of the maize planted in the United States in 2009. While natural maize varieties grow to 12 meters (39 ft) tall, most commercially grown maize has been bred for a standardized height of 2.5 meters (8.2 ft). Sweet corn is usually shorter than field corn varieties. The starch is the main product of a maize processing unit, which is consumed in various other industries like food, pharmaceuticals, textiles, paper, hotels and restaurants, etc. The Starch industry in India is thus poised to rapid strides once again keeping behind the impacts of the global recession during recent years. The target of indigenous production of over 6 million MT will require the Indian Starch industry to increase their production during the next ten years. To meet the growing demand, per hectare yield of maize is estimated to rise to 2.36 MT as against 1.7 MT currently by the end of 2020. Therefore the scope for this product is very bright. An entrepreneur venturing into this project will find it very lucrative. Cost Estimation: Capacity: 200MT Maize processed/day Starch 133 MT/day Glucose 20 MT/day Gluten 18 MT/day Germ 8 MT/day Fiber 4MT/day Steep Water 12MT/day
Plant capacity: -Plant & machinery: 3175 Lakhs
Working capital: -T.C.I: 7310 Lakhs
Return: 33.00%Break even: 40.00%
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Guar Gum - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Guar seeds or cyamopsis tetragonoloba termed as Guar Gum. Guar gum is a white to yellowish white powder. Guar gum as natural gums is advantages as natural gelling agent for different industrial purpose. Guar Gum and its derivatives are widely used in various industries as per its needs. It is used in industries such as food, animal feed, textile, pharmaceuticals, personal care, health care, nutrition, cosmetics, paper, explosives, mining and oil drilling. The guar seed is typically made up of 40% to 46% germ, 38% to 45% endosperm, and 14% to 16% husk. Guar gum is prepared by removing the husk and germ portions before extracting the gum from the endosperm, to yield high-purity powder products of varying granulation and viscosity. Properties : Guar Gum is a white to yellowish white powder and is nearly odorless. Guar gum is a cold water soluble polysaccharide, consisting of mannose and galactose units. This ability to hydrate without heating makes it very useful in many industrial and food applications. Dissolved in cold or hot water, guar gum forms a slime of high viscosity. Guars viscosity is a function of temperature, time, and concentration. Guar gum is an economical thickener and stabilizer. It hydrates fairly rapidly in cold water to give highly viscous pseudo plastic solutions of generally greater low shear viscosity when compared with other hydrocolloids and much greater than that of locust bean gum. Guar gum has a polymeric structure, containing several hydroxyl groups. The various derivatives or industrial grades of Guar gum are manufactured by reaction of these hydroxyl groups with chemicals that aid in dispersion, control viscosity, causing gelling and act as preservatives Uses & Application: Guar gum is one of the best thickening additives, emulsifying additives and stabilizing additives. In Food Industry Guar gum is used as gelling, viscosifying, thickening, clouding, and binding agent as well as used for stabilization, emulsification, preservation, water retention, enhancement of water soluble fiber content etc. Some food products in which guar gum is used ice cream, soft drinks & concentrates puddings, chocolate milk, flavored milks, jams, jellies, fruit spreads, jelly sweets, bread, biscuit and other baked foods, ham and sausages, soft cheese and cheese spreads, canned or retorted food of fish and meat etc. Guar gum is used in pharmaceutical industries as gelling/ viscosifying/thickening, suspension, stabilization, emulsification, preservation, water retention/water phase control, binding, clouding/bodying, process aid, pour control for following applications. In tablet manufacturing it is used as a binder and disintegrating agent and in micro encapsulation of drugs. Market Survey: India produces 600000 tons of guar annually i.e. the maximum level of production in the world. It contributes to around 80% share in the worlds total production. Guar is largely consumed as a vegetable in the Indian subcontinent. It is also used in making pickles. 25000 tons of the total production in the country constitutes to the domestic market. Guar gum has a vast range of industrial applications and the major share of demand comes from various industrial sectors only. India is the leading net exporter of guar seeds and guar gum. The country exports over 117000 tons of guar and its derivatives, which is comprised by 33000 tons of refined split guar gum, and 84000 tons of treated and pulverized guar gum.
Plant capacity: 2880 MT/annumPlant & machinery: 156 Lakhs
Working capital: -T.C.I: 649 Lakhs
Return: 43.93%Break even: 41.85%
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Starch & Starch Derivatives (Starch, Glucose, Maltodextrin, High Maltose Syrup & Powder, Dextrose Monohydrate, Dextrose Anhydrate & Sorbitol)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey

Maize (Zea mays) is classified into dent, flint, waxy, sweet and pop corn categories. Dent corn also known as field corn, containing both hard and soft starch, becomes indented at maturity. Flint corn having hard, horny, rounded or short and flat kernels; with the soft and starchy endosperm is enclosed by hard outer layer. Both of these varieties are used for industrial purposes. Popcorn has small pointed and rounded kernels with very hard endosperm which on exposure to dry heat popped or evereted by the expulsion of the contained moisture and forming a White starchy mass many times the size of the original kernel. Sweet corn is distinguished by kernels containing a high percentage of sugar in the milk stage and therefore suitable for table use. Indian maize has white, red, purple, brown or multicoloured kernels and is characteristically dent corn. The dent corn is useful for starch processing by wet milling method. Among all cereals, maize occupies the fifth largest in area, fourth largest in output and third largest in yield. India is the tenth largest producer with a production of 11.10 mMT from an area of 6.6 million ha. The average yield in India is 1.77 MT/ha which is very low as against 7 MT/ha in temperate areas of developed economies and 3.8 MT/ha of global average. USES Maize starch chemical formula (C6H10O5)n also know as Corn starch or flour is a fundamental ingredient in most of the packaged food and industrial products; it is extracted from the corn kernel and has a distinctive appreance and feed. Maize starch in natural ,modified, pregeletanised and dextrinised forms provides viscosity, texture and other desired properties to all types of food & paper, products from canned chilled frozen to microwaveable goods, dry mixes and extruded snacks. Practically every industry in existence uses starch or its derivatives in one form or another. Market Survey Starch is not an uniform commodity, however. It is a heterogeneous commodity used in the manufacture of myriad food and non food products. Market demand for starch is strongly and positively correlated with average per capita income. Starch extracted from different commodities has different properties. Many end users require specific kinds of starch for making their products, and therefore demand starch derived from specific commodities. If the kind of starch they require is not available, then starch may undergo further processing and modification. The demand for modified starch is increasing rapidly but is still far below that of native starch (also called primary starch) in developing countries. Further, starch quality may be affected by post harvest practices. India is the tenth largest producer with a production of 11.10 million MT from an area of 6.6 million ha. The quantity of starch consumed in food and non food products in a country is closely associated with the level of economic development and income of that country. As per capita incomes rise, consumers demand a more varied set of food and manufactured products that use starch in their making. Thus, there is a close and positive relationship between income and quantity of starch demanded. Few Indian Major Players are as under: Amaravati Agro Ltd. Bharat Starch Inds. Ltd. [Merged] E I C L Ltd. Gayatri Bioorganics Ltd. Gujarat Ambuja Proteins Ltd. [Merged] Gulshan Polyols Ltd. Hindustan Maize Products Ltd. Indian Maize & Chemicals Ltd. International Bestfoods Ltd. [Merged] Jayant Vitamins Ltd. K G Gluco Biols Ltd. [Merged] Kamala Sugar Mills Ltd. Laxmi Starch Ltd. Origin Agrostar Ltd. Rai Agro Inds. Ltd. Riddhi Siddhi Gluco Biols Ltd. Santosh Starch Ltd. Santosh Starch Products Ltd. Sayaji Industries Ltd. Starch & Chemicals Ltd. Sukhjit Starch & Chemicals Ltd. Tan India Ltd. Tirupati Starch & Chemicals Ltd. Unicorn Organics Ltd. Unique Sugars Ltd. Universal Starch Chem Allied Ltd. Wockhardt Health Care Ltd. [Merged] Cost Estimation Capacity Maize Starch : 100 MT/Day Liquid Glucose : 50 MT/Day Malto Dextrin Syrup : 20 MT/ Day Malto Dextrin Powder: 10 MT/ Day Dextrose Monohydrate: 50 MT/ Day Dextrose Anhydrous: 30 MT/ Day Sorbitol : 50 MT /Day Cattle Feed as By Product :150 Mt/ Day
Plant capacity: -Plant & machinery: Rs.145 Crores
Working capital: -T.C.I: Cost of Project : Rs.213 Crores
Return: 44.00%Break even: 31.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
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  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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