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Abrasive, Asbestos, Cement, Refractory Based Projects

The sector encompassing products like abrasives, alternatives to asbestos, cement, and refractories is pivotal to the industrial and construction landscapes, serving as a foundational element across a myriad of manufacturing and building activities. This segment is key in driving the growth of infrastructure, automotive, aerospace, among other sectors, by supplying crucial materials and products for their functioning.

Sector Insights

Abrasives are utilized in grinding, polishing, and machining tasks across various sectors. They play a significant role in shaping, finishing, and cleaning surfaces and materials, thereby enhancing the quality and efficiency of manufacturing endeavors.

Asbestos, once favored for its fire-resistant qualities in construction materials, friction products, and insulation, has seen a decrease in usage due to health concerns, leading to the emergence of safer alternatives.

Cement acts as the fundamental component of construction, with its demand closely linked to the growth of infrastructure, residential and commercial building projects, and renovations. The cement sector is renowned for its continuous innovation in energy efficiency and sustainable manufacturing methods.

Refractory Materialsare crucial for operations involving high temperatures in the steel, glass, cement, and ceramics industries. These materials maintain their integrity under extreme heat and are indispensable for the operation of furnaces, kilns, incinerators, and reactors.

Market Dynamics and Future Prospects

The demand for these products is intimately tied to global industrial and construction activities. Urbanization, infrastructure enhancement, and industrialization in burgeoning economies are key demand drivers. Additionally, the trend towards energy-efficient and environmentally friendly construction methods is bolstering sector growth.

Anticipated future growth is supported by:

Increased global investment in infrastructure.

Expanding manufacturing sectors needing high-quality abrasives for precision tasks.

A trend towards sustainable and green construction materials, boosting demand for innovative cement and refractory solutions.

Technological progress leading to new material and product developments.

Opportunities for New Ventures

Entry into this sector presents numerous prospects for entrepreneurs and startups, including:

Strong demand in both local and international markets.

Opportunities for innovation in sustainable and green products.

Varied applications across multiple sectors, providing market stability.

Ongoing global focus on infrastructure and industrial modernization, ensuring continuous growth possibilities.

Reasons for Sector Entry

Broad Market Appeal: The diverse range of applications and industries these products cater to ensures a wide market presence and various entry points for new entities.

Innovation Drive: The constant demand for better performing, efficient, and eco-friendly products opens up pathways for creative solutions.

Regulatory Support: Global focus on infrastructure and industrial safety may result in incentives for the production and use of safer, more sustainable materials.

Governmental Support and Incentives

Worldwide, governments offer numerous supports and incentives to bolster industries crucial for economic progress, such as:

Tax benefits and rebates for R&D, especially in green and sustainable product innovations.

Grants and financial aid for startups focusing on novel materials and sustainable practices.

Assistance in achieving certifications and international standards, enhancing global market access.

Infrastructure and logistical aid for setting up manufacturing operations in designated industrial areas.

The sector focused on abrasives, asbestos substitutes, cement, and refractories holds significant potential for growth, innovation, and profitability. With a global pivot towards sustainable development, the demand for innovative, environmentally friendly materials and products is on the rise. Entrepreneurs and startups venturing into this field can leverage the extensive applications of these products, the ongoing need for technological innovation, and supportive government policies to thrive in this vital industry. This sector represents an attractive investment and development opportunity, promising substantial returns and contributions to worldwide industrial and infrastructure progress.

 

#Abrasiveprojects #Asbestosprojects #Cementprojects #Refractoryprojects #Industrialprojects #Constructionprojects #Engineeringprojects #Infrastructureprojects #Buildingmaterials #Industrialmaterials #Safetyfirst 

 

Why Choose NPCS Detailed Project Reports?

NPCS Industrial Project Consultants offer comprehensive reports designed to empower your entrepreneurial journey. Here's how our reports equip you for success:

1. Identify Lucrative Opportunities:

Explore profitable ventures across diverse industries.

Gain insights into industry size, market potential, and investment rationale for specific products.

Make informed decisions about diversification or new business ventures.

2. Understand Products Inside-Out:

Acquire detailed information on product characteristics and segmentation.

Gain a clear understanding of the product landscape and potential applications.

3. Target Consumers Effectively:

Identify your ideal customer segment with precise market research and analysis.

Develop targeted marketing strategies for maximum impact.

4. Assess Project Viability:

Gain transparency into essential project considerations:

Required machinery and equipment

Estimated project costs

Financial projections and profitability analysis

5. Navigate Regulatory Landscape:

Stay informed about relevant government regulations applicable to your industry.

Ensure compliance and avoid potential roadblocks.

6. Make Strategic Decisions:

Access market forecasts for key parameters over a five-year horizon.

Anticipate industry trends and make informed business choices based on reliable insights.

 

Our Research Methodology:

Focus on Indian Markets: Deep dives into specific Indian industry sectors.

Comprehensive Analysis: Current market situation, historical trends, and future outlook.

Five-Year Forecasts: Accurately predict market growth and potential.

Data-Driven Insights: Secondary research supported by industry expert validation.

Reliable Sources: Utilize established information sources and databases.

Expert Processing: Information is curated and analyzed by experienced professionals.

 

Beyond Reports:

NPCS goes beyond simply providing reports. We offer additional services to support your project effectively:

Feasibility Studies: Conduct in-depth analyses to assess project viability and potential risks.

Business Plan Development: Create a comprehensive roadmap for your venture's success.

Project Implementation Support: Assist with various stages of project execution.

 

Contact NPCS Today and Unlock the Power of Insightful Project Reports and Expert Guidance!



We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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Dolomite Bricks - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Refractories are necessary in the metallurgical, cement, glass, and machine tools industries where kilns and furnaces are used for value addition process to materials. Dolomite refractories are currently in use in some countries such as China, France, England India etc. Dolomite refractories have wide applications in the steel industry where it is used in open hearth, basic oxygen converters and other steel refining systems. Dolomite is environmentally friendly and can be used for the production of pure and extra low carbon steels. Dolomite that is ceramically bonded exhibit high hot erosion resistance. Good quality dolomite, with low silica content is thermo dynamically stable and has a significantly high heat sink characteristics. These qualities make dolomite refractory preferable to silica, alumina and even magnesite chrome refractories. Dolomite mineral is a double carbonate of calcium and magnesium having the formula CaMg [CO3M4]. It is slightly hard, transparent, and forms rhombohedronas its typical crystal habit. Dolomite used for refractory purpose should be hard and compact with uniform texture containing very low percentages of iron, silica, alumina etc. Few Indian Major Players are as under • Aditya Lime Inds. Ltd. • Bisra Stone Lime Co. Ltd. • Century Plyboards (India) Ltd. • Essel Mining & Inds. Ltd. • Femnor Mineral (India) Ltd. • Kohinoor Steel Pvt. Ltd. • M M T C Ltd. • Maharashtra State Mining Corpn. Ltd. • Mahavir Minerals Ltd. • C L India Ltd. • Rashmi Cement Ltd. • Trimex Industries Pvt. Ltd.
Plant capacity: Dolomite Bricks:100 MT/DayPlant & machinery: Rs 1138 Lakhs
Working capital: -T.C.I: Cost of Project:Rs 1770 Lakhs
Return: 26.00%Break even: 56.00%
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Resin Bonded Diamond Wheels - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The resin bond diamond wheels are mainly used for grinding tungsten carbide and non-metal materials. Various kinds of dimensions and shapes are available, such as flat shapes, cup shapes and dish shapes, etc. Diamond resin grinding wheel has a good polishing effect, grinding wheel sharp, easy to plug, Resin bond wheels are made up of phonetic, polyimide, and copper resins. The resin is mixed with the matching diamond or CBN type and size resulting in a resin matrix used to manufacture the wheels. Resin bond is usually made with heat-cured resin mainly composed of phenolic resin. Resin bond wheel has. It is widely applied for difficult-to-machine materials such as tungsten carbide, ceramics, glass, and silicon as well as ferrous materials such as high-speed steels and sintered ferrous metals. Resin bond usually has some added filler such as organic and inorganic materials, metals, etc. into the phenolic resin in order to control its wear resistance, heat resistance, grit retention and lubrication. Benefit of the resin diamond grinding wheel Good free-cutting , Good Abrasion Resistance , Availability in a broad range of applications in both Dry and Wet Condition, Improved Heat Resistance(Polyimide Series) , High grinding efficiency while consuming relatively slow grinding wheel; Self-sharpening, grinding, heat a small, easy to plug, reducing the grinding burn occurs when the phenomenon of work; Wheel has a certain degree of flexibility will help to improve the surface roughness, mainly used for grinding, semi-fine grinding, knife grinding, polishing and other processes. Thus, due to demand it is a good project for entrepreneurs to invest. Few Indian Major Players are as under • Bengal Tools Ltd. • Carborundum Universal Ltd. • Elan Diamond Tools Ltd. • Grindwell Norton Ltd. • L M Van Moppes Diamond Tools India Pvt. Ltd. • Sak Abrasive Ltd. • Sterling Abrasives Ltd. • Tyrolit Sak Ltd. • Wendt (India) Ltd. • Wheels India Ltd.
Plant capacity: Resin Bonded Diamond Wheels:4000 Nos/DayPlant & machinery: Rs 92 Lakhs
Working capital: -T.C.I: Cost of Project : Rs 871 Lakhs
Return: 28.85%Break even: 57.77%
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Micronutrients Fertilizer for Banana, Vegetables and Citrus - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Micronutrients are elements which are essential for plant growth, but are required in much smaller amounts than those of the primary nutrients; nitrogen, phosphorus and potassium. The micronutrients are boron (B), copper (Cu), iron (Fe), manganese (Mn), molybdenum (Mo), zinc (Zn), and chloride (Cl). While chloride is a micronutrient, deficiencies rarely occur in nature, so discussions on supplying micronutrient fertilizers are confined to the other six micronutrients. Deficiencies of micronutrients have been increasing in some crops. Some reasons are higher crop yields which increase plant nutrient demands, use of high analyses NPK fertilizers containing lower quantities of micronutrient contaminants, and decreased use of farmyard manure on many agricultural soils. Micronutrient deficiencies have been verified in many soils through increased use of soil testing and plant analyses. A micronutrient fertilizer composition should fulfill the following criteria in order to secure the best effect and optimum plant growth: It should contain a number of the essential micronutrients, and preferably all of the essential micronutrients which are not readily available from the soil; It should be formulated and applied so as to ensure the best possible absorption of the micronutrients by the plant; It should be applied at the proper time in relation to the growth of the plant, i.e. especially at the beginning of the plant's growth cycle and when the soil temperature is at least about 5°C It has now been found that crop plants can easily and inexpensively be provided with a suitable balance of the essential micronutrients in a readily available form by means of a novel solid micronutrient fertilizer composition comprising the micronutrients in the form of metal salts together with at least one water-soluble nitrate. As a whole it is a good project for entrepreneurs to invest. Few Indian Major Players are as under • Ajay Bio-Tech (India) Ltd. • Aries Agro Ltd. • Asian Fertilizers Ltd. • Chambal Fertilisers & Chemicals Ltd. • Gujarat State Fertilizers & Chemicals Ltd. • Indian Farmers Fertiliser Co-Op. Ltd. • Madras Fertilizers Ltd. • Mangalore Chemicals & Fertilizers Ltd. • Nava Bharath Fertilizers Ltd. • Navkisan Bio Plaantec Ltd. • Rashtriya Chemicals & Fertilizers Ltd. • Recon Agrotech Ltd. • Shivashakti Bio Technologies Ltd. • Tata Chemicals Ltd.
Plant capacity: Micronutrients Fertilizer for Banana:500 Kgs/Day •Micronutrients Fertilizer for Vegetables:500 Kgs/Day •Micronutrients Fertilizer for Citrus: 500 Kgs/DayPlant & machinery: Rs 7 Lakhs
Working capital: -T.C.I: Cost of Project:Rs 30 Lakhs
Return: 30.00%Break even: 72.00%
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Autoclaved Aerated Concrete Blocks (AAC Blocks)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Autoclaved Aerated Concrete (AAC) is a non-combustible, lime-based, cementitious building material that is expanding into new worldwide markets. . In our country aerated techniques have been developed for about 40 years, and its technique skills and equipments are becoming mature. The AAC has the features of light bulk density, good thermal insulation properties and sound-absorption, certain strength and process ability, and its raw materials is very rich, especially the reuse of fly ash enables the comprehensive utilization of industrial residue, curbs environmental pollution, no destroy on farmland, create good social and economic benefits. AAC is an ideal alternative of the traditional clay brick wall materials. This is a light- weight building material produced by autoclaving a set mix of fine siliceous materials such as ground sand or fly ash and a binder like Portland cement or lime. AAC products are equally suitable for residential construction, multistory buildings, commercial, and industrial construction. The autoclaved aerated concrete sector of the construction industry is now in the phase of a tremendous growth cycle. AAC Reduces Additional Material Use and Minimizes Waste and Pollution. The main benefits of autoclaved aerated concrete over other cladding materials are its good strength-to-weight ratio, its mobility and, because it is a non-combustible material, its fire performance. There will be phenomenal growth in autoclaved aerated industry in the near future. It is estimated that by 2025 about 66 per cent of the world population will live in urban areas on 7 per cent of the land, which means that urbanization will be on a small portion of land. This will need taller buildings and use of high strength concrete.
Plant capacity: AAC Blocks: 500 Cu.Mtr./dayPlant & machinery: Rs 601 Lakhs
Working capital: -T.C.I: Cost of project: Rs 1415 Lakhs
Return: 25.00%Break even: 50.00%
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Prestressed Concrete Cement Poles - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

For many years throughout the world, poles made of wood, steel, and concrete have been used to support power transmission, telephone and telegraph lines, street lighting, overhead power lines for railroads, and antenna masts. Concrete poles were first used over 60 years ago and were then made of normal reinforced concrete. As technology improved, production and use of concrete poles gradually increased. Prestressed concrete poles (PSC Poles) are highly durable and strong. PSC Poles are fabricated from excellent quality concrete material. These poles are used extensively in electrical industry, for establishing electrical connections and fittings. The poles are ecofriendly and require very low maintenance. The PSC poles have consistent material properties throughout their length. PSC poles are not susceptible to rot and decay. The PSC pole has the same strength throughout its service life. PSC poles are not susceptible to insect and animal attack. Furnish and install prestressed concrete poles for services pole applications, luminaire support, and strain poles for span wire support of traffic signals, signs, and other devices. And often support wires and other components for many utilities such as electric power, telecommunications, cable television, and fiber optic. The demand for Prestressed (Pre-cast/Reinforced) concrete-cement (PCC) poles directly depends on the growth of electric power sector. The growth in generation and suppy of electric energy gives rise to demands for PCC poles & other systems by way of OEM & replacement/renovation demands. A large network of electricity distribution for rural electrifications, agricultural & irrigational consumptions can be catered to only by establishing an efficient generation & distribution standards. All these factors are essentially going to raise the demand for not only electrical equipments but also distribution materials including poles.Thus, as an entrepreneur this project offers an exciting opportunity to you. Few Indian Major Players are as under • Arvind Kumar Nand Kumar Ltd. • Ashoka Pre-Con Pvt. Ltd. • Concrete Udyog Ltd. • Genus Power Infrastructures Ltd. • Sainik Finance &Inds. Ltd. • Shri KrsnaUrja Project Pvt. Ltd.
Plant capacity: 200 Nos/dayPlant & machinery: 303 lakhs
Working capital: -T.C.I: Cost of Project: 1401 lakhs
Return: 26.00%Break even: 32.00%
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Calcium Silicate Blocks and Pipes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost

Calcium silicate is the chemical compound Ca2SiO4, also known as calcium orthosilicate and sometimes formulated 2CaO.SiO2. It is one of a group of compounds obtained by reacting calcium oxide and silica in various ratios e.g. 3CaO•SiO2, Ca3SiO5; 2CaO•SiO2, Ca2SiO4; 3CaO•2SiO2, Ca3Si2O7 and CaO•SiO2, CaSiO3. Calcium silicate is a white free-flowing powder derived from limestone and diatomaceous earth. It has a low bulk density and high physical water absorption. It is used in Power Plants, Furnaces, Passive Fire Protection, Sugar Industry, Ceramic and Glassware, Cement Industry,Aluminium Industry, Iron and Steel Industry, Fertilizer, Refinery and Petrochemical Industry. It is a lightweight, precast building material that simultaneously provides structure, insulation, and fire and mold resistance. Calcium silicate products include Calcium silicate blocks, Calcium silicate U Blocks, Calcium silicate wall panels, Calcium silicate floor and roof panels, and Calcium silicate lintels. It has become one of the most used building materials in Europe and is rapidly growing in many other countries around the world. Calcium silicate is a lightweight, load-bearing, high insulating, durable building product, which is produced in a wide range of sizes and strengths. Calcium silicate offers incredible opportunities to increase building quality and at the same time reduce costs at the construction site. India a country with more than 1.2 billion people and growing urban and rural divide, there is a unfilled demand for the basic requirements of housing, infrastructure, workplaces, and business premises etc. the construction and concrete industry has a huge demand to provide for these requirements with sustainability cost effectiveness, durability and time period on a continuous basis. Many cement and building materials companies in India have launched new eco friendly cements like PPC, PSC, M sand, Slag sand, Soil stabilized cement blocks, Flyash blocks instead of Bricks to make the construction of buildings eco friendly both in rural and urban areas in India. The global calcium silicate market is segmented into regions such as Asia Pacific, North America, Europe, Latin America, and Middle East and Africa. Asia Pacific accounted for more than 50% share of the global calcium silicate market followed by Europe and North America. Application of calcium silicate in tiles, bricks, and cement is driving growth in the construction sector. Global demand for calcium silicate is expected to witness strong growth in the near future, thereby offering significant market opportunities to producers. Increasing demand for calcium silicate has compelled producers to undertake expansion and acquisition of projects to meet global demand. Numerous producers are shifting their plants to countries such as China and India due to various factors such as low raw material and labor costs.Thus, due to demand it is a good project for entrepreneurs to invest. Few Indian Major Players are as under H I L Ltd. Passary Minerals Ltd. Ramco Industries Ltd. Refractory Specialities (India) Ltd.
Plant capacity: Calcium Silicate Blocks : 31250 sq.mt./MT/annum Calcium Silicate Pipes: 750 sq.mt./MT/annumPlant & machinery: 62 lakhs
Working capital: -T.C.I: Cost of Project: 158 lakhs
Return: 26.00%Break even: 66.00%
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PCC Electric Poles

Concrete poles were first used over 60 years ago and were then made of normal reinforced concrete. As technology improved, production and use of concrete poles gradually increased. Prestressed concrete poles are highly durable and strong. PSC Poles are fabricated from excellent quality concrete material. These poles are used extensively in electrical industry, for establishing electrical connections and fittings. The poles are ecofriendly and require very low maintenance. The PSC poles have consistent material properties throughout their length. PSC poles are not susceptible to rot and decay. The PSC pole has the same strength throughout its service life. PSC poles are not susceptible to insect and animal attack. The demand for Prestressed (Pre-cast/Reinforced) concrete-cement (PCC) poles directly depends on the growth of electric power sector. The growth in generation and suppy of electric energy gives rise to demands for PCC poles & other systems by way of OEM & replacement/renovation demands. A large network of electricity distribution for rural electrifications, agricultural & irrigational consumptions can be catered to only by establishing an efficient generation & distribution standards. All these factors are essentially going to raise the demand for not only electrical equipments but also distribution materials including poles.Thus, as an entrepreneur this project offers an exciting opportunity to you. Few Indian Major Players are as under • Arvind Kumar Nand Kumar Ltd. • Ashoka Pre-Con Pvt. Ltd. • Concrete Udyog Ltd. • Genus Power Infrastructures Ltd. • Shri KrsnaUrja Project Pvt. Ltd.
Plant capacity: Prestressed Concrete Cement Electric Poles: 60,000nos/annumPlant & machinery: Rs 304 lakhs
Working capital: -T.C.I: Cost of Project: Rs 713 lakhs
Return: 25.00%Break even: 51.00%
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Precast RCC Sleeper for Railway Track

Earlier, wooden sleepers were used for laying the railway tracks but due to the depleting wooden resources and increasing concern of the ecological balance, the use of concrete sleepers was started and now it has completely replaced the wooden sleepers.Concrete ties have become more common mainly due to greater economy and better support of the rails under high speed and heavy traffic. Ties are normally laid on top of track ballast, which supports and holds them in place, and provides drainage and flexibility. Heavy crushed stone is the normal material for the ballast, but on lines with lower speeds and weight, sand, gravel and even ash from the fires of coal-fired steam locomotives have been used. Regarding the market potential of the railway sleepers, their demand totally varies with the installation of new railway lines. Increasing population results overcrowding in trains. To link almost every city and town with the other and to avoid the delay of trains because of "cross" on single lines, no. of new tracks is being installed. Tracks on high-density traffic routs with speed exceeding 100 kms per hour, are being strengthened and modernized adopting improved methods of track maintenance for safer and comfortable rail travel.As a whole it is a good project for new entrepreneurs to invest. Few Indian Major Players are as under • Bemco Sleepers Ltd. • Dony Polo Udyog Ltd. • G P T Infraprojects Ltd. • Hindustan Prefab Ltd. • Indian Hume Pipe Co. Ltd.
Plant capacity: 120,000 Pcs/annumPlant & machinery: Rs 1509 lakhs
Working capital: -T.C.I: Cost of Project: Rs 1970 lakhs
Return: 26.00%Break even: 39.00%
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Micronutrients Fertilizer

Micronutrients are elements which are essential for plant growth, but are required in much smaller amounts than those of the primary nutrients; nitrogen, phosphorus and potassium. The micronutrients are boron (B), copper (Cu), iron (Fe), manganese (Mn), molybdenum (Mo), zinc (Zn), and chloride (Cl). Deficiencies of micronutrients have been increasing in some crops. Some reasons are higher crop yields which increase plant nutrient demands, use of high analyses NPK fertilizers containing lower quantities of micronutrient contaminants, and decreased use of farmyard manure on many agricultural soils. Micronutrient deficiencies have been verified in many soils through increased use of soil testing and plant analyses. Agricultural micronutrients have become a fundamental input in agriculture production and leading the industry to achieve its transformation in line with the changing demand from growers as well as to replenish the increasing demand for food with the increasing population worldwide. The agricultural micronutrients market growth has increased progressively because of increased global micronutrient deficiency in soil and shrinkage in the world’s agricultural land.Thus, as an entrepreneur this project offers an exciting opportunity to you. Few Indian Major Players are as under • AbellonAgrisciences Ltd. • Agro Extracts Ltd. • Champion Agro Ltd. • Good Value Mktg. Co. Ltd. • Jupiter Biotech Ltd. • Jutlibari Tea Co. Ltd. • Krishna Industrial Corpn. Ltd.
Plant capacity: Micronutrient Fertilizer for Fruits: 187,500 Kgs/annum Micronutrient Fertilizer for Vegetables: 112,500 Kgs/annumPlant & machinery: Rs 23 lakhs
Working capital: -T.C.I: Cost of Project: Rs 114 lakhs
Return: 26.00%Break even: 76.00%
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Ready-Mix Concrete (RMC Plant) Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Ready-mix concrete is concrete that is manufactured in a factory or batching plant, according to a set recipe, and then delivered to a work site by truck mounted in–transit mixers. This results in a precise mixture, allowing specialty concrete mixtures to be developed and implemented on construction sites. The first ready-mix factory was built in the 1930s, but the industry did not begin to expand significantly until the 1960s, and it has continued to grow since then. Ready-mix concrete is often preferred over on-site concrete mixing because of the precision of the mixture and reduced work site confusion. Ready-mix concrete, or RMC as it is popularly called, refers to concrete that is specifically manufactured for delivery to the customer's construction site in a freshly mixed and plastic or unhardened state. Concrete itself is a mixture of Portland cement, water and aggregates comprising sand and gravel or crushed stone. Uses 1. It is used in the construction of bridge, dam etc. 2. It is used in the construction overhead roads, pools, multistories building etc. 3. It can be directly used at the construction site. 4. It help greater element of automation and precision concrete mixing. 5. A much higher quality and more constituent uniformity and increase standardization and speed which is done ten times faster as compared to site mixed concrete. Advantages of Ready Mixed Concrete 1. Quality of Concrete: Ready-mix concrete uses sophisticated plant and equipment, which enables it to produce quality concrete. There is strict control on the quality of all ingredients through rigorous testing, applying stringent controls on process parameters, meticulously monitors key properties of concrete. All these result in providing uniform and assured quality of concrete to customers. In contrast, in a typical site-mixed concrete there is poor control on the quality of input materials, batching of ingredients and mixing of concrete, thus the resultant quality of concrete is poor, non-uniform and inconsistent. 2. Speed of Construction: Mechanized operations at ready-mix plants ensure that construction activities are speeded up. While the production output from a typical site-mixed concrete operation using 8/12 mixer is around 4-5 m3/hour, the output form a 30-60-m3/hour. Thus there is nearly 10-fold increase in the output which translates into direct savings to the customer. 3. Elimination of Material Procurement Requirements and Storage Hassles: With the use of RMC, customers are not required to procure and store cement, aggregates, sand, water and admixtures at site. This not only drastically reduces the space requirements at construction sites but also minimizes efforts on the part of customers to procure different materials, ensure their proper storage and check their quality parameters from time to time. 4. Saving in Labour Requirement: Site-mixed concrete is a labour-intensive operation and managing large labour force is a big hassle for the customer. With the use of RMC the labour requirements are minimized considerably, thus benefiting customers. 5. Reduction in Wastage: In site-mixed concrete job, wastage occurs in handling of all materials, including cement. The latter is generally of the order of about 2-3 kg per 50 kg bag of cement. All such wastages are considerably minimized at RMC plant facility. 6. Improved Life Cycle Cost: Increased speed of construction coupled with reduction in labour cost and wastage results in considerable savings to customers. Further, the improved quality of concrete translates into enhanced long-term durability of concrete, thus minimizing the maintenance and repair costs. Overall, when one considers the life cycle costs, the use of RMC become cost-effective in the long run. The benefits directly accrue to the customers. 7. RMC is Eco-Friendly: All plants of RMC pass the pollution control norms and are duly certified by the state pollution control authorities. As mentioned earlier, wastages are reduced drastically with the use of RMC. RMC plant can optimizes the mix proportions using the maximum possible potential from each material ingredient. All these improve the environmental performance of concrete. Market Outlook The RMC sector in India is growing rapidly at a pace of 25-30 per cent annually the business is still in its infancy – the gap between the organised and unorganised sector wide. In industrialised countries ready mix concrete forms around 70-75 per cent of the market share. With India building up its infrastructure and cities see a spurt in verticalisation the ready mix sector is expected to play an increasingly dominant role mainly because it is seen as the most viable option to speed up construction. RMC is also being increasingly preferred alternative for most real estate developers because site mixed concrete is dependent on the availability of labour. Overall ready-mix penetration in India is around 9% but it is projected to be 14% by 2017-18. The demand is highest from the housing segment followed by infrastructure and industry respectively. While earlier, demand for RMC was largely seen in the metros, the industry has now grown to all parts of the country including Tier 2 and 3 cities. The global ready-mix concrete market size was valued at USD 492.2 billion in 2015. The market is anticipated to witness immense growth over the next eight years on account of increasing construction spending for infrastructure development in emerging economies of China, India, Mexico, South Korea and Singapore. RMC is being increasingly used as a building material for residential & commercial buildings, manufacturing facilities, energy generation plants, roads and runways. Infrastructure development in emerging economies coupled with increasing trend of urbanization are some of the key factors which are expected to drive industry growth over the forecast period. 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Plant capacity: 240 Cubic Meter/DayPlant & machinery: 86 Lakhs
Working capital: -T.C.I: Cost of Project 936 Lakhs
Return: 42.00%Break even: 36.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
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