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Abrasive, Asbestos, Cement, Refractory Based Projects

Abrasive

An abrasive is a material, often a mineral that is used to shape or finish a work piece through rubbing which leads to part of the work piece being worn away by friction. While finishing a material often means polishing it to gain a smooth, reflective surface, the process can also involve roughening as in satin, matte or beaded finishes. Abrasives are used in the form of grinding wheels, sandpapers, honing stones, polishes, cutoff wheels, tumbling and vibratory mass-finishing media, sandblasting, pulp stones, ball mills, and still other tools and products. Only through the use of abrasives is industry able to produce the highly precise components and ultra-smooth surfaces required in the manufacture of automobiles, airplanes and space vehicles, mechanical and electrical appliances, and machine tools.

The Global Abrasives Industry 2015 Detailed Project Report is a professional and in-depth study on the current state of the Abrasives spread across 151 pages, profiling 24 companies and supported with 235 tables and figures.

Asbestos

Asbestos Cement Sheet (ACS) is a building material in which asbestos fibres are used to reinforce thin rigid cement sheets. It is a very popular building material, largely due to its durability. The roofing industry is largely a commoditized business. While ACS started out as an industrial product, the increase in production and increase in the number of access points has made it into a retail product. The asbestos cement industry is concerned with the production of various kinds of roofing, wall, and facing sheet materials; pressure and nonpressure pipes; electrical insulation boards; building details; structural components; and other products made from a base of asbestos and cement.  In India, the world's biggest asbestos importer, it's a $2 billion industry with double-digit annual growth, at least 100 manufacturing plants and some 300,000 jobs. 

Cement

India is the second largest producer of cement in the world. No wonder, India's cement industry is a vital part of its economy, providing employment to more than a million people, directly or indirectly. India has a lot of potential for development in the infrastructure and construction sector and the cement sector is expected to largely benefit from it.

Cement demand in India is expected to increase due to government’s push for large infrastructure projects, leading to 45 million tonnes of cement needed in the next three to four years. India's cement demand is expected to reach 550-600 Million Tonnes Per Annum (MTPA) by 2025. The housing sector is the biggest demand driver of cement, accounting for about 67 per cent of the total consumption in India. The other major consumers of cement include infrastructure at 13 per cent, commercial construction at 11 per cent and industrial construction at nine per cent.

Refractory Products

Refractory materials are used to provide refractory lining in furnaces, kilns, incinerators, and reactors. These materials have a high melting point (greater than 1,520 degree Celsius). Refractory materials are subjected to various conditions such as high temperature, abrasions and chemical corrosions, slag attacks, and chemical reactions when they are used in refractory linings. Hence, these materials must be able to endure these conditions with less wear and tear and high reliability. The Steel industry is one of the major end-users of these materials.


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• This report provides vital information on the product like its characteristics and segmentation

• This report helps you market and place the product correctly by identifying the target customer group of the product 

• This report helps you understand the viability of the project by disclosing details like machinery required, project costs and snapshot of other project financials

• The report provides a glimpse of government regulations applicable on the industry

• The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decisions.

 

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• Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years.

• The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players

• We use reliable sources of information and databases. And information from such sources is processed by us and included in the report

We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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CEMENT WATER PROOFING COMPOUND - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Water resistance or proofing is an important factor in health and comfort of building occupants. Water proof construction implies the use of a membrance or a film that provides a barrier and covers all surface pores or capillaries. Cement water proofing compounds or water repellant agents are widely used in civil construction works. They are used in the masonary works like dams etc., in the godowns, basements and storage tanks. Among the various varieties of cement, the most commonly used in India is the ordinary portland cement, which is popularly known as gray cement. The largest share in the total consumption of cement is of ordinary portland cement, accounting for more than 70%. OPC is manufactured by grinding clinker with a small quantity of gypsum. It is used in mass and reinforced concrete, and all types of general concrete constructions. There is a good scope for new entrants.
Plant capacity: 100 Kg./DayPlant & machinery: 2 Lakhs
Working capital: -T.C.I: 11 Lakhs
Return: 41.00%Break even: 39.00%
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FIRE CLAY BRICKS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Natural fireclays were the raw materials for the first refractories. Their usefulness in this respect is founded on the high proportion of clay minerals and other alumino silicates. Their properties vary in respect of chemical composition, refractoriness, plasticity, drying and firing shrinkages and other contraction, so that it is normal practice to use several clays mixed together for only particular product. Fire clay brick is used for dry heat furnaces, gas retorts and settings, gas producers, annealing furnaces, reheating furnaces, boiler settings, coke ovens etc. There is demand growth 3% per/annum. It is totally depend upon the industrial growth rate. Now in India there is 7.5% industrial growth rate. It can be predicted that there is fair scope for new manufacturers. They produce it with the normal brick, will be much more successful.
Plant capacity: 15000 MT / AnnumPlant & machinery: 145 Lakhs
Working capital: -T.C.I: Cost of Project : 370 Lakhs
Return: 46.00%Break even: 36.00%
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Salt Glazed Stoneware Pipes & Fittings - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Stoneware pipes are used in sewerage lines. It is covered under the heading Structural Clay Product, which include the various items like building bricks, facing brick, industrial floor brick, chemical resistant bricks etc. Salt glazed pipes are used in chemical industry for transporting the highly corrosive chemical in addition to their use in sewerage lines. This industry plays a very important role in the economy of the country because there is specialization in this field on various aspects. There is a lot of scope for the industry producing the stoneware pipe, as it is required in various chemical industries, which involve corrosive chemicals. A new entrepreneur can well venture into this field.
Plant capacity: 12 MT/dayPlant & machinery: 31 Lakhs
Working capital: -T.C.I: 126 Lakhs
Return: 44.00%Break even: 45.00%
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Granite Block Cutting - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Like marble and other natural stones, granite has been used extensively in the construction of forts, temples and other buildings. Granite is also called dimensional stone because it can be cut into different sizes. End use of granite in India has greatly influenced its production as dimension stones, aggregates, road metals etc.. In cut and polished form granite is used as flooring tiles for interior decoration, as well facings, steps, carving purposes and other designs. Granite as main export product is used in making fully finished tomb stone, monuments, building slabs and surface plates. Even mausoleums weighing 30 tonnes are being manufactured in India and exported. A new entrepreneur can enter in this field.
Plant capacity: 45000 MT Granite Blocks /AnnumPlant & machinery: 477 Lakhs
Working capital: N/AT.C.I: Cost of Project 1519 Lakhs
Return: 36.00%Break even: 72.00%
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Marble Granite Cutting & Polishing Unit - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

It is an important structural & ornamental stone because of its higher compressive strength & durability, is extensively used for massive structural work. It is a light coloured indigenous granular rock, grey, red, pink, white or green in colour & characterized by presence of quartz, feldspar & minor amount of mica. Granite of different varieties are in demand for preparing monument, which are used as memorials in India & abroad. It is used in various metrological instruments as surface plates, straight edges, parallels, cubes, V blocks & work mounting table of coordinate meaning m/c. Granite tiles are used for facing flooring and wall skirting in domestic and commercial building including Hotel and Community buildings. So the consumption of granite slab and tiles is predominants in diversified end user industries and as a consequence. To looking its uses we can say that there is a good scope for any new entrepreneur.
Plant capacity: 30000 Sq. Mtr./AnnumPlant & machinery: 196 Lakhs
Working capital: N/AT.C.I: Cost of Project 293 Lakhs
Return: 46.00%Break even: 78.00%
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Concentrated Manganese Ore - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

India holds a leading position as a source of manganese ore. The output of this mineral being the third largest in the world. The ore occurs in various forms of deposits with varying grade of purity. It appears in admixture with iron, silica & other minerals. The bulk of manganese ore mines in the world is used for metallurgical purposes. The hard lump manganese ore of India has been found suitable for the furnace by steel manufacture all over the world. Manganese is alloyed with on ferrous metals like copper, bronze & nickel for specific uses. The largest single consumers of manganese in the world are in the USA. The Russia, is also a major consumer of the ore but their own resources are more than adequate to meet the domestic needs. France, West Germany, Britain and Japan are other important consumers. There is a good scope for new entrants to invest in this project.
Plant capacity: 7500 MT/AnnumPlant & machinery: Rs. 127 Lakhs
Working capital: -T.C.I: Cost of Project Rs. 656 Lakhs
Return: 42.00%Break even: 40.00%
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PVC Solvent Cement - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Solvent cement refers to any substance inorganic or organic synthetic that is capable of bonding other substances together by surface attachment. Poly vinyl chloride is not a new name in chemicals. It has a huge number of applications; one of its applications is in PVC solvent cement, which is used to fit the joints, basically the lap joints. The polymer gets attached with the joints & gives good strength. It is used in construction units for joining pipes, pipe fittings which are widely used in agriculture for transporting water and in PVC furniture industry. Production of all sorts of PVC pipes has increased tremendously in the recent years. So in order to see the consumption production of PVC pipes and other items, PVC solvent cement production should be high as it gives the perfect shapes smooth surface, color & size to the PVC joints.
Plant capacity: 500 Kg. / DayPlant & machinery: 10 Lakhs
Working capital: -T.C.I: 104 Lakhs
Return: 46.00%Break even: 36.00%
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GYPSUM PLASTER BOARDS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

For a building being constructed the one and only thing which is to be considered is its strength of bearing load of both environmental artificial. But now-a-days not only strength but the look of the construction also matters. For giving good strength & attractive look Gypsum Plaster Boards are used. These boards are made up of Gypsum with about 15% fibre. These boards are fire resistive, crack resistive, water repellent & by low cost. The fixing of boards is also easy. They permit direct application of decorative finishes without plastering. Due to lots of good features these boards are in demand so the future of Gypsum Plaster Board industry is very bright.
Plant capacity: 3000 MT / AnnumPlant & machinery: 48 Lakhs
Working capital: -T.C.I: Cost of Project : 235 Lakhs
Return: 41.00%Break even: 54.00%
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Cement Plant - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Cement industry is one of the most important basic industries on which depends the economic health of a developing country. In fact the important indicators of the industrial vitality of a country is its per capita consumption of cement. India is the eleventh largest producer of cement of the world, with an installed capacity of 26.5 million tonnes and an investment of Rs. 280 crores in 55 units spread all over the country providing employment to over 80,000 persons. A development council embracing representative of all parties concerned with the industry including consumers has been setup. The council is intended to function as a watching over seeing all aspects of the industry fixing production targets, monitoring progress, optimizing the use of raw materials and attending to such matters as standardization, export promotion, developing the use of industrial wastes in cement manufacturer and production of special cements. Realized in this sense, analysis of cement demand should, ideally, proceed on the basis of measuring the demand for capital goods, intermediate products or, to some extent durable consumer goods. Urban development to a large extent depends on the availability of construction materials like steel and cement not only for the residential complexes, but also for the overhead facilities like roads, bridges tanks etc. besides the urban sectors, the growth of rural sector may also influence the level of major irrigation, residential and non residential farm houses etc. The demand for this product is good. There is good scope for new entrants in this field.
Plant capacity: 5000 MT/DayPlant & machinery: 105 Crores
Working capital: -T.C.I: Cost of Project : 175 Crores
Return: 41.00%Break even: 79.00%
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NON GLAZED CERAMIC TILES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The world ceramic is taken to cover those articles that are made from inorganic substances first shaped and then hardened by fir. The characteristics are the wall tiles with colourless or pastel shade glaze with on-glaze decoration. Decorative tiles, frequently in a number of shapes and with relief designs and in a range of sizes. The main uses are the decorative treatment of walls, both those normally tiled for utilitarian reasons and others, window sills, fire place surrounds. The other uses are in the external facing of building, halls and lobbies of public buildings, schools, offices, underground stations. The Indian ceramic tiles industry is on the threshold of an exciting world of colours and variety. There is vast scope of these decorative tiles in restaurants, public places, hospitals bathroom etc. To looking its uses we can say that there is a good scope for new entrants.
Plant capacity: 4500 Nos. / DayPlant & machinery: Rs. 15 Lakhs
Working capital: -T.C.I: 75 Lakhs
Return: 43.00%Break even: 43.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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