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Abrasive, Asbestos, Cement, Refractory Based Projects

Abrasive

An abrasive is a material, often a mineral that is used to shape or finish a work piece through rubbing which leads to part of the work piece being worn away by friction. While finishing a material often means polishing it to gain a smooth, reflective surface, the process can also involve roughening as in satin, matte or beaded finishes. Abrasives are used in the form of grinding wheels, sandpapers, honing stones, polishes, cutoff wheels, tumbling and vibratory mass-finishing media, sandblasting, pulp stones, ball mills, and still other tools and products. Only through the use of abrasives is industry able to produce the highly precise components and ultra-smooth surfaces required in the manufacture of automobiles, airplanes and space vehicles, mechanical and electrical appliances, and machine tools.

The Global Abrasives Industry 2015 Detailed Project Report is a professional and in-depth study on the current state of the Abrasives spread across 151 pages, profiling 24 companies and supported with 235 tables and figures.

Asbestos

Asbestos Cement Sheet (ACS) is a building material in which asbestos fibres are used to reinforce thin rigid cement sheets. It is a very popular building material, largely due to its durability. The roofing industry is largely a commoditized business. While ACS started out as an industrial product, the increase in production and increase in the number of access points has made it into a retail product. The asbestos cement industry is concerned with the production of various kinds of roofing, wall, and facing sheet materials; pressure and nonpressure pipes; electrical insulation boards; building details; structural components; and other products made from a base of asbestos and cement.  In India, the world's biggest asbestos importer, it's a $2 billion industry with double-digit annual growth, at least 100 manufacturing plants and some 300,000 jobs. 

Cement

India is the second largest producer of cement in the world. No wonder, India's cement industry is a vital part of its economy, providing employment to more than a million people, directly or indirectly. India has a lot of potential for development in the infrastructure and construction sector and the cement sector is expected to largely benefit from it.

Cement demand in India is expected to increase due to government’s push for large infrastructure projects, leading to 45 million tonnes of cement needed in the next three to four years. India's cement demand is expected to reach 550-600 Million Tonnes Per Annum (MTPA) by 2025. The housing sector is the biggest demand driver of cement, accounting for about 67 per cent of the total consumption in India. The other major consumers of cement include infrastructure at 13 per cent, commercial construction at 11 per cent and industrial construction at nine per cent.

Refractory Products

Refractory materials are used to provide refractory lining in furnaces, kilns, incinerators, and reactors. These materials have a high melting point (greater than 1,520 degree Celsius). Refractory materials are subjected to various conditions such as high temperature, abrasions and chemical corrosions, slag attacks, and chemical reactions when they are used in refractory linings. Hence, these materials must be able to endure these conditions with less wear and tear and high reliability. The Steel industry is one of the major end-users of these materials.


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• This report helps you understand the viability of the project by disclosing details like machinery required, project costs and snapshot of other project financials

• The report provides a glimpse of government regulations applicable on the industry

• The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decisions.

 

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• Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years.

• The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players

• We use reliable sources of information and databases. And information from such sources is processed by us and included in the report

We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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CEMENT PROJECT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economic

The general outlook for the cement industry is fulfilled the situation in a large body of Indian Industry, with a market rise in production failing to generate adequate profitability. In some quarters, the mini-cement plant has been following, since it opens up possibilities of exploiting small deposits of limestone in difficult and thereby contributes to the socialist pattern on the other hand. There has been a bright scope in setting up mini-cement plant. Indian Government is providing a scheme of soft loans to current units wishing to convert from wet to dry. With the combination of all these new development the industry may with luck play its full role in the national programme
Plant capacity: 500 MT/Day OR 10,000 BAGS/DAYPlant & machinery: Rs. 476.00 Lakhs
Working capital: 606 LacsT.C.I: 1307 Lacs
Return: 68.00%Break even: 35.00%
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Prestressed Concrete Sleepers - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Prestressing is the process of applying a load to a structure deforming, so that it will withstand a work load more effectively or deflect less. Prestressed concrete is that in which internal stresses are introduced to such a magnitude and distribution that the tensile stresses resulting from the service loads are encountered to a desired degree. The prestresses are commonly introduced by tensioning the tensions. Steel wire having a very high tensile strength, called prestressed wires and used in prestressed concrete by embedding it under tension in the concrete members can be come smaller, span greather distances between supports and support greater loads. There are two methods of making prestressed concrete articles namely pre-tensioning and post tensioning. Trains are a very important necessity of our daily life. Lakhs of people travel from here to there and thousands of tonnes goods are shifted from one place to another. You can come in this project. There is very good scope for new investment.
Plant capacity: 500 Nos./DayPlant & machinery: 144 Lakhs
Working capital: -T.C.I: 514 Lakhs
Return: 56.00%Break even: 37.00%
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Calcination of Non Plastic Clay - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost & Revenue

The term clay has a double meaning and therefore should be defined when it is used. Clay is used both as a rock term and as a particle size term. As a rock term, clay is used for a natural, earthy, fine-grained material composed largely of a limited group of crystalline minerals known as the clay minerals. As a particle size term, clay is used for the category that includes the smallest particles. Soil investigators and mineralogists generally use 2µm as the maximum size, although the went worth scale defines clay as material finer than 4µm. Grim uses the term clay material for any fine-grained, natural, earthy, argillaceous material. In this way, the term can include clays, shales, or argillites and some soils if they are argillaceous. Clay are comprised of certain groups of hydrous aluminium, magnesium and iron silicates that may contain sodium, calcium, potassium, and other ions. These silicates are called the clay minerals and the major clay mineral groups are kaolins, smectites, illites, chlorites and hormites. Clay and clay minerals are important geologically, industrially and agriculturally. They are important to the engineer in building foundations, tunnels, road cuts and fills and dams. Feldspar have a vitreous to pearly luster, the colours ranging through white, cream, pink, buff brown, red, grey, green and bluish, they may be clear or milky. The fracture is uneven. More than seven industries in organized sector are engaged in the manufacturing of calcined non plastic clays. There is bright future for new entrepreneurs.
Plant capacity: 9500 MT/AnnumPlant & machinery: 158 Lakhs
Working capital: -T.C.I: 289 Lakhs
Return: 45.00%Break even: 73.00%
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Calcined Bauxite - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

The industry grow steadily based soundly on new and expanding markets created largely by its own study of the properties of aluminium and of the avenues for economical consumption of this new metal. With this growth in manufacture came a decrease in cost, which was largely passed onto customers, even reducing the price 33 cents per kilograms. The price has gradually increased and was $ 1.58 per kilogram in 1980, reflecting inflation and sharp increases in electrical costs. Aluminium is the major nonferrous metal. Residual rocks, in which the alumina trihydate and monohydrate minerals gibbsite, boehmite, and diaspore predominate are classified as bauxites. Other residual minerals are developed in the unique type of rock weathering which produce bauxites, and these minerals kaolinite, halloysite, goethite, hematite, magnetite, anatase, quartz, and some phosphatic and manganiferous minerals may from the lesser constituents of bauxites. Since bauxites have formed from a variety of rock types, minor quantities of residual minerals resistant to weathering. Kaolinite is the chief clay mineral in older bauxites. Thick residual laolinic clays sometimes envelope and usually lie immediately under bauxites. These residual kaolinic clays become more quartzose and halloysitic at depth near the weathered rock contact. Halloysite is rare in older bauxites, but it is a common constituent of younger bauxites and with quartz is usually the main constituent of the residual clays underlying younger bauxites. Some alumina hydrates and hydrour Aluminium silicates are produced also from the breakdown of amphiboles and pyroxenes in igneous, volcanic and melamorphic rocks. Although certain almost pure calcareous rocks from bauxite no bauxite has been found which is known to be derived from coarse high silica or ultra basic rocks. There is very good scope for manufacture of calcined bauxite.
Plant capacity: 20000 MT/AnnumPlant & machinery: 615 Lakhs
Working capital: -T.C.I: 1898 Lakhs
Return: 22.00%Break even: 61.00%
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Bricks From Fly Ash - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Bricks may be made from a number of different kinds of materials, but they must usually possess (can be capable of developing) a certain amount of plasticity. Fly ash is one of them. Fly ash is an industrial waste of thermal power stations using pulverized coal. It is finely divided residue, resulting from the combustion of pulverized coal in the boiler, which is transported by the flue gases and subsequently collected by means of electrical or mechanical precipitators. Fly ash being a puzzolanic material forms cementations products in conjunction with time and thus found use in civil Engineering works. In advanced countries fly ash during the last 2-3 decades. Whereas in this country a very limited use of fly ash has been made hydraulic structures. However very little has been done on the diversified use of lips fly ash viz. in road construction soil slabbing precast block etc. in India the estimated production capacity of all the bricks industries is about 900 million which is for below the market demand and the shortfall is likely to increase manifold in future years during which a large increase in the building activity is anticipated. It is well recognized that traditional method of hand moulding cannot cope with the heavy demand. There is very good scope for new investment. You can venture into this units.
Plant capacity: 83333 Nos./DayPlant & machinery: 30 Lakhs
Working capital: -T.C.I: 192 Lakhs
Return: 40.80%Break even: 53.00%
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Prestressed Concrete Poles for Electrical H.T. and L.T. - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout

Prestressed Concrete poles for electrical H.T. and L.T. lines widely used now a days in different power distribution in the villages specially rather than towns. Furnish and install prestressed concrete poles for services pole applications, luminaire support, and strain poles for spanwire support of traffic signals, signs, and other devices. Basically all the ingredients for the manufacturing of pre stressed concrete poles are available indigenously in our country. All the plant and machineries are available in India. There is no environmentally pollution problem arises in this industry. There is fair market demand of electrical poles. As a whole this is a good project. Few private companies are engaged in the production of this product on contract base.
Plant capacity: 30,000 Nos/AnnumPlant & machinery: 71 Lacs
Working capital: -T.C.I: 209 Lacs
Return: 42.00%Break even: 56.00%
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Sand lime Bricks Manufacturing - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

In the construction industry in India, while efforts are being made to introduce new technologies to expedite the work process and streamline it, the materials incorporated in production have not seen much upgradation. Sand lime bricks are used for the all building construction. These bricks do not have any effects on motors materials or concrete or upon materials used for damp-proof courses, flashing, ties or faslenings provided that the sand or other aggregate used is free from soluble salt and does not have a high alkali content. Sand lime bricks have allowed co-efficient of variation of strength, thus enabling the designing of brickwork with a low factor of safety. By the use of high strength sand lime bricks in place of clay-bricks or stone masonry, wall thickness can be reduced even for multistoried buildings. It has good scope according to selected area where brickfield is required.
Plant capacity: 60000 Nos./DayPlant & machinery: 51 Lakhs
Working capital: -T.C.I: 182 Lakhs
Return: 53.00%Break even: 38.00%
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Calcined Coke (By using Horizontal Kiln) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Petroleum coke is a dark form of carbon, produced from the thermal decomposition and polymerization of heavy liquid hydrocarbons that are derived from crude oil. Petroleum coke is employed for number of purposes, but its main industrial use is in the manufacture of carbon electrodes for the refining of aluminium. There is a large demand of petroleum coke in the metallurgical industry, specially in the steel industry. Around 60% of petroleum coke is being imported and 40% is fulfilled by domestic production. On this basis it is concluded that there is very good scope for this industry.
Plant capacity: 15 MT/DayPlant & machinery: 164 Lakhs
Working capital: -T.C.I: 526 Lakhs
Return: 42.00%Break even: 46.00%
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Paper Bags For White Cement - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Paper bags are very economical, efficient and safe package for an impressive and constantly growing range of products. It can protect the cement very precisely from moisture and other attacking agents curing storage. In order to avoid loss of cement paper bags should be used rather than jute bags. In India though it came late but its demand is increasing rapidly. New Entrepreneur can enter in this field.
Plant capacity: 3.00 TONNES/day Plant & machinery: Rs. 53 Lakhs
Working capital: N/AT.C.I: Rs. 118 Lakhs
Return: 31.00%Break even: 54.00%
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Admixtures for Concrete - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Admixtures are materials added to the concrete before or during its mixing, with a view to modify one or more of the properties of concrete in the plastic or hardened state. It is used to refundor accelerate the setting time of concrete by a few hours. It also improves the cohesion of poorly graded concretes. Its demand and supply gap is nearly equal. So, a new comer may approach to start the production with a quality conscious and competitive market.
Plant capacity: 500 kg. Air Entraining Admix, 500 kg. Accelerating Admixture, 500 kg. Retarding Admixture, 500 kg. Water Reducing Admix (PER DAY) Plant & machinery: Rs. 10 Lakhs
Working capital: -T.C.I: Rs. 162 Lakhs
Return: 51.00%Break even: 31.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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