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Abrasive, Asbestos, Cement, Refractory Based Projects

Abrasive

An abrasive is a material, often a mineral that is used to shape or finish a work piece through rubbing which leads to part of the work piece being worn away by friction. While finishing a material often means polishing it to gain a smooth, reflective surface, the process can also involve roughening as in satin, matte or beaded finishes. Abrasives are used in the form of grinding wheels, sandpapers, honing stones, polishes, cutoff wheels, tumbling and vibratory mass-finishing media, sandblasting, pulp stones, ball mills, and still other tools and products. Only through the use of abrasives is industry able to produce the highly precise components and ultra-smooth surfaces required in the manufacture of automobiles, airplanes and space vehicles, mechanical and electrical appliances, and machine tools.

The Global Abrasives Industry 2015 Detailed Project Report is a professional and in-depth study on the current state of the Abrasives spread across 151 pages, profiling 24 companies and supported with 235 tables and figures.

Asbestos

Asbestos Cement Sheet (ACS) is a building material in which asbestos fibres are used to reinforce thin rigid cement sheets. It is a very popular building material, largely due to its durability. The roofing industry is largely a commoditized business. While ACS started out as an industrial product, the increase in production and increase in the number of access points has made it into a retail product. The asbestos cement industry is concerned with the production of various kinds of roofing, wall, and facing sheet materials; pressure and nonpressure pipes; electrical insulation boards; building details; structural components; and other products made from a base of asbestos and cement.  In India, the world's biggest asbestos importer, it's a $2 billion industry with double-digit annual growth, at least 100 manufacturing plants and some 300,000 jobs. 

Cement

India is the second largest producer of cement in the world. No wonder, India's cement industry is a vital part of its economy, providing employment to more than a million people, directly or indirectly. India has a lot of potential for development in the infrastructure and construction sector and the cement sector is expected to largely benefit from it.

Cement demand in India is expected to increase due to government’s push for large infrastructure projects, leading to 45 million tonnes of cement needed in the next three to four years. India's cement demand is expected to reach 550-600 Million Tonnes Per Annum (MTPA) by 2025. The housing sector is the biggest demand driver of cement, accounting for about 67 per cent of the total consumption in India. The other major consumers of cement include infrastructure at 13 per cent, commercial construction at 11 per cent and industrial construction at nine per cent.

Refractory Products

Refractory materials are used to provide refractory lining in furnaces, kilns, incinerators, and reactors. These materials have a high melting point (greater than 1,520 degree Celsius). Refractory materials are subjected to various conditions such as high temperature, abrasions and chemical corrosions, slag attacks, and chemical reactions when they are used in refractory linings. Hence, these materials must be able to endure these conditions with less wear and tear and high reliability. The Steel industry is one of the major end-users of these materials.


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Wall Putty - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Wall Putty is white cement & mineral based putty for use on cement concrete - mortar interior/exterior walls for smoother & stronger adhesion and best suited to minimize paint cost and extend its durability. It is white cement based fine powder which provides an ideal finishing for concrete/cement plastered walls and ceiling. It provides an ideal base for painting. Also it is a high grade quality based on latex emulsion, and high solids content to provide excellent smoothing and filling properties to small halls crakes. Ideal for filling joints and pores surfaces which can be applied by putty knife or steel trowel to provided excessive thickness are not applied in application. Caulking compounds, putties and same cements have a boiled drying oil, usually combine with resins that act as the binder putty is the thick mixture of finally powdered calcium carbonate (whiting) and acid refined linseed oil which imparts good wetting and grinding characteristics. Wall Putty is used to smoothen the surface, to fill the fine pores on the wall surface, to provide firm base for subsequent paint. Wall putty give an elegant look / Aesthetic appeal, more coverage for subsequent costly paints and they protect the wall. There are variegated types of putties for wood too. For glazing wood & filling holes and cracks on the surface, of timber or metal, a stiff paste of linseed oil and whiting is used. This composition is the traditional putty. It is sometimes modified by the addition of small amounts of white lead in oil. So called commercial putty contains more or less mineral or other oil instead of linseed oil. Use and Application: Wall Putty is an outstanding product which is used for interior and exterior plaster, concrete, gypsum plaster gypsum and board; when dry, can be sanded to a smooth finish ready to accept to recoat. Ensure that the surface to be painted is free from any loose paint, dust, oil or grease. Any previous growth of fungus, algae or moss needs to be removed thoroughly by vigorous wire brushing and cleaning with water. Ensure that surface is totally clean. Ensure that surface plastered or made with cementitious material and the surface should be moderately rough and in just wet condition. Market Scenario: The demand for wall putty is always on the higher side due to its heavy consumption. As the construction work and industrialization is our country is being done in rapid strides, this eventually leads to higher consumption of putty. In future, the constructions and industrial buildings, etc. are likely to increase tremendously as a result the demand will increase simultaneously. One of the worlds largest and fastest growing cement industries, the Indian cement industry has been expanding significantly on back of rising infrastructure activities, increasing demand from housing sector, and construction recovery. According to our latest research report, the recent developments in the industry along with the strong support of government are attracting the global cement giants. We have estimated that the total cement installed capacity of India is to increase with a CAGR of around 7% during 2012 to 13 to 2014 to 15.
Plant capacity: 11100 MT/annumPlant & machinery: 35 Lakhs
Working capital: -T.C.I: 732 Lakhs
Return: 51.10%Break even: 26.16%
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Magnesium Oxide Dead Burned Magnesia (DBM) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Magnesium oxide is the most important industrial magnesium compound with its main application in the steel and refractory industry. It is also largely used in many other industrial sectors including the food and animal feed industries. Magnesia or magnesium oxide is an alkaline earth metal oxide. The majority of magnesium oxide produced today is obtained from the calcination of naturally occurring minerals, magnesite, MgCO3, being the most common. Both MgCO3 and Mg(OH)2 are converted to MgO by calcinations. Sintered magnesia (MgO i.e., dead burned magnesia: DBM) is produced through a sinter burning process at C temperature ranges of 1600 to 2200 Different types are defined by the content of lime in the raw material, which is in the range of <2 to 35% and the SiO2 content, which in general is required to be low. Special uses also require very low contents of iron. The product is characterized by a cubic crystal structure with an apparent density as a rule in the range of 3.05 to 3.45 g/cm3 and with crystal dimensions in a range of 30 to 200 pm. Sintered magnesia or dead burned magnesia is produced as grains or briquettes. Starting from magnesium carbonate, by a high temperature decarbonisation reaction, magnesium carbonate itself may be obtained from magnesite mines (natural or dry process route). The raw materials for the production of magnesium oxide are natural magnesium carbonate. Applications:Sintered or dead burned magnesia is primarily used in the refractory industry. Example areas of application for refractory products using magnesia are: In the steel industry, for electric arc furnaces, basic oxygen furnaces or other furnaces, steel converters, hot metal transport and machinery in the cement industry, for the inlets of preheaters, cement kilns and coolers in the non-ferrous metal industries. For furnaces in the lime industry, e.g. for the inlets of lime kilns in the glass industry, e.g. for melting furnaces, regenerator chambers. It is chiefly used in the manufacturing of refracting bricks for furnace lining. A mixture of magnesia and asbestos is used as a lagging for steam pipe, to retard the loss of heat by radiation. It is a component of sorel's cement. The steel industry, e.g. for electric arc furnaces, basic oxygen furnaces or other furnaces, steel converters, hot metal transport and machinery, in cement industry, e.g. for the inlets of preheaters, cement kilns and coolers. The non-ferrous metal industries, e.g. for furnaces, the lime industry, e.g. for the inlets of lime kilns, the glass industry, e.g. for melting furnaces, regenerator chambers, for caustic calcined magnesia, the main applications can be found in agricultural industry as feed or fertilizer, the steel production industry as slag conditioner, the construction industry as floor covering and for insulation, the manufacture of cellulose, paper, chemicals, pharmaceuticals, flame-proofing and sweeping materials, the environmental protection industry. Market Scenario: The consumption of Magnesium Oxide for refractory material is about 55 to 65 % and 15% in cement industry and rest for other uses. Based on a worldwide magnesia production shows the sector specific consumption of magnesia in different industries including the synthetic magnesia industry. Magnesia is mainly used for the production of refractory products. 65 % of magnesia used for refractories is produced in order to be used in the steel industry, 15 % in the cement industry, 7 % of magnesia production is used for other refractory applications, such as in the non-ferrous metals industries or in the glass industry and finally 13 % of total production is used for s are known – most of them are for CCM. The main applications can be found in agriculture as feed or fertilizer, in the construction industry as floor covering and for insulation, in the manufacture of cellulose, paper, chemicals, and pharmaceuticals, flame-proofing and sweeping materials as well as in environmental protection
Plant capacity: 3 Lakh MT/AnnumPlant & machinery: 6203 Lakhs
Working capital: -T.C.I: 10375 Lakhs
Return: 47.00%Break even: 75.00%
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CRUCIBLES FROM FIRE CLAY - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

A crucible is a container that can withstand very high temperatures and is used for metal, glass, and pigment production as well as a number of modern laboratory processes. While crucibles historically were usually made from clay, they can be made from any material that withstands temperatures high enough to melt or otherwise alter its contents. Fire Clay Crucibles are for general fire assay fusions and other melting applications and are good from 2200ºF up to 2400ºF. Uses & Applications A crucible is a cup-shaped piece of laboratory equipment used to contain chemical compounds when heated to extremely high temperatures. Crucibles are available in several sizes and typically come with a correspondingly-sized crucible cover (or lid). They are used in putting the unknown substances hell. Fire clay is a term applied to a range of refractory clays used in the manufacture of ceramics, especially fire brick. Fire clay can also be used to create fire resistant chimney and flue liners, and fire resistant pads for safety, as seen when a hearth in front of a fireplace is made with fire clay to reduce the risk of fire. In many settings where there are concerns about fire, fire clay can be used. Fire clay is a type of clay which is used in the production of heat resistant clay items, such as the crucibles used in metals manufacturing. This type of clay is commonly mined from areas around coal mines, although other natural deposits are also available as potential sources, with many nations having deposits of clays suitable for use in high temperature applications. Fire clay can also be refined and treated to make it suitable for specialty applications. Market Survey Crucibles are the consumables used as pots for melting metals and largely used in the non-ferrous industries, whether you talk of aluminum, zinc, gold, silver, these are the pots which are used for melting the metal and then making that may be the alloys or may be the virgin metal. This is a consumable. So this has a continuous demand in all the plants.
Plant capacity: 30000 Pcs./ Annum Plant & machinery: 24 Lakhs
Working capital: -T.C.I: Cost Of Project : 132 Lakhs
Return: 32.00%Break even: 58.00%
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AAC BLOCKS AUTOCLAVED AERATED CONCRETE BLOCKS)Fly Ash Based - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout

Autoclaved Aerated Concrete (AAC) is a non-combustible, lime based, cementitious building material that is expanding into new worldwide markets. As a single component building material, AAC has achieved acceptance in new markets throughout the world. AAC has a history of one hundred of years and has become the pillar industry in construction field. In our country aerated techniques have been developed for about 40 years, and its technique skills and equipments are becoming mature. The AAC has the features of light bulk density, good thermal insulation properties and sound-absorption, certain strength and process ability, and its raw materials is very rich, especially the reuse of fly ash enables the comprehensive utilization of industrial residue, curbs environmental pollution, no destroy on farmland, create good social and economic benefits. AAC is an ideal alternative of the traditional clay brick wall materials. For many years AAC has been strongly supported by national wall reform policy, tax policy and environmental policy. In a sentence, AAC has been an important factor in new building materials and has a broad market prospect. Uses and Applications AAC has been used in a variety of construction projects throughout the United States. It has been used for load-bearing walls and floor/roof systems in elementary and secondary school classrooms, multistory university dormitories, military base barracks, and various hotel chains. It has been chosen for its material properties and speed of construction. High rise buildings have utilized AAC for shaft and fire walls due to its tremendous fire ratings. Manufacturing and warehouse facilities have found that AAC non load bearing cladding panels provide both an aesthetically desirable and acoustically functional solution for their projects. AAC has been used in single and multifamily construction for its thermal, acoustical, and fire performance. AAC products are equally suitable for residential construction, multistory buildings, commercial, and industrial construction. The products are made of natural materials: sand, lime, and water. These raw materials are processed to provide a building material with a large number of air pores; hence, aerated concrete. Fine pores (nearly 70% of the product) and the solid structure of calcium silicate hydrate gives AAC its exceptional material properties. Market Survey The autoclaved aerated concrete sector of the construction industry is now in the phase of a tremendous growth cycle. The autoclaved aerated concrete industry must utilize competitive techniques as customers are looking for lowered costs. AAC is not a new building system but it is new to India. Autoclaved aerated concrete (AAC), though relatively unknown in India, is currently one of the many building products being touted as green or environmentally friendly. AAC is a lightweight manufactured building stone. Comprised of all natural raw materials, AAC is used in a wide range of commercial, industrial, and residential applications. AAC Reduces Additional Material Use and Minimizes Waste and Pollution. Today, concrete used in most places, including many urban areas, is in proportion of 1:2:4 (cement: sand: coarse aggregate). This ancient technology has vanished at many sites in various metros. Proper concrete mix design is being done. This helps achieve superior quality and economy to the constructor. Concrete will no longer be a civil engineers' product. It will be a formulation of several chemicals with cement playing a major role. The market size of cement and AAC is defined as the amount of cement and AAC products supplied to the total Indian marketplace, in a particular period. Therefore, market size is determined by supply rather than demand. The outlook (for autoclaved aerated concrete) is more optimistic. Overall demand improvement will lead to a reduction in the inventory of unsold residential and commercial premises. In addition to this, residential construction from high-end apartments to affordable housing is being announced and expected to come on stream. The Indian cement industry is on a capacity expansion spree and was expected in 2007-08 to add another 60 mn tonne, with an investment of around Rs 100 bn. Between 2005 and 2008 around 55 companies announced either greenfield or brownfield expansion plans. With these projects, Indias cement capacity was to touch a new high of approximately 200 mn tonne by 2008. Indian cement firms had also plans to increase their capacity by 74 mn tonne by 2010 with investment of Rs 300 bn. Companies like Zuari Cement, OCL, Dalmia Cement, Binani Cement, Birla Corp, India Cements, Saurashtra Cement, NCL Industries and JK Cement have proposed or are implementing capacity expansion projects. By 2008, about 21.5 mn tonne of additional capacity was expected to be realised through expansion only. ?
Plant capacity: 150000 cubic meter/ Annum Plant & machinery: 1100 Lakhs
Working capital: -T.C.I: Cost of Project : 1790 Lakhs
Return: 44.00%Break even: 53.00%
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CEMENT WATER PROOFING COMPOUND - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Water seepage is a major problem in construction industries particularly when the buildings are constructed in the damped environment. A large number of water proofing compounds containing hydrophobic groups are used. Majority of such compounds block the pores at the outer surface but do not affect the pores inside. Due to percolation of water inside, the outer surface is ruptured in due course of time. Because of this, number of harmful ions enter inside and make the structure weak and less durable. Water proofing in buildings is the core requirement for the life of the buildings as well as the quality of the life of the occupants during and before construction we should take measures to the treatment process before construction it should be ensured that the water logging conditions of the site be treated by proper foundation design with adding chemicals to the footings concrete and maintaining proper slope and drainage of the ground area surrounding the building and preferably cavity wall construction be adopted to prevent dampness inside the building and while roof casting commercial grade calcium chloride should be mixed with the concrete which will give quick setting and water proofing qualities to the roofs and also if proper slope is provided during casting it will also help in the free flow of the storm water without any heavy terracing treatment Using of the cavity wall CC blocks for masonry purpose will also help in the good water proofing as well as less thick plaster on the wall sides which proves to be economic also other factors like Rain water pipes Etc should be diverted to storage tanks for water harvesting that will give us an additional advantage of saving water. Uses and Applications Cement water proofing compounds or water repellent agents are widely used in civil construction works. Water proofing compounds are used in the structural and industrial construction works to make them completely impervious to water and water vapour, whether or not the water is under pressure. Their wide range of uses and applications are as follows: Water proofing compounds are used as an important ingredient in the masonry works like dams, canals etc. Water proofing agents or water repellents is used in structural and industrial works. Market Survey Among the various varieties of cement, the most commonly used in India is the Ordinary Portland Cement (OPC), which is popularly known as grey cement. Though specialised varieties of cement are gaining popularity, currently their share in the total cement consumption is negligible. The extent of under development of specialised cement used in European countries use some form of construction chemicals, while, in India, the corresponding figure is only 4%. The Indian cement industry is highly fragmented with the top few accounting for more than 50% of the industry capacity. The rest is distributed among the large number of small players. The cement industry in India has come forward as the second largest in the world, showing a total capacity of around 230 MT (including mini plants). However, on account of low per capita consumption of cement in the country (156 kgs/year as compared to world average of 260 kgs) there is still a huge potential for growth of the industry. Few Indian Major Players are as Under: C I C O Technologies Ltd. Chembond Ashland Water Technologies Ltd. Chemicals & Plastics India Ltd. Ion Exchange Speciality Chemicals Ltd. Nalco Water India Ltd. P I B C O Ltd. Pidilite Industries Ltd. ?
Plant capacity: 3000 Liters /dayPlant & machinery: 24 Lakhs
Working capital: -T.C.I: 419 Lakhs
Return: 52.00%Break even: 33.00%
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CLC Blocks (Cellular Light Weight Concrete Blocks) with Steam Curing Method - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Plant Layout

Cellular light weight concrete is also known as CLC, foamed cement, and light weight cement, world over thanks to its advantages over ordinary building materials. CLC blocks are environment friendly. The energy consumed in the production of CLC blocks is only a fraction compared to the production of red bricks and emits no pollutants and creates no toxic products or by products. Foam concrete blocks are made of a type of cellular material made with a mixture of cement, sand, fly ash, stable foam and special additives. The lightweight properties are a result of an ingeniously simple idea of the hardened material consisting of small enclosed bubbles making it lighter than its competitors. CLC Blocks made with (Profo) Protein Based Foaming Agent are competitive with bricks in pricing and offer significant savings for finished structures. Cellular Light weight Concrete is very light colored. The addition of foam into the concrete mixture creates millions of tiny voids or cells in the material, hence the name cellular concrete. Main Features of CLC Blocks CLC Blocks are very light in weight to Density ranging from 400 to 1800 Kg/m3 can be produced as required.CLC Blocks are excellent for Thermal and Sound insulation which keeps the house cool in Summer and warm in Winter saving energy/electricity for cooling and heating.CLC Blocks are Environment friendly using more than 30% of Fly Ash from Thermal Power Stations and converting directly into valuable Building Materials. CLC Blocks will also replace Clay Bricks which is destroying Agricultural top soil. Our Technology will save Environment and Ecology from the hazardous & polluting material to Fly Ash and prevent destruction of Valuable Agricultural Land.CLC Blocks being light weight the handling and transportation is easy. CLC Blocks can be transported by Mules to difficult terrains since the material is light weight. CLC is excellent Fire Retardant and can be used for firefighting operations in Coal Mines, Forests, etc. CLC is excellent for Roofing Thermal Insulation and sound Insulation for Floor Slabs. CLC is excellent for Fire Breaks in the Buildings. Market Survey The excellent engineering property and durability of CLC blocks enlarges its scope for application in building construction and development of infrastructure, construction of green buildings, and low cost houses. The Government of India has supported this effort of improving the environment through conversion of waste into useful building products, by providing some import concession. This has enabled even normal walling masonry using these cellular lightweight concrete blocks, to complete favourably with conventional clay brick alternative. The biggest challenge in the growth of CLC is the lack of knowledge of its advantages and users need to be educated about the benefits of the product. In areas with high demand of burnt clay bricks, CLC bricks compete favourably as an alternate material. These are very useful building products that reduce dead weight of structures and accelerate the pace of construction when used as pre cast elements for walling and flooring. ?
Plant capacity: 50 Cu Mtr/DayPlant & machinery: Rs.127 Lakhs
Working capital: -T.C.I: Cost of Project : Rs.413 Lakhs
Return: 16.00%Break even: 57.00%
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AAC Blocks (Autoclaved Aerated Concrete Blocks) Fly Ash Based - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Autoclaved Aerated Concrete (AAC) is a non-combustible, lime-based cementitious building material that is expanding into new worldwide markets. As a singlecomponent building material AAC has achieved acceptance in new markets throughout the world. The AAC has the features of light bulk density good thermal insulation properties and sound absorption, certain strength and process ability, and its raw materials is very rich, especially the reuse of fly ash enables the comprehensive utilization of industrial residue curbs environmental pollution no destroy on farmland create good social and economic benefits. AAC is an ideal alternative of the traditional clay brick wall materials. AAC Blocks have Good heat insulation and humid retention. They are non-flammable. Autoclaved Aerated Concrete (AAC) products are 4 times lighter in weight than ordinary concrete. Its characteristic structure comprising millions of tiny pores, it offers optimum solidity at low weight. Uses and Applications AAC products are equally suitable for residential construction, multistory buildings commercial and industrial construction. The products are made of natural materials: sand lime and water. These raw materials are processed to provide a building material with a large number of air pores; hence, aerated concrete. Fine pores (nearly 70% of the product) and the solid structure of calcium silicate hydrate gives AAC its exceptional material properties. They are fire proof and provide insulation. Its low density permits use in larger building units which serves as a distinct advantage in pre fabrication. Appreciable savings are effected in foundation loads in multi storeyed construction. It is therefore being used increasingly as walling units in some developed countries. Market Survey The autoclaved aerated concrete sector of the construction industry is now in the phase of a tremendous growth cycle. The autoclaved aerated concrete industry must utilize competitive techniques as customers are looking for lowered costs. AAC is not a new building system but it is new to India. Autoclaved aerated concrete (AAC) though relatively unknown in India is currently one of the many building products being touted as green or environmentally friendly. There will be phenomenal growth in autoclaved aerated industry in the near future. Autoclaved aerated concrete blocks having different architectural finishes and color will also play a prominent role in near future. With a high growing good infrastructure and urbanization, the autoclaved aerated concrete Industry is poised for growth in the near future.
Plant capacity: 500 CUM/Day Plant & machinery: Rs.1117 Lakhs
Working capital: -T.C.I: Cost Of Project : Rs. 1886 Lakhs
Return: 36.00%Break even: 39.00%
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READY MIX CONCRETE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Ready mix concrete is a modern trend of introduction in the Asian Countries. It is already introduced long before in the European Countries. It is new concept of use concrete in the construction area. Ready mix concrete has advantages in the area where immediate requirement of concrete mixture like in the preparation of bridge overhead roads on or the road construction. In India there is a hopefull to get good scope of RMC within short period. The batching, mixing, transportation, placing, compaction, finishing and curing are very complimentary operations to obtain desired good quality concrete. The good quality concrete is a homogeneous mixture of water, cement, aggregates and other admixtures. It is not just a matter mixing these ingredients to obtain some kind of plastic mass, but it is scientific process which is based on some well established principles and governs the properties of concrete mixes in fresh as well as in hardened state. The aim of quality control is to ensure the production of concrete of uniform strength in such a way that there is a continuous supply of concrete delivered to the place of deposition, each batch of which is as nearly like the other batches as possible. The production of concrete of uniform quality involves five definable phases: Batching or measurement of materials, Mixing of concrete, Transportation, Placing, compaction and finishing of concrete, and Curing. USES & APPLICATION It is used in the construction of bridge, dam etc, It is used in the construction overhead roads, pools, multi stories building etc, It can be directly used at the construction site. It help greater element of automation and precision concrete mixing. A much higher quality and more constituent uniformity and increase standardization and speed which is done ten times faster as compared to site mixed concrete. There are many advantages of RMC over site mixed concrete. Technologically speaking, ready mixed concrete is certainly advancement over the age-old site mixed concrete. The benefits of RMC in terms of quality, speed, life-cycle cost and environmental friendliness are overwhelmingly superior to those of site mixed concrete. MARKET SURVEY India is the second largest producer of cement in the world after China. It is followed by Japan and the USA. Cement consumption is very closely linked to the performance of the construction industry; however, since cement is used in both residential and non-residential construction, it doesn’t experience extreme cycles. The non-residential sector is classified into commercial and industrial, and institutional segments. The residential and non-residential sectors are also classified as private and public construction. Cement and ready-mix concrete demand is dependent on the level of construction activities. Construction activities are in turn closely related to a number of macroeconomic factors such as consumer spending, population growth, manufacturing sector growth, inflation rates, government spending etc. The construction industry is the second largest industry in India after agriculture. It accounts for about 11% of India’s GDP. It makes significant contribution to the national economy and provides employment to large number of people. Construction constitutes 40% to 50% of India's capital expenditure on projects in various sectors such as highways, roads, railways, energy, airports, irrigation etc. There are mainly three segments in the construction industry like real estate construction which includes residential and commercial construction; infrastructure building which includes roads, railways, power etc; and industrial construction that consists of oil and gas refineries, pipelines, textiles etc. Building material is any material which is used for a construction purpose. Many naturally occurring substances, such as clay, sand, wood and rocks, even twigs and leaves have been used to construct buildings. Apart from naturally occurring materials, many man-made products are in use. The biggest increase in private participation is expected in roads (from 5 per cent to 36), ports (47 per cent to 74 per cent) and railways (less than 1 per cent to 20 per cent). The Planning Commission estimates that the remaining infrastructure investments will be funded by the central and state government. According to a study by ASSOCHAM, the burgeoning Indian construction industry, currently worth $70 billion, will rise to US $120 billion by 2010. The Indian construction industry, an integral part of the economy and a conduit for a substantial part of its development investment, is poised for growth on account of industrialization, urbanization, economic development and people's rising expectations for improved quality of living in the coming years. The market size of cement and ready-mix concrete is defined as the amount of cement and ready-mix concrete products supplied to the total Indian marketplace, in a particular period. Therefore, market size is determined by supply rather than demand. The Ready-mix concrete business in India is in its nascent stage. In a developed country 70% of cement produced is used by the Ready-mix concrete industry. The usage of Ready-mix concrete could not be implemented as investors felt that the plants would starve due to non-availability of cement. The levy of additional taxes and duties on RMC, entry tax and excise duty also contributed to the slow development of the concept. PRESENT MANUFACTURERS A C C Concrete Ltd. A C C Ltd. Ahlcon Ready Mix Concrete Pvt. Ltd. Ashoka Buildcon Ltd. Binani Ready Mix Concrete Ltd. D S Kulkarni Developers Ltd. Eastern Gases Ltd. Madras Cements Ltd. My Home Inds. Ltd. N C L Industries Ltd. Navkar Builders Ltd. Prism Cement Ltd. R B Gupta Financials Ltd. R D C Concrete (India) Pvt. Ltd. S R S Real Infrastructure Ltd. Samruddhi Cement Ltd. Tantia Constructions Ltd. Tarmac (India) Pvt. Ltd. Telecommunications Consultants India Ltd. Trishul Concrete Products Ltd. Ultratech Cement Ltd.
Plant capacity: 240 Cu MT/DayPlant & machinery: Rs 320 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 773 Lakhs
Return: 27.08%Break even: 46.09%
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Vitrified Floor Tiles - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Vitrified tile is a tile which has been processed in such a way that it has very low porosity (and water absorption) which make it stain resistant and very strong. Vitrified Tiles have far superior properties compared to marble or natural granite because being a manufactured product; their quality is controlled whereas in naturally occurring marble and granite good quality is just a coincidence. Vitrified tiles possess much better mechanical strength, scratch resistance, resistance to acids, alkalies and chemicals, resistance to staining etc compared to marble or natural granite. Vitrified tiles have the colour right through the tile not just on the surface. They are usually not as brittle as plain ceramic tiles and can withstand heat better. Vitrified tile is a tile produced using vitrification. By this process the tiles created have very low porosity. Making it stain-resistant and strong. It is an alternative to marble and granite flooring. The main product segments are the Wall tile, Floor tile, Vitrified tile and Porcelain tile segments. The market shares are 35%, 53% and 12% respectively for Wall, Floor & Vitrified/Porcelain tiles. The tiles are available in a wide variety of designs, textures and surface effects. Few Indian Major Players are as under:- Ajanta Manufacturing Ltd. Asian Granito India Ltd. Decolight Ceramics Ltd. Euro Ceramics Ltd. Euro Merchandise (India) Ltd. Italia Ceramics Ltd. Jagdamba Contractors & Builders Ltd. M B Industries Ltd. Nitco Ltd.
Plant capacity: 5000 Sq.Mt./DayPlant & machinery: 4133 Lakhs
Working capital: -T.C.I: Cost of Projects: 5868 Lakhs
Return: 25.00%Break even: 45.00%
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Rock Sand - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Natural or River sand are weathered and worn out particles of rocks and are of various grades or sizes depending upon the amount of wearing. Now-a-days good sand is not readily available; it is transported from a long distance. Those resources are also exhausting very rapidly. The artificial sand produced by proper machines can be a better substitute to river sand. The sand must be of proper gradation. The sand should be sharp, clean and course. The grains should be of durable material. The grain sizes must be such that it should give minimum voids. There is standard specification for Fine aggregates (Sand). It is divided in four gradations. Generally known as Zone I, Zone II, Zone III and Zone IV. There is sieve Designation for each grade. There are testing sieves for testing the sand. A set of Sieves with square hole is available. Followings are the sieves 4.75 mm,2.365,1.1830,600 microns,300 microns,150 microns pan Specific percentage are designated for each size for each Zone sand in terms of material retained or passed 'from the sieves. The Indian economy has witnessed considerable progress in the past few decades. Most of the infrastructure development sectors moved forward, but not to the required extent of increasing growth rate up to the tune of 8 to 10 per cent. The Planning Commission has estimated that investment requirement in infrastructure to the tune of about INR14,50,000 crore or US$320 billion during the 11th Five Year Plan period. The infrastructure, industrial and commercial construction markets collectively accounted for 74.2% of the total Indian construction industry in 2012. Consequently, the contribution of these three markets will be significant to the overall Indian construction industry growth over the forecast period. The Indian construction industry’s output is expected to record a CAGR of 15.45% over the forecast period. Any new entrant can successfully venture in to this field.
Plant capacity: 9 Lakh MT/AnnumPlant & machinery: Rs. 707 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 1067 Lakhs
Return: 25.00%Break even: 48.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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