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Abrasive, Asbestos, Cement, Refractory Based Projects

Abrasive

An abrasive is a material, often a mineral that is used to shape or finish a work piece through rubbing which leads to part of the work piece being worn away by friction. While finishing a material often means polishing it to gain a smooth, reflective surface, the process can also involve roughening as in satin, matte or beaded finishes. Abrasives are used in the form of grinding wheels, sandpapers, honing stones, polishes, cutoff wheels, tumbling and vibratory mass-finishing media, sandblasting, pulp stones, ball mills, and still other tools and products. Only through the use of abrasives is industry able to produce the highly precise components and ultra-smooth surfaces required in the manufacture of automobiles, airplanes and space vehicles, mechanical and electrical appliances, and machine tools.

The Global Abrasives Industry 2015 Detailed Project Report is a professional and in-depth study on the current state of the Abrasives spread across 151 pages, profiling 24 companies and supported with 235 tables and figures.

Asbestos

Asbestos Cement Sheet (ACS) is a building material in which asbestos fibres are used to reinforce thin rigid cement sheets. It is a very popular building material, largely due to its durability. The roofing industry is largely a commoditized business. While ACS started out as an industrial product, the increase in production and increase in the number of access points has made it into a retail product. The asbestos cement industry is concerned with the production of various kinds of roofing, wall, and facing sheet materials; pressure and nonpressure pipes; electrical insulation boards; building details; structural components; and other products made from a base of asbestos and cement.  In India, the world's biggest asbestos importer, it's a $2 billion industry with double-digit annual growth, at least 100 manufacturing plants and some 300,000 jobs. 

Cement

India is the second largest producer of cement in the world. No wonder, India's cement industry is a vital part of its economy, providing employment to more than a million people, directly or indirectly. India has a lot of potential for development in the infrastructure and construction sector and the cement sector is expected to largely benefit from it.

Cement demand in India is expected to increase due to government’s push for large infrastructure projects, leading to 45 million tonnes of cement needed in the next three to four years. India's cement demand is expected to reach 550-600 Million Tonnes Per Annum (MTPA) by 2025. The housing sector is the biggest demand driver of cement, accounting for about 67 per cent of the total consumption in India. The other major consumers of cement include infrastructure at 13 per cent, commercial construction at 11 per cent and industrial construction at nine per cent.

Refractory Products

Refractory materials are used to provide refractory lining in furnaces, kilns, incinerators, and reactors. These materials have a high melting point (greater than 1,520 degree Celsius). Refractory materials are subjected to various conditions such as high temperature, abrasions and chemical corrosions, slag attacks, and chemical reactions when they are used in refractory linings. Hence, these materials must be able to endure these conditions with less wear and tear and high reliability. The Steel industry is one of the major end-users of these materials.


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READY MIX CONCRETE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Ready mix concrete is a modern trend of introduction in the Asian Countries. It is already introduced long before in the European Countries. It is new concept of use concrete in the construction area. Ready mix concrete has advantages in the area where immediate requirement of concrete mixture like in the preparation of bridge overhead roads on or the road construction. In India there is a hopefull to get good scope of RMC within short period. The batching, mixing, transportation, placing, compaction, finishing and curing are very complimentary operations to obtain desired good quality concrete. The good quality concrete is a homogeneous mixture of water, cement, aggregates and other admixtures. It is not just a matter mixing these ingredients to obtain some kind of plastic mass, but it is scientific process which is based on some well established principles and governs the properties of concrete mixes in fresh as well as in hardened state. The aim of quality control is to ensure the production of concrete of uniform strength in such a way that there is a continuous supply of concrete delivered to the place of deposition, each batch of which is as nearly like the other batches as possible. The production of concrete of uniform quality involves five definable phases: Batching or measurement of materials, Mixing of concrete, Transportation, Placing, compaction and finishing of concrete, and Curing. USES & APPLICATION It is used in the construction of bridge, dam etc, It is used in the construction overhead roads, pools, multi stories building etc, It can be directly used at the construction site. It help greater element of automation and precision concrete mixing. A much higher quality and more constituent uniformity and increase standardization and speed which is done ten times faster as compared to site mixed concrete. There are many advantages of RMC over site mixed concrete. Technologically speaking, ready mixed concrete is certainly advancement over the age-old site mixed concrete. The benefits of RMC in terms of quality, speed, life-cycle cost and environmental friendliness are overwhelmingly superior to those of site mixed concrete. MARKET SURVEY India is the second largest producer of cement in the world after China. It is followed by Japan and the USA. Cement consumption is very closely linked to the performance of the construction industry; however, since cement is used in both residential and non-residential construction, it doesn’t experience extreme cycles. The non-residential sector is classified into commercial and industrial, and institutional segments. The residential and non-residential sectors are also classified as private and public construction. Cement and ready-mix concrete demand is dependent on the level of construction activities. Construction activities are in turn closely related to a number of macroeconomic factors such as consumer spending, population growth, manufacturing sector growth, inflation rates, government spending etc. The construction industry is the second largest industry in India after agriculture. It accounts for about 11% of India’s GDP. It makes significant contribution to the national economy and provides employment to large number of people. Construction constitutes 40% to 50% of India's capital expenditure on projects in various sectors such as highways, roads, railways, energy, airports, irrigation etc. There are mainly three segments in the construction industry like real estate construction which includes residential and commercial construction; infrastructure building which includes roads, railways, power etc; and industrial construction that consists of oil and gas refineries, pipelines, textiles etc. Building material is any material which is used for a construction purpose. Many naturally occurring substances, such as clay, sand, wood and rocks, even twigs and leaves have been used to construct buildings. Apart from naturally occurring materials, many man-made products are in use. The biggest increase in private participation is expected in roads (from 5 per cent to 36), ports (47 per cent to 74 per cent) and railways (less than 1 per cent to 20 per cent). The Planning Commission estimates that the remaining infrastructure investments will be funded by the central and state government. According to a study by ASSOCHAM, the burgeoning Indian construction industry, currently worth $70 billion, will rise to US $120 billion by 2010. The Indian construction industry, an integral part of the economy and a conduit for a substantial part of its development investment, is poised for growth on account of industrialization, urbanization, economic development and people's rising expectations for improved quality of living in the coming years. The market size of cement and ready-mix concrete is defined as the amount of cement and ready-mix concrete products supplied to the total Indian marketplace, in a particular period. Therefore, market size is determined by supply rather than demand. The Ready-mix concrete business in India is in its nascent stage. In a developed country 70% of cement produced is used by the Ready-mix concrete industry. The usage of Ready-mix concrete could not be implemented as investors felt that the plants would starve due to non-availability of cement. The levy of additional taxes and duties on RMC, entry tax and excise duty also contributed to the slow development of the concept. PRESENT MANUFACTURERS A C C Concrete Ltd. A C C Ltd. Ahlcon Ready Mix Concrete Pvt. Ltd. Ashoka Buildcon Ltd. Binani Ready Mix Concrete Ltd. D S Kulkarni Developers Ltd. Eastern Gases Ltd. Madras Cements Ltd. My Home Inds. Ltd. N C L Industries Ltd. Navkar Builders Ltd. Prism Cement Ltd. R B Gupta Financials Ltd. R D C Concrete (India) Pvt. Ltd. S R S Real Infrastructure Ltd. Samruddhi Cement Ltd. Tantia Constructions Ltd. Tarmac (India) Pvt. Ltd. Telecommunications Consultants India Ltd. Trishul Concrete Products Ltd. Ultratech Cement Ltd.
Plant capacity: 240 Cu MT/DayPlant & machinery: Rs 320 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 773 Lakhs
Return: 27.08%Break even: 46.09%
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Vitrified Floor Tiles - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Vitrified tile is a tile which has been processed in such a way that it has very low porosity (and water absorption) which make it stain resistant and very strong. Vitrified Tiles have far superior properties compared to marble or natural granite because being a manufactured product; their quality is controlled whereas in naturally occurring marble and granite good quality is just a coincidence. Vitrified tiles possess much better mechanical strength, scratch resistance, resistance to acids, alkalies and chemicals, resistance to staining etc compared to marble or natural granite. Vitrified tiles have the colour right through the tile not just on the surface. They are usually not as brittle as plain ceramic tiles and can withstand heat better. Vitrified tile is a tile produced using vitrification. By this process the tiles created have very low porosity. Making it stain-resistant and strong. It is an alternative to marble and granite flooring. The main product segments are the Wall tile, Floor tile, Vitrified tile and Porcelain tile segments. The market shares are 35%, 53% and 12% respectively for Wall, Floor & Vitrified/Porcelain tiles. The tiles are available in a wide variety of designs, textures and surface effects. Few Indian Major Players are as under:- Ajanta Manufacturing Ltd. Asian Granito India Ltd. Decolight Ceramics Ltd. Euro Ceramics Ltd. Euro Merchandise (India) Ltd. Italia Ceramics Ltd. Jagdamba Contractors & Builders Ltd. M B Industries Ltd. Nitco Ltd.
Plant capacity: 5000 Sq.Mt./DayPlant & machinery: 4133 Lakhs
Working capital: -T.C.I: Cost of Projects: 5868 Lakhs
Return: 25.00%Break even: 45.00%
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Rock Sand - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Natural or River sand are weathered and worn out particles of rocks and are of various grades or sizes depending upon the amount of wearing. Now-a-days good sand is not readily available; it is transported from a long distance. Those resources are also exhausting very rapidly. The artificial sand produced by proper machines can be a better substitute to river sand. The sand must be of proper gradation. The sand should be sharp, clean and course. The grains should be of durable material. The grain sizes must be such that it should give minimum voids. There is standard specification for Fine aggregates (Sand). It is divided in four gradations. Generally known as Zone I, Zone II, Zone III and Zone IV. There is sieve Designation for each grade. There are testing sieves for testing the sand. A set of Sieves with square hole is available. Followings are the sieves 4.75 mm,2.365,1.1830,600 microns,300 microns,150 microns pan Specific percentage are designated for each size for each Zone sand in terms of material retained or passed 'from the sieves. The Indian economy has witnessed considerable progress in the past few decades. Most of the infrastructure development sectors moved forward, but not to the required extent of increasing growth rate up to the tune of 8 to 10 per cent. The Planning Commission has estimated that investment requirement in infrastructure to the tune of about INR14,50,000 crore or US$320 billion during the 11th Five Year Plan period. The infrastructure, industrial and commercial construction markets collectively accounted for 74.2% of the total Indian construction industry in 2012. Consequently, the contribution of these three markets will be significant to the overall Indian construction industry growth over the forecast period. The Indian construction industry’s output is expected to record a CAGR of 15.45% over the forecast period. Any new entrant can successfully venture in to this field.
Plant capacity: 9 Lakh MT/AnnumPlant & machinery: Rs. 707 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 1067 Lakhs
Return: 25.00%Break even: 48.00%
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Water Based Cement Primer - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Any successful project-from constructing a building to painting one-starts with a solid foundation. That’s what paint primer offers: a solid foundation. A good primer will do a number of things: promote adhesion, enhance the hiding power of the top coat and in some instances, prevent stains or odours from making their way back to surface. One of the most important properties that paint primers offer is adhesion. Without proper adhesion, the paint will peel and the surface will have to be prepped and recoated all over again. Primers are usually pigmented and have a middle range PVC (pigment volume concentration) around 35-45%. This allows them to have spare binder resin (left over from pigment holding together duties) for adhesion to substrate purposes. The paints industry in India has been growing at the rate of around 12% a year. The paints market has crossed the Rs 135 bn mark. By volume, the market is estimated at 1.4 mn tonne which is growing at an average annual growth of over 6 to 8% (against 12% by value). The unorganized sector, while having shrunk in the recent years, still commands a share of around 46% by volume and 35% by value. The demand for decorative paints is correlated with growth in housing and construction sectors, while a substantial quantity is used also for applying paints to the existing building. In India, the market for industrial paints (30% of the overall market) is growing faster than that for decorative paints. Entrepreneurs interested can well venture in this sector. Few Indian Major Players are as under:- A P Coatings Ltd. Addisons Paints & Chemicals Ltd. Advance Paints Pvt. Ltd. Akzo Nobel India Ltd. American Paints (India) Ltd. Anabond Ltd. Arofine Polymers Ltd. Asian Paints Industrial Coatings Ltd. Asian Paints Ltd. Asian Ppg Inds. Ltd. Bangalore Paints Ltd. Beepee Coatings Pvt. Ltd. Berger Paints India Ltd. Bombay Paints Ltd. Chemguard Coatings Ltd. Deve Paints Ltd. Elantas Beck India Ltd.
Plant capacity: 180000 Kgs. /AnnumPlant & machinery: Rs. 41 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 65 Lakhs
Return: 20.00%Break even: 64.00%
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Tempering & Toughening of Flat Glass - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Tempered glass is made from normal annealed glass via a thermal tempering process in which the glass is subjected to heat till its softening point and then rapidly cooled. This increases the strength of the glass. A fully tempered glass is 4 to 5 times stronger than an annealed glass of similar thickness. A fully tempered glass is regarded as a safety glass and when it breaks it disintegrates into small blunt pieces which greatly reduce the chances of injuries and if there are any then they are superficial in nature. Toughened or tempered glass is a type of safety glass processed by controlled thermal or chemical treatments to increase its strength compared with normal glass. Tempering creates balanced internal stresses when broken which cause the glass, to crumble into small granular chunks instead of splintering into jagged shards. The granular chunks are less likely to cause injury. Toughened glass is a type of soda-lime-silica glass with a sheet thickness 4-12 mm. The sheet has a central tensile stress of 500-1200 kg/cm2 and a ratio of surface compressive stress to central tensile stress of 2:1 to 4:1. The article is toughened by heat exchange with an oil (or chilled air) in which these are maintained from 0.01–0.07% liquid. The boiling point liquid may be an organic liquid such as carbon tetrachloride, methanol, benzene, toluene, trimethyl alcohol, ethyl alcohol or Xylene etc. The industry is growing at around 8% per annum. Consumption per capita of glass in India is only about 0.8 kg compared to 3.5 kg in China, 5.2 kg in Thailand, 12 kg in Malaysia and 2.5 kg in Indonesia. The total organised producers in the glass market have a turnover estimated at over Rs 40 bn, represented by a fairly large number of suppliers. The major players including Gujarat Guardian, Indo Asahi, Triveni Glass, Gujarat Borosil and Float Glass India have been accumulating heavy losses. Some units were at the verge of turning sick. India exports about 13,000 tonne of glass per month to the Middle East, African countries, Europe and South America. The rapid increase in the demand for flat glass in the domestic market has resulted in a cutback in exports by as much as 60% in the last couple of years. Few Indian Major Players are as under:- Asahi India Glass Ltd. Atul Glass Inds. Ltd. Auroplast India Ltd. Gold Plus Glasses India Ltd. Hindustan Motor Finance Corpn. Ltd. Saint-Gobain Sekurit India Ltd. Sezal Glass Ltd.
Plant capacity: 240000 Sq. mt/AnnumPlant & machinery: Rs. 189 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 559 Lakhs
Return: 29.00%Break even: 49.00%
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Hydrated Lime - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

The term “hydrated lime” is widely used to describe a powdered calcium hydroxide product made by reacting quicklime with a controlled excess of water. The product is essentially dry and generally contains less than 1% of unreacted water. The process is called “hydration” and should be differentiated from “slaking” which involves the production of a dispersion of calcium hydroxide in water. However, the expression “slaked lime” is used as a generic term for hydrated lime, milk of lime and lime putty. An estimated 10 to 15% of the quicklime produced in developed countries is converted in to hydrated lime and the percentage may be higher in countries which do not have a large steel industry. Hydrated lime is used in mortar, plasters, cements, lime paints, medicine and in agriculture to "sweeten" the acid soil. It is also used in ammonia recovery, in gas manufacture, disinfectant, water softening, purification of juice in cane sugar industry, manufacture of hard rubber products, water paints, petrochemicals, and calcium chemicals like bleaching powder. Hydrated lime is used in curing of leather, in paper and as buffer and neutralizing agent. Hydrated lime is also used as flux in metallurgy, in specialized lubricant, as a bonding agent, as filler, in refractory etc. It is also employed in building construction as cementing material and plasticizer. Hydrated lime is generally supplied to small users in paper sacks or intermediate bulk containers of 0.5 or 1 ton capacity. Where larger amounts are used, the product is delivered in air pressure discharge vehicles (APDVs). Its handling properties, however, do not generally because problems, providing its moisture content are less than 2 % and normal powder handling techniques are used. Hydrated lime absorbs carbon dioxide from the atmosphere, forming calcium carbonate and water. It should, therefore, be stored in dry, draught-free conditions. Due to demand growth, Hydrated Lime is a good project for entrepreneurs to invest.
Plant capacity: 15000 MT/annumPlant & machinery: Rs. 264 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 784 Lakhs
Return: 43.00%Break even: 53.00%
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PSC Electric Poles - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

PSC stands for pre-stressed concrete. These are highly durable and strong PSC Poles fabricated from excellent quality concrete material. These poles are used extensively in electrical industry, for establishing electrical connections and fittings. PSC poles are available in different dimensions and weight depending on the requirement. The poles are eco friendly and require very low maintenance. Types of Utility Distribution Poles: • Tangent poles • Guyed poles • Self-supporting poles The power sector is one of the crucial inputs to the growth of other industrial sectors and overall economic growth of India. India has fourth largest installed generating capacity in world but the per capita consumption of electricity is very low, owing to a huge gap between demand and supply of power. Traditionally the power sector was dominated by the public sector but has now been opened for competition from private and foreign players by the government sector. Few Indian Major Players are as under:- Ashoka Pre-Con Pvt. Ltd. Engipress Industries Ltd. Siporex India Pvt. Ltd.
Plant capacity: 60000 Nos. / AnnumPlant & machinery: Rs. 126 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 415 Lakhs
Return: 25.00%Break even: 52.00%
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AAC Blocks (Autoclaved Aerated Concrete Blocks) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Autoclaved Aerated Concrete (AAC) is a non-combustible, lime-based, cementitious building material that is expanding into new worldwide markets. As a single-component building material, AAC has achieved acceptance in new markets throughout the world. This is a light- weight building material produced by autoclaving a set mix of fine siliceous materials such as ground sand or fly ash and a binder like Portland cement or lime. Autoclaved Aerated Concrete (AAC) products are 4 times lighter in weight than ordinary concrete. Its characteristic structure comprising millions of tiny pores, it offers optimum solidity at low weight. As air has a low heat conductivity, aerated concrete provides for excellent thermal protection. It protects from cold and heat, allowing for single-shell constructions which provide more space, save time and reduce costs-aspects which are of considerable importance to property developers. Advantages of Autoclaved Aerated Concrete Blocks: High strength to weight ratio, Low thermal conductivity, Stability to variations in temperature and humidity, and resistance to fire. AAC products are equally suitable for residential construction, multistory buildings, commercial, and industrial construction. The products are made of natural materials: sand, lime, and water. These raw materials are processed to provide a building material with a large number of air pores. “The autoclaved aerated concrete sector of the construction industry is now in the phase of a tremendous growth cycle. The autoclaved aerated concrete industry must utilize competitive techniques as customers are looking for lowered costs. AAC is not a new building system but it is new to India. Autoclaved aerated concrete (“AAC”), though relatively unknown in India, is currently one of the many building products being touted as “green” or “environmentally friendly.” Thus, due to demand it is a good project for entrepreneurs to invest. Few Indian Major Players are as under • Ashoka Pre-Con Pvt. Ltd. • Baliapatam Tile Works Ltd. • Biltech Building Elements Ltd. • Entegra Ltd. • Gannon Dunkerley & Co. Ltd. • Keltech Energies Ltd. • Mohit Industries Ltd. • R D C Concrete (India) Pvt. Ltd. • Siporex India Pvt. Ltd.
Plant capacity: A.A.C. Blocks: 500 Cu.Mt /dayPlant & machinery: Rs 601 Lakhs
Working capital: -T.C.I: Cost of Project:Rs 1415 Lakhs
Return: 25.00%Break even: 50.00%
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Clinker Grinding for Cement - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Cement is an inorganic, non-metallic substance with hydraulic binding properties, and is used as a bonding agent in building materials. It is a fine powder, usually gray in color that consists of a mixture of the hydraulic cement minerals to which one or more forms of calcium sulfate have been added. Mixed with water it forms a paste, which hardens due to formation of cement mineral hydrates. Cement is the binding agent in concrete, which is a combination of cement, mineral aggregates and water. Concrete is a key building material for a variety of applications. In the manufacture of Portland cement, clinker is lumps or nodules, usually 3-25 mm in diameter, produced by sintering limestone and alumino-silicate during the cement kiln stage. Clinker is the main ingredient in cement. These hardened granules are obtained by firing a mixture of approximately 80% limestone and 20% clay to a high temperature. The most commonly used cement in the world is Portland cement, which is formed at high temperatures that chemically combine the ingredients into new components, including calcium silicates and calcium aluminates. When the cement clinkers are ground with approximately 5% gypsum, they form Portland cement. These compounds allow cement to set when combined with water and to form strong bonds that can withstand pressure, water immersion, and other elements. Cement Clinker is an intermediate product used in manufacture of Portland and Blended Cements in Cement. Portland cement clinker is ground (usually with the addition of a little gypsum, that is, calcium sulfate dehydrate) to a fine powder and used as the binder in many cement products. As a whole it is a good project for entrepreneurs to invest. Few Indian Major Players are as under • A C C Ltd. • Almora Magnesite Ltd. • Ambuja Cement Eastern Ltd. • Ambuja Cement Rajasthan Ltd. • Ambuja Cements Ltd. • Anjani Portland Cement Ltd. • Barak Valley Cements Ltd. • Bheema Cements Ltd. • Bhilai Jaypee Cement Ltd. • Birla Corporation Ltd. • Cement Manufacturing Co. Ltd. • Century Textiles & Inds. Ltd. • Chettinad Cement Corpn. Ltd. • Dalmia Cement (Bharat) Ltd. • Dhar Cement Ltd. • Gangotri Cement Ltd. • Greygold Cements Ltd. • Gujarat High Tech Inds. Ltd. • Gujarat Sidhee Cement Ltd. • Hemadri Cements Ltd. • K C P Ltd. • Keerthi Industries Ltd. • Khalari Cements Ltd. • Lafarge India Pvt. Ltd. • Malabar Cements Ltd. • Mangalam Cement Ltd. • Meghalaya Cement Ltd. • My Home Inds. Ltd. • N C L Industries Ltd. • Namo Cements Ltd. • Narmada Cement Co. Ltd. • C L India Ltd. • Orient Cement Ltd. • P R Cements Ltd. • Ramco Cements Ltd. • Ramco Industries Ltd. • Rashmi Cement Ltd. • Rishi Cement Co. Ltd. • Sanghi Industries Ltd. • Saurashtra Cement Ltd. • Shaktiman Cements Ltd. • Shiva Cement Ltd. • Shree Cement Ltd. • Shree Digvijay Cement Co. Ltd. • Shri Hariganga Cement Ltd. • Snhehadhara Industries Ltd. • Sparta Cements & Infra Ltd. • Sri Vishnu Cement Ltd. • Srichakra Cements Ltd. • Tata Chemicals Ltd. • Trinetra Cement Ltd. • Ultratech Cement Ltd. • Vinay Cements Ltd. • Virgo Cements Ltd. • Visaka Cement Industry Ltd. • Zuari Cement Ltd.
Plant capacity: Clinker for Cement: 100 MT/DayPlant & machinery: Rs 436 Lakhs
Working capital: -T.C.I: Cost of Project: Rs 907 Lakhs
Return: 23.00%Break even: 55.00%
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Cement Plant - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Cement is a material with adhesive and cohesive properties which make it capable of bonding minerals fragments into a compact whole. It can be defined as any substance, which can join unite two or more pieces of some other substance together to form a unit mass. It is an inorganic, non-metallic substance with hydraulic binding properties, and is used as a bonding agent in building materials. It is a fine powder, usually gray in color that consists of a mixture of the hydraulic cement minerals to which one or more forms of calcium sulfate have been added. Mixed with water it forms a paste, which hardens due to formation of cement mineral hydrates. Cement is the binding agent in concrete, which is a combination of cement, mineral aggregates and water. Concrete is a key building material for a variety of applications. Cement, as used in construction industries, which when mixed with water and allowed to set and harden can join different components or members together to give a mechanically strong structure. Thus cement can be used as bonding material for bricks or for bonding solid particles of different sizes (rubber masonry) to form a monolith. The most common use for cement is in the production of concrete. Concrete is a composite material consisting of aggregate (gravel and sand), cement, and water. As a construction material, concrete can be cast in almost any shape desired, and once hardened, can become a structural (load bearing) element. Indian cement industry, a leading manufacturing sub-sector in India, entered a new era after the partial decontrol in 1982 and near total free market in 1989, ahead of the dawn of the liberalisation era in the country. The industry was totally delicensed in 1991 under the Industries Development and Regulation Act. India is the second largest producer of cement in the world after China. It is followed by Japan and the USA. As a whole it is a good project for entrepreneurs to invest. Few Indian Major Players are as under • A C C Ltd. • Adani Cements Ltd. • Ambuja Cement Eastern Ltd. • Ambuja Cement Rajasthan Ltd. • Ambuja Cements Ltd. • Bharathi Cement Corpn. Pvt. Ltd. • Bhilai Jaypee Cement Ltd. • Birla Corporation Ltd. • Burnpur Cement Ltd. • Calcom Cement India Ltd. • Cement Corpn. Of India Ltd. • D L F Cement Ltd. • Eswar Cements Pvt. Ltd. • Garden Cements Ltd. • Gujarat High Tech Inds. Ltd. • High-Tech Lime Products Ltd. • I P I-S P Cement Co. Ltd. • India Cements Ltd. • J K Lakshmi Cement Ltd. • Jagadamba Cements Ltd. • Jaipur Udyog Ltd. • Makers Development Services Pvt. Ltd. • Malabar Cements Ltd. • Megha Technical & Engineers Pvt. Ltd. • Meghalaya Cement Ltd. • N C L Industries Ltd. • Namo Cements Ltd. • Prism Cement Ltd. • Raasi Cement Ltd. • Radhakishan Cement Ltd. • Rain Cements Ltd. • Samruddhi Cement Ltd. • Sanghi Industries Ltd. • Shree Digvijay Cement Co. Ltd. • Someswara Cements & Chemicals Ltd. • Sorabh Cement Ltd. • Trinetra Cement Ltd. • Ultratech Cement Ltd. • Uttar Pradesh State Cement Corpn. Ltd. • Varun Cements Ltd. • Visaka Cement Industry Ltd. • Vishwakarma Cements Ltd. • Zuari Cement Ltd.
Plant capacity: 200 MT/DayPlant & machinery: Rs 755 Lakhs
Working capital: -T.C.I: Cost of Project: Rs 1254 Lakhs
Return: 17.22%Break even: 61.78%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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About NIIR PROJECT CONSULTANCY SERVICES

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NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report, Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Selection of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

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