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Abrasive, Asbestos, Cement, Refractory Based Projects

Abrasive

An abrasive is a material, often a mineral that is used to shape or finish a work piece through rubbing which leads to part of the work piece being worn away by friction. While finishing a material often means polishing it to gain a smooth, reflective surface, the process can also involve roughening as in satin, matte or beaded finishes. Abrasives are used in the form of grinding wheels, sandpapers, honing stones, polishes, cutoff wheels, tumbling and vibratory mass-finishing media, sandblasting, pulp stones, ball mills, and still other tools and products. Only through the use of abrasives is industry able to produce the highly precise components and ultra-smooth surfaces required in the manufacture of automobiles, airplanes and space vehicles, mechanical and electrical appliances, and machine tools.

The Global Abrasives Industry 2015 Detailed Project Report is a professional and in-depth study on the current state of the Abrasives spread across 151 pages, profiling 24 companies and supported with 235 tables and figures.

Asbestos

Asbestos Cement Sheet (ACS) is a building material in which asbestos fibres are used to reinforce thin rigid cement sheets. It is a very popular building material, largely due to its durability. The roofing industry is largely a commoditized business. While ACS started out as an industrial product, the increase in production and increase in the number of access points has made it into a retail product. The asbestos cement industry is concerned with the production of various kinds of roofing, wall, and facing sheet materials; pressure and nonpressure pipes; electrical insulation boards; building details; structural components; and other products made from a base of asbestos and cement.  In India, the world's biggest asbestos importer, it's a $2 billion industry with double-digit annual growth, at least 100 manufacturing plants and some 300,000 jobs. 

Cement

India is the second largest producer of cement in the world. No wonder, India's cement industry is a vital part of its economy, providing employment to more than a million people, directly or indirectly. India has a lot of potential for development in the infrastructure and construction sector and the cement sector is expected to largely benefit from it.

Cement demand in India is expected to increase due to government’s push for large infrastructure projects, leading to 45 million tonnes of cement needed in the next three to four years. India's cement demand is expected to reach 550-600 Million Tonnes Per Annum (MTPA) by 2025. The housing sector is the biggest demand driver of cement, accounting for about 67 per cent of the total consumption in India. The other major consumers of cement include infrastructure at 13 per cent, commercial construction at 11 per cent and industrial construction at nine per cent.

Refractory Products

Refractory materials are used to provide refractory lining in furnaces, kilns, incinerators, and reactors. These materials have a high melting point (greater than 1,520 degree Celsius). Refractory materials are subjected to various conditions such as high temperature, abrasions and chemical corrosions, slag attacks, and chemical reactions when they are used in refractory linings. Hence, these materials must be able to endure these conditions with less wear and tear and high reliability. The Steel industry is one of the major end-users of these materials.


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Diamond & Gem Cutting / Polishing

Diamond is a solid form of carbon with a diamond cubic crystal structure. At room temperature and pressure it is metastable and graphite is the stable form, but diamond almost never converts to graphite. Diamond is renowned for its superlative physical qualities, most of which originate from the strong covalent bonding between its atoms. In particular, it has the highest hardness and thermal conductivity of any bulk material. Those properties determine the major industrial applications of diamond in cutting and polishing tools and the scientific applications in diamond knives and diamond anvil cells. Global industrial diamond market was worth over USD 20 billion in 2014. The U.S. and Africa are major diamond producers and account for majority of the share in the market. 40% of the overall materials produced are in the form of diamond powder, which is priced in the range of USD 4,500 to USD 7,500 per kg. Increasing demand for abrasives in major end-use industries is expected to drive the overall market demand. Synthetic industrial diamonds are preferred over natural forms as their physical properties can be customized as per requirement. Surge in demand for industrial diamonds is balanced by the enormous supply of synthetic diamonds. Industrial diamonds are mainly used as cutting, grinding, polishing, and lapping tool. Diamonds used in ornaments are verified on the basis of the cut and color, whereas these products are valued on the basis of their strength, resistibility towards heat & corrosion, and conductivity towards thermal energy. A gemstone (also called a gem, fine gem, jewel, precious stone, or semi-precious stone) is a piece of mineral crystal which, in cut and polished form, is used to make jewelry or other adornments. However, certain rocks (such as lapis lazuli, opal, and jade) or organic materials that are not minerals (such as amber, jet, and pearl) are also used for jewelry and are therefore often considered to be gemstones as well. Most gemstones are hard, but some soft minerals are used in jewelry because of their luster or other physical properties that have aesthetic value. Rarity is another characteristic that lends value to a gemstone. The global demand for gemstones has been significant owing to consumers opting for purchasing medium priced gem products via certain platforms such as home shopping through television marketing. While the mid-ranging consumers prefer towards purchasing discounted products, top consumers are opting towards investing in jewelry and gems. Moreover, certain factors such as fashion designers focusing towards developing innovative jewelry products as well as manufacturers becoming vertically integrated involved in developing gemstones as well as jewelry are contributing towards the growth of the gemstones market.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Blue Detergent Powder

A detergent is a surfactant or a mixture of surfactants with cleaning properties in dilute solutions. These substances are usually alkyl benzene sulfonates, a family of compounds that are similar to soap but are more soluble in hard water, because the polar sulfonate (of detergents) is less likely than the polar carboxylate (of soap) to bind to calcium and other ions found in hard water. In most household contexts, the term detergent by itself refers specifically to laundry detergent or dish detergent, as opposed to hand soap or other types of cleaning agents. Detergents are commonly available as powders or concentrated solutions. Detergents, like soaps, work because they are amphiphilic: partly hydrophilic (polar) and partly hydrophobic (non-polar). Their dual nature facilitates the mixture of hydrophobic compounds (like oil and grease) with water. Because air is not hydrophilic, detergents are also foaming agents to varying degrees. Detergents are available in three forms, namely powder detergent, bar detergent and liquid detergent. Powder detergents are widely accepted by Indian consumers and dominate the industry. Even though detergent bars are still used in rural areas, they are fast disappearing from the market because of ineffectiveness. The detergent industry is an international industry which has been increasing by multiple percents every year. It is an integration of diverse companies that are fundamentally engaged in manufacturing synthetic organic detergents, inorganic alkaline detergents, and crude and refined glycerin from vegetable oils and animal fats. The industry is further expected to grow in both the industrialized as well as in the developing nations.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Gypsum Plaster Board

Gypsum Plaster Boards are constructional sheets composed of consigned Gypsum with about 15% fibre. Its outstanding contributes are fire resistance, dimensional stability, easy workability and low cost fibres are added to provide crack resistance and for fire resistance water repellent chemicals may be added to the board core. Gypsum plaster boards are selected for use according to their type, size, thickeners and edge profit. The Boards may be used for example to provided dry lining finishes to masonry walls, to ceilings etc. The Indian market for Gypsum Plaster Board is expected to reach about 333.64 million m2 by 2021 from 221.75 million m2 in 2016, The Gypsum plasterboard global market size is estimated to grow from USD 18.07 Billion in 2016 to USD 23.85 Billion by 2021, at a CAGR of 5.7% between 2016 and 2021.Entrepreneurs who invest in this project will be successful. Few Indian major players are as under • B P B India Gypsym Ltd. • F C I Aravali Gypsum & Minerals India Ltd. • I D L Buildware Ltd. • I D L Salzbau (India) Ltd. • Jath Wind Energy Pvt. Ltd. • MytrahVayu (Manjira) Pvt. Ltd.
Plant capacity: Gypsum Plaster Board: 13333 Sq.mt./DayPlant & machinery: Rs. 476 lakhs
Working capital: -T.C.I: Cost of Project: Rs 3394 lakhs
Return: 34.00%Break even: 33.00%
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Bauxite Calcination (by Rotary Kiln with Fine Grinding Ball Mill)

Calcined bauxite is an important raw material for two main markets: refractories and abrasives.Bauxite is a naturally occurring, heterogeneous material comprised primarily of one or more aluminum hydroxide minerals plus various mixtures of silica (SiO2), iron oxide (Fe2O3), titaniai (TiO2), alumino silicates (clay, etc.), and other impurities in trace amounts. India currently imports 60% of its Calcined Bauxite from China. Spurred by expansion of domestic steel production, a scarcity of acceptable quality of bauxite from China and raising import cost, drives are now under way in India to produce high grade bauxite from domestic bauxite sources.Global Calcined Bauxite Market was valued at $16,680 million in 2016, and is expected to reach $29,648 million by 2023. Thus, due to demand it is best to invest in this project. Few Indian major players are as under • Bombay Minerals Ltd. • Gujarat Bauxite Ltd. • Gujarat Mineral Devp. Corpn. Ltd. • Hind AluminiumInds. Ltd. • IntelliproAviatech Ltd. • M M T C Ltd.
Plant capacity: Calcined Bauxite: 40 MT/dayPlant & machinery: Rs. 219 lakhs
Working capital: -T.C.I: Cost of Project: Rs766 lakhs
Return: 26.00%Break even: 56.00%
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Bauxite Calcination Plant by Rotary Kiln with Fine Grinding Ball Mill

Bauxite Calcination Plant by Rotary Kiln with Fine Grinding Ball Mill. Refractory Grade Calcined Bauxite Calcined bauxite is produced by sintering/calcining of low iron, low alkali containing raw bauxites at temperatures of 1600 - 1800 degree Celsius. In this calcination process the high refractory mineral phase’s corundum and mullite are formed. Therefore calcined bauxite is one of the most important raw materials for the production of shaped and unshaped refractories for the steel industry, foundries, glass and cement plants. Calcined bauxite is available "run of kiln" i.e. uncrushed or in fractions and as ball milled powder according to customers’ requirements, in bulk or bagged. Calcined Bauxite is obtained by calcining (heating) superior grade Bauxite at high temperature (from 850 oC to 1600 oC). This removes moisture thereby increasing the alumina content. Compared to an alumina content of about 57 % to 58 % in raw Bauxite, Calcined Bauxite has an alumina content of 82 % to 86 %. The heating is carried out in rotary kilns. Calcination is done at different temperatures ranging from 850 oC to 1600 oC depending upon the customer’s application. Calcined bauxite is used in a number of applications: • Refractory Grade Calcined Bauxite (CB - I and CB - II Grade): To make refractory grade, Bauxite is thermally treated at 1600 oC to produce Calcined Bauxite where the Alumina content is mostly above 82%. • Brown Fused Alumina, Proppants and Road Surfacing : To make the above grades, Bauxite is thermally treated at 1000 oC – 1200 oC to produce Calcined Bauxite where the Alumina content is anywhere between 80-88% depending on the requirement. • Anti-skid protection. Calcined Bauxite is an ideal aggregate for anti-skid applications. It is used extensively for vehicle skid prevention and on surfaces requiring additional safety. The bauxite may be trowelled into fresh concrete, added to paints or applied to surfaces using resin cements and adhesives. • Anti-slip protection. This material is ideal for reducing the risk of pedestrians slipping and is used in many industrial, commercial and residential applications. These include pedestrian crosswalks, stairways, factory floors and work zones, sidewalks, ship decks, boat docks, pool decks, bathtubs, and • High friction surface treatment (HFST). HFST is a cost-effective method to reduce skidding and is mainly used to make roadways safer. It is used on horizontal curves and ramps, intersections, steep grades, bridge decks, roundabouts and pavement surfaces. Studies have indicated that the application of HFST reduces vehicle crashes by up to 100%. The material is applied to surfaces using a polymer binder. • Refractories. Refractories are insulating materials that maintain their strength and chemical properties at high temperatures. They are used to line boilers, furnaces, kilns, reactors, and GLM is one of the largest importers of refractory-grade bauxite, using only the highest quality materials for our products. Calcined bauxite is used globally for its anti-skid and high friction properties to make roadways safer. It is a strong and highly durable material, which makes it ideal to prevent slips on factory floors and other surfaces. Calcined Bauxite Benefits • Extreme hardness and wear resistance • High resistance to weathering, abrasion, and polishing • High durability • Chemically stable when exposed to intense heat and acid or alkaline agents Market Outlook India currently imports 60% of its Calcined Bauxite from China. Spurred by expansion of domestic steel production, a scarcity of acceptable quality of bauxite from China and raising import cost, drives are now under way in India to produce high grade bauxite from domestic bauxite sources. At present, India is very minor producer of non-metallurgical bauxite, despite having occurrence of high grade bauxite in west coast and central India. This is attributed to limited effort to test high grade bauxite occurrence in region outside the main bauxite producing area around Gujarat. Demand for calcined bauxite in production of ceramic proppants is expected to grow by more than 5%py out to 2021 as North America and China target greater exploitation of unconventional oil and gas reservoirs. Calcined Bauxite Production: India produces about 400,000 tons of calcined bauxite Global Calcined Bauxite market size will increase to Million US$ by 2025, from Million US$ in 2017, at a CAGR of during the forecast period. Demand for calcined bauxite-based refractories used principally in steel production continues unabated. The majority of standard refractory products incorporate a calcined or fire-treated form of bauxite for their raw material base. China is now also the leading producer of refractories. Outputs tends at about 23m. tonnes. In the present paper, various aspects of calcined bauxite are discussed. India’s present position is compared with leading high grade bauxite producers of World i.e. China and Guyana. Based on various R&D work, proposals are put forward to produce high grade bauxite in India by complex mining / sorting and beneficiation. Bauxite and Alumina in Refractories • World Refractories production ~39 million T • Calcined Bauxite 1.6 million T • BFA 1.2 million T Requires 1.4million T Calcined Bauxite • Alumina 1.9 Million Tonnes – Tabular, WFA, CAC, calcined, spinel, mullite, Ceramic Fibres • Refractory clays and Magnesia still largest Tags Calcined Bauxite, Refractory Calcined Bauxite, Bauxite, Calcined, Calcination, Calcination of Bauxite, Refractory Bauxite Products, Calcined Bauxite Manufacture, Refractory Grade Calcined Bauxite, Refractory & Abrasive Grade Calcined Bauxite, Refractory Grade Bauxite, Calcined Bauxite Production, Calcined Bauxite Uses, Calcined Bauxite Manufacturing Plant, Manufacturing of Calcined Bauxite, Bauxite Calcination Plant, Bauxite Calcination Plant Cost, Calcined Bauxite Project, Profitable Calcined Bauxite Project, Calcined Bauxite Plant, Calcined Bauxite Processing, Production Cost of Calcined Bauxite, Bauxite Calcination Plant Grinding By Ball Mill, Grinding Bauxite Calcinations, Calcined Bauxite Grinding Balls, Bauxite Refractory Process Calcination, Project Report on Calcined Bauxite Manufacturing Industry, Detailed Project Report on Bauxite Calcination Plant Grinding By Ball Mill, Project Report on Bauxite Calcination Plant, Pre-Investment Feasibility Study on Calcined Bauxite Manufacturing, Techno-Economic feasibility study on Bauxite Calcination Plant Grinding By Ball Mill, Feasibility report on Calcined Bauxite Manufacturing, Free Project Profile on Calcined Bauxite Manufacturing, Project profile on Bauxite Calcination Plant, Download free project profile on Bauxite Calcination Plant, Bauxite Calcination Rotary kiln plant, Rotary Kiln Calcination Plant, Bauxite Rotary Kiln Calcined, Rotary Kiln Calcined Bauxite for Refractory Industry
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Abrasive Cloth Rolls (Abrasive Emery Cloth)

Emery cloth is a type of coated abrasive that has emery glued to a cloth backing. It is used for hand metalworking. It may be sold in sheets or in narrow rolls, typically 25 or 50 mm wide, often described as "emery tape". The cloth backing makes emery cloth stronger in tension than sandpaper, but still allows a sheet to be conveniently torn to size. Abrasive cloth is generally used in shoe industry, painting workshops, furniture and leather industry, metal, wood, glass and automotive industries. Abrasive cloth (Emery cloth) is originally restricted to finishing applications such as polishing or preparing surfaces for painting or plating. Abrasive cloth /emery cloth as a polishing, cleaning, shaping, smoothing and finishing material is mainly used in the metal, wood, glass and the like. The demand for the product is currently met through import. The major suppliers of abrasive/emery cloth to the Ethiopian market are China, Germany, United Arab Emirates, and Britain among others. Demand for abrasive cloth/emery cloth will increase with the development of the manufacturing sector mainly the wood and metal sub sectors.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Silicone Sealant

Silicone sealant is a liquid form of adhesive. Typically, it looks, feels, and acts like a gel. It has a different chemical make-up from other organic polymer-based adhesives. Unlike other adhesives, silicone keeps its elasticity and stability in both high and low temperatures. Furthermore, silicone sealant is resistant to other chemicals, moisture, and weathering. This makes it less likely to fail when building and repairing objects. Properties such as excellent thermal & weather stability, oxidation & ozone resistance, physiological inertness, high gas permeability and extreme low temperature flexibility favor silicone sealants to cater end-use industries such as construction, automotive and packaging. The increasing number of environmental concerns linked to synthetic sealants and adhesives has pushed the manufacturers to focus more on the bio-based alternatives and the development of these products. Polyurethane and silicone sealants have so far accounted for the top spots in terms of volume consumed. The silicone sealants are consumed for various applications ranging from common bath tub sealing to high end automotive component sealing. Use of silicone sealants in automotive to reduce the vehicle weight by using sealants rather than welding of the various components is anticipated to fuel the market growth. In developing regions the rapid urbanization has resulted in extension and upsurge in construction industries, which ultimately drives the global silicone sealants market. The global silicone sealants market is expected to reach USD 3.50 billion by 2024, according to a new report by Grand View Research, Inc. The product is increasingly substituting various organic sealants and adhesives in construction, insulating glass, automotive, and industrial applications owing to their chemical characteristics including resistance to chemicals and corrosion and physical properties such as water repelling and elongation.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Ramming Mass and Fire Bricks from Magnesite

Ramming Mass is used in the lining of induction furnaces. Quality of Acidic Ramming mass is directly related to the heating performance of the furnaces. Better quality of lining results in the smooth working of furnaces, optimum output and better metallurgical control. It is manufactured under strict supervision of qualified & experienced work force. Ramming Mass that has excellent all round fastness heat properties. Basic Ramming Mass is a magnesia based refractory lining material for induction furnaces. Basic Ramming Mass or Magnesia Ramming Mass is widely used in industries which work with high manganese steel and high chromium steel to make quality products. Basic Ramming Mass has much longer life span compared to acidic ramming mass or neutral ramming mass. The wide range of basic ramming masses are produced using a blend of indigenous Dead Burnt Magnesia and imported fused/sea water magnesia. Basic Ramming Masses find acceptance in coreless induction furnaces, EAF hearth, cold and hot steel launders. Fire brick, firebrick, or refractory brick is a block of refractory ceramic material used in lining furnaces, kilns, fireboxes, and fireplaces. A refractory brick is built primarily to withstand high temperature, but will also usually have a low thermal conductivity for greater energy efficiency. Firebricks are blocks of refractory ceramic materials used to line fireplaces, fire boxes and furnaces. They are different from regular masonry bricks because of their ability to withstand temperatures up to 1,800 degrees Fahrenheit. Usually dense firebricks are used in applications with extreme mechanical, chemical, or thermal stresses, such as the inside of a kiln or a furnace, which is subject to abrasion from wood, fluxing from ash or slag, and high temperatures. A fire brick, also called refractory brick, is a molded block of refractory ceramic material that has been baked and treated to withstand high temperature. Fire brick usually contains aluminum oxide and silicon dioxide. It is used in lining furnaces, kilns, fireboxes, and fireplaces. The global refractory bricks market is bifurcated on the basis of type, material, application and geography. On the basis of type, the market is classified as unshaped and shaped. The global market is bifurcated based on material as alumino-silicates, silicon carbides and ceramic bricks. The global refractory bricks market is also segmented based on application as furnaces, metallurgy, kilns, incinerators and others.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Abrasive Grinding Wheel

The wheels are generally made from a composite material consisting of coarse-particle aggregate pressed and bonded together by a cementing matrix (called the bond in grinding wheel terminology) to form a solid, circular shape. Various profiles and cross sections are available depending on the intended usage for the wheel. They may also be made from a solid steel or aluminium disc with particles bonded to the surface. Today most grinding wheels are artificial composites made with artificial aggregates, but the history of grinding wheels began with natural composite stones, such as those used for millstones. Abrasive Grinding wheels are made of natural or synthetic abrasive minerals bonded together in a matrix to form a wheel. While such tools may be familiar to those with home workshops, the general public may not be aware of them because most have been developed and used by the manufacturing industry. In this sector, grinding wheels have been important for more than 150 years. As the grinding wheel applies forces to remove material from the work piece, the work piece applies resistance forces to the grinding wheel. Overtime, these forces lead to fracturing of abrasive grain from the bond in the case of vitrified and metal bond wheels. In the case of organic and resin bond wheels, new abrasive grains are released under heat. The resultant is a release of dull grains and exposure to the new sharp grain beneath it. Grinding wheel, the most important abrasive product, is involved in the manufacturing of machinery, electrical, electronic components, and automotive components. It is made of an abrasive grain, and is a self-sharpening cutting tool. The majorities of grinding wheels made have a vitreous, ceramic bond, and are made of clays and feldspars. Bonded abrasives, such as those in grinding wheels, are made up of grains that are held together by a fixative material can be used to cut-off and to grind on different hand-held machines, petrol saws, straight grinder, and angle & vertical grinder. Each product is designed to give a speed of cutting requirements, specific finish, and stock removal.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Brick Field from Sandy Clay

The term brick refers to small units of building material, often made from fired clay and secured with mortar, a bonding agent comprising of cement, sand, and water. Long a popular material, brick retains heat, with-stands corrosion, and resists fire. Because each unit is small—usually four inches wide and twice as long, brick is an ideal material for structures in confined spaces, as well as for curved designs. Moreover, with minimal upkeep, brick buildings generally last a long time. A brickfield is a common location name in southeast England. Its name derives from a field where the topsoil was removed and the clay beneath was stripped, and mixed with chalk and ash to create bricks. The field now could then be used for horticulture, in Kent it was often planted with fruit trees. Brickfield a manufacturing unit to manufacture bricks from mud soil or clay. Dependence on mud bricks as construction material in Bangladesh is common since the country is covered with alluvial soil and stone materials are being scarce. That bricks had been used for construction since ancient time is borne by the fact that structures in built with bricks.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
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