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Abrasive, Asbestos, Cement, Refractory Based Projects

Abrasive

An abrasive is a material, often a mineral that is used to shape or finish a work piece through rubbing which leads to part of the work piece being worn away by friction. While finishing a material often means polishing it to gain a smooth, reflective surface, the process can also involve roughening as in satin, matte or beaded finishes. Abrasives are used in the form of grinding wheels, sandpapers, honing stones, polishes, cutoff wheels, tumbling and vibratory mass-finishing media, sandblasting, pulp stones, ball mills, and still other tools and products. Only through the use of abrasives is industry able to produce the highly precise components and ultra-smooth surfaces required in the manufacture of automobiles, airplanes and space vehicles, mechanical and electrical appliances, and machine tools.

The Global Abrasives Industry 2015 Detailed Project Report is a professional and in-depth study on the current state of the Abrasives spread across 151 pages, profiling 24 companies and supported with 235 tables and figures.

Asbestos

Asbestos Cement Sheet (ACS) is a building material in which asbestos fibres are used to reinforce thin rigid cement sheets. It is a very popular building material, largely due to its durability. The roofing industry is largely a commoditized business. While ACS started out as an industrial product, the increase in production and increase in the number of access points has made it into a retail product. The asbestos cement industry is concerned with the production of various kinds of roofing, wall, and facing sheet materials; pressure and nonpressure pipes; electrical insulation boards; building details; structural components; and other products made from a base of asbestos and cement.  In India, the world's biggest asbestos importer, it's a $2 billion industry with double-digit annual growth, at least 100 manufacturing plants and some 300,000 jobs. 

Cement

India is the second largest producer of cement in the world. No wonder, India's cement industry is a vital part of its economy, providing employment to more than a million people, directly or indirectly. India has a lot of potential for development in the infrastructure and construction sector and the cement sector is expected to largely benefit from it.

Cement demand in India is expected to increase due to government’s push for large infrastructure projects, leading to 45 million tonnes of cement needed in the next three to four years. India's cement demand is expected to reach 550-600 Million Tonnes Per Annum (MTPA) by 2025. The housing sector is the biggest demand driver of cement, accounting for about 67 per cent of the total consumption in India. The other major consumers of cement include infrastructure at 13 per cent, commercial construction at 11 per cent and industrial construction at nine per cent.

Refractory Products

Refractory materials are used to provide refractory lining in furnaces, kilns, incinerators, and reactors. These materials have a high melting point (greater than 1,520 degree Celsius). Refractory materials are subjected to various conditions such as high temperature, abrasions and chemical corrosions, slag attacks, and chemical reactions when they are used in refractory linings. Hence, these materials must be able to endure these conditions with less wear and tear and high reliability. The Steel industry is one of the major end-users of these materials.


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• This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, market potential of the product and reasons for investing in the product

• This report provides vital information on the product like its characteristics and segmentation

• This report helps you market and place the product correctly by identifying the target customer group of the product 

• This report helps you understand the viability of the project by disclosing details like machinery required, project costs and snapshot of other project financials

• The report provides a glimpse of government regulations applicable on the industry

• The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decisions.

 

Our Approach:

• Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years.

• The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players

• We use reliable sources of information and databases. And information from such sources is processed by us and included in the report

We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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Ramming Mass and Fire Bricks from Magnesite

Ramming Mass is used in the lining of induction furnaces. Quality of Acidic Ramming mass is directly related to the heating performance of the furnaces. Better quality of lining results in the smooth working of furnaces, optimum output and better metallurgical control. It is manufactured under strict supervision of qualified & experienced work force. Ramming Mass that has excellent all round fastness heat properties. Basic Ramming Mass is a magnesia based refractory lining material for induction furnaces. Basic Ramming Mass or Magnesia Ramming Mass is widely used in industries which work with high manganese steel and high chromium steel to make quality products. Basic Ramming Mass has much longer life span compared to acidic ramming mass or neutral ramming mass. The wide range of basic ramming masses are produced using a blend of indigenous Dead Burnt Magnesia and imported fused/sea water magnesia. Basic Ramming Masses find acceptance in coreless induction furnaces, EAF hearth, cold and hot steel launders. Fire brick, firebrick, or refractory brick is a block of refractory ceramic material used in lining furnaces, kilns, fireboxes, and fireplaces. A refractory brick is built primarily to withstand high temperature, but will also usually have a low thermal conductivity for greater energy efficiency. Firebricks are blocks of refractory ceramic materials used to line fireplaces, fire boxes and furnaces. They are different from regular masonry bricks because of their ability to withstand temperatures up to 1,800 degrees Fahrenheit. Usually dense firebricks are used in applications with extreme mechanical, chemical, or thermal stresses, such as the inside of a kiln or a furnace, which is subject to abrasion from wood, fluxing from ash or slag, and high temperatures. A fire brick, also called refractory brick, is a molded block of refractory ceramic material that has been baked and treated to withstand high temperature. Fire brick usually contains aluminum oxide and silicon dioxide. It is used in lining furnaces, kilns, fireboxes, and fireplaces. The global refractory bricks market is bifurcated on the basis of type, material, application and geography. On the basis of type, the market is classified as unshaped and shaped. The global market is bifurcated based on material as alumino-silicates, silicon carbides and ceramic bricks. The global refractory bricks market is also segmented based on application as furnaces, metallurgy, kilns, incinerators and others.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Abrasive Grinding Wheel

The wheels are generally made from a composite material consisting of coarse-particle aggregate pressed and bonded together by a cementing matrix (called the bond in grinding wheel terminology) to form a solid, circular shape. Various profiles and cross sections are available depending on the intended usage for the wheel. They may also be made from a solid steel or aluminium disc with particles bonded to the surface. Today most grinding wheels are artificial composites made with artificial aggregates, but the history of grinding wheels began with natural composite stones, such as those used for millstones. Abrasive Grinding wheels are made of natural or synthetic abrasive minerals bonded together in a matrix to form a wheel. While such tools may be familiar to those with home workshops, the general public may not be aware of them because most have been developed and used by the manufacturing industry. In this sector, grinding wheels have been important for more than 150 years. As the grinding wheel applies forces to remove material from the work piece, the work piece applies resistance forces to the grinding wheel. Overtime, these forces lead to fracturing of abrasive grain from the bond in the case of vitrified and metal bond wheels. In the case of organic and resin bond wheels, new abrasive grains are released under heat. The resultant is a release of dull grains and exposure to the new sharp grain beneath it. Grinding wheel, the most important abrasive product, is involved in the manufacturing of machinery, electrical, electronic components, and automotive components. It is made of an abrasive grain, and is a self-sharpening cutting tool. The majorities of grinding wheels made have a vitreous, ceramic bond, and are made of clays and feldspars. Bonded abrasives, such as those in grinding wheels, are made up of grains that are held together by a fixative material can be used to cut-off and to grind on different hand-held machines, petrol saws, straight grinder, and angle & vertical grinder. Each product is designed to give a speed of cutting requirements, specific finish, and stock removal.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Brick Field from Sandy Clay

The term brick refers to small units of building material, often made from fired clay and secured with mortar, a bonding agent comprising of cement, sand, and water. Long a popular material, brick retains heat, with-stands corrosion, and resists fire. Because each unit is small—usually four inches wide and twice as long, brick is an ideal material for structures in confined spaces, as well as for curved designs. Moreover, with minimal upkeep, brick buildings generally last a long time. A brickfield is a common location name in southeast England. Its name derives from a field where the topsoil was removed and the clay beneath was stripped, and mixed with chalk and ash to create bricks. The field now could then be used for horticulture, in Kent it was often planted with fruit trees. Brickfield a manufacturing unit to manufacture bricks from mud soil or clay. Dependence on mud bricks as construction material in Bangladesh is common since the country is covered with alluvial soil and stone materials are being scarce. That bricks had been used for construction since ancient time is borne by the fact that structures in built with bricks.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Electric PCC Poles

Pre-Stressed Cement Concrete Poles (PCC Poles) are highly durable and strong. PCC Poles are fabricated from excellent quality concrete material. These poles are used extensively in electrical industry, for establishing electrical connections and fittings. PCC poles are available in different dimensions and weight depending on the requirement. The poles are eco-friendly and require very low maintenance. The PCC poles have consistent material properties throughout their length. PCC poles are not susceptible to rot and decay. The PCC pole has the same strength throughout its service life. PCC poles are not susceptible to insect and animal attack. The PCC pole market is expected to reach an estimated $52.1 billion by 2024 with a CAGR of 4.1% from 2019 to 2024. The major growth drivers for this market are increasing power generation capacity, growing transmission and distribution infrastructure, and replacement of aging networks. Emerging trends which have a direct impact on the dynamics of the market include wider use of transmission poles and increased usage of composite poles in transmission and distribution. As a whole there is a good scope for new entrepreneur to invest in this business. Few Indian major players are as under: • Arvind Kumar Nand Kumar Ltd. • Ashoka Pre-Con Pvt. Ltd. • Concrete Udyog Ltd. • Genus Power Infrastructures Ltd. • Sainik Finance & Inds. Ltd. • Shivshakti Cement Pipe Inds. Pvt. Ltd. • Sri Gopikrishna Infrastructure Pvt. Ltd. • West Bengal Concrete Inds. Pvt. Ltd.
Plant capacity: Electric Pre-stressed Concrete Cement Poles:24,000 Nos. per annum Plant & machinery: 284 Lakhs
Working capital: -T.C.I: Cost of Project: 487 Lakhs
Return: 1.00%Break even: 64.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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