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Abrasive, Asbestos, Cement, Refractory Based Projects

The sector encompassing products like abrasives, alternatives to asbestos, cement, and refractories is pivotal to the industrial and construction landscapes, serving as a foundational element across a myriad of manufacturing and building activities. This segment is key in driving the growth of infrastructure, automotive, aerospace, among other sectors, by supplying crucial materials and products for their functioning.

Sector Insights

Abrasives are utilized in grinding, polishing, and machining tasks across various sectors. They play a significant role in shaping, finishing, and cleaning surfaces and materials, thereby enhancing the quality and efficiency of manufacturing endeavors.

Asbestos, once favored for its fire-resistant qualities in construction materials, friction products, and insulation, has seen a decrease in usage due to health concerns, leading to the emergence of safer alternatives.

Cement acts as the fundamental component of construction, with its demand closely linked to the growth of infrastructure, residential and commercial building projects, and renovations. The cement sector is renowned for its continuous innovation in energy efficiency and sustainable manufacturing methods.

Refractory Materialsare crucial for operations involving high temperatures in the steel, glass, cement, and ceramics industries. These materials maintain their integrity under extreme heat and are indispensable for the operation of furnaces, kilns, incinerators, and reactors.

Market Dynamics and Future Prospects

The demand for these products is intimately tied to global industrial and construction activities. Urbanization, infrastructure enhancement, and industrialization in burgeoning economies are key demand drivers. Additionally, the trend towards energy-efficient and environmentally friendly construction methods is bolstering sector growth.

Anticipated future growth is supported by:

Increased global investment in infrastructure.

Expanding manufacturing sectors needing high-quality abrasives for precision tasks.

A trend towards sustainable and green construction materials, boosting demand for innovative cement and refractory solutions.

Technological progress leading to new material and product developments.

Opportunities for New Ventures

Entry into this sector presents numerous prospects for entrepreneurs and startups, including:

Strong demand in both local and international markets.

Opportunities for innovation in sustainable and green products.

Varied applications across multiple sectors, providing market stability.

Ongoing global focus on infrastructure and industrial modernization, ensuring continuous growth possibilities.

Reasons for Sector Entry

Broad Market Appeal: The diverse range of applications and industries these products cater to ensures a wide market presence and various entry points for new entities.

Innovation Drive: The constant demand for better performing, efficient, and eco-friendly products opens up pathways for creative solutions.

Regulatory Support: Global focus on infrastructure and industrial safety may result in incentives for the production and use of safer, more sustainable materials.

Governmental Support and Incentives

Worldwide, governments offer numerous supports and incentives to bolster industries crucial for economic progress, such as:

Tax benefits and rebates for R&D, especially in green and sustainable product innovations.

Grants and financial aid for startups focusing on novel materials and sustainable practices.

Assistance in achieving certifications and international standards, enhancing global market access.

Infrastructure and logistical aid for setting up manufacturing operations in designated industrial areas.

The sector focused on abrasives, asbestos substitutes, cement, and refractories holds significant potential for growth, innovation, and profitability. With a global pivot towards sustainable development, the demand for innovative, environmentally friendly materials and products is on the rise. Entrepreneurs and startups venturing into this field can leverage the extensive applications of these products, the ongoing need for technological innovation, and supportive government policies to thrive in this vital industry. This sector represents an attractive investment and development opportunity, promising substantial returns and contributions to worldwide industrial and infrastructure progress.

 

#Abrasiveprojects #Asbestosprojects #Cementprojects #Refractoryprojects #Industrialprojects #Constructionprojects #Engineeringprojects #Infrastructureprojects #Buildingmaterials #Industrialmaterials #Safetyfirst 

 

Why Choose NPCS Detailed Project Reports?

NPCS Industrial Project Consultants offer comprehensive reports designed to empower your entrepreneurial journey. Here's how our reports equip you for success:

1. Identify Lucrative Opportunities:

Explore profitable ventures across diverse industries.

Gain insights into industry size, market potential, and investment rationale for specific products.

Make informed decisions about diversification or new business ventures.

2. Understand Products Inside-Out:

Acquire detailed information on product characteristics and segmentation.

Gain a clear understanding of the product landscape and potential applications.

3. Target Consumers Effectively:

Identify your ideal customer segment with precise market research and analysis.

Develop targeted marketing strategies for maximum impact.

4. Assess Project Viability:

Gain transparency into essential project considerations:

Required machinery and equipment

Estimated project costs

Financial projections and profitability analysis

5. Navigate Regulatory Landscape:

Stay informed about relevant government regulations applicable to your industry.

Ensure compliance and avoid potential roadblocks.

6. Make Strategic Decisions:

Access market forecasts for key parameters over a five-year horizon.

Anticipate industry trends and make informed business choices based on reliable insights.

 

Our Research Methodology:

Focus on Indian Markets: Deep dives into specific Indian industry sectors.

Comprehensive Analysis: Current market situation, historical trends, and future outlook.

Five-Year Forecasts: Accurately predict market growth and potential.

Data-Driven Insights: Secondary research supported by industry expert validation.

Reliable Sources: Utilize established information sources and databases.

Expert Processing: Information is curated and analyzed by experienced professionals.

 

Beyond Reports:

NPCS goes beyond simply providing reports. We offer additional services to support your project effectively:

Feasibility Studies: Conduct in-depth analyses to assess project viability and potential risks.

Business Plan Development: Create a comprehensive roadmap for your venture's success.

Project Implementation Support: Assist with various stages of project execution.

 

Contact NPCS Today and Unlock the Power of Insightful Project Reports and Expert Guidance!



We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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Cement Plant - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Cement industry is one of the most important basic industries on which depends the economic health of a developing country. In fact the important indicators of the industrial vitality of a country is its per capita consumption of cement. India is the eleventh largest producer of cement of the world, with an installed capacity of 26.5 million tonnes and an investment of Rs. 280 crores in 55 units spread all over the country providing employment to over 80,000 persons. A development council embracing representative of all parties concerned with the industry including consumers has been setup. The council is intended to function as a watching over seeing all aspects of the industry fixing production targets, monitoring progress, optimizing the use of raw materials and attending to such matters as standardization, export promotion, developing the use of industrial wastes in cement manufacturer and production of special cements. Realized in this sense, analysis of cement demand should, ideally, proceed on the basis of measuring the demand for capital goods, intermediate products or, to some extent durable consumer goods. Urban development to a large extent depends on the availability of construction materials like steel and cement not only for the residential complexes, but also for the overhead facilities like roads, bridges tanks etc. besides the urban sectors, the growth of rural sector may also influence the level of major irrigation, residential and non residential farm houses etc. The demand for this product is good. There is good scope for new entrants in this field.
Plant capacity: 5000 MT/DayPlant & machinery: 105 Crores
Working capital: -T.C.I: Cost of Project : 175 Crores
Return: 41.00%Break even: 79.00%
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NON GLAZED CERAMIC TILES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The world ceramic is taken to cover those articles that are made from inorganic substances first shaped and then hardened by fir. The characteristics are the wall tiles with colourless or pastel shade glaze with on-glaze decoration. Decorative tiles, frequently in a number of shapes and with relief designs and in a range of sizes. The main uses are the decorative treatment of walls, both those normally tiled for utilitarian reasons and others, window sills, fire place surrounds. The other uses are in the external facing of building, halls and lobbies of public buildings, schools, offices, underground stations. The Indian ceramic tiles industry is on the threshold of an exciting world of colours and variety. There is vast scope of these decorative tiles in restaurants, public places, hospitals bathroom etc. To looking its uses we can say that there is a good scope for new entrants.
Plant capacity: 4500 Nos. / DayPlant & machinery: Rs. 15 Lakhs
Working capital: -T.C.I: 75 Lakhs
Return: 43.00%Break even: 43.00%
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Abrasive & Flint Paper - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Abrasive is a mixture of granular corundum or dark colour, having impurities of magnetite and hematite. It is a very strong and hard material, therefore, used as an abrasive for varying purposes. The paper or cloth coated with emery is known as emery paper or cloth. Emery is a natural mineral, corundum having certain impurities. The emery cloth generally used in shoe industry. It is used in painting workshops, furniture and leather industry. The abrasive used in the cloth is normally available in the colours of bluish black, dull black or deep grey depending upon the source of mineral. The emery cloth is inspected at various stages to ensure quality control of the product. Good quality products after drying are separated and defected pieces are discarded. After separation of good quality product final touch is given and the cloth is now packed and marketed. There is a good scope for new entrants.
Plant capacity: 840 Kg./DayPlant & machinery: 11 Lakhs
Working capital: -T.C.I: 67 Lakhs
Return: 44.00%Break even: 40.00%
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CEMENT PLANT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

In the most general sense of the word, cement is a binder, a substance which sets and hardens independently, and can bind other materials together. The name "cement" goes back to the Romans who used the term "opus caementitium" to describe masonry which resembled concrete and was made from crushed rock with burnt lime as binder. The volcanic ash and pulverized brick additives which were added to the burnt lime to obtain a hydraulic binder were later referred to as cementum, cimentum, cäment and cement. Cements used in construction are characterized as hydraulic or non-hydraulic. The most important use of cement is the production of mortar and concrete - the bonding of natural or artificial aggregates to form a strong building material which is durable in the face of normal environmental effects. The cement industry is experiencing a boom on account of the overall growth of the Indian economy. The demand for cement, being a derived demand, depends primarily on the industrial activity, real estate business, construction activity, and investment in the infrastructure sector. India is experiencing growth on all these fronts and hence the cement market is flourishing like never before. Indian cement industry is globally competitive because the industry has witnessed healthy trends such as cost control and continuous technology upgradation. Global rating agency, Fitch Ratings, has commented that cement demand in India is expected to grow at 10% annually in the medium term buoyed by housing, infrastructure and corporate capital expenditures. The Indian cement industry is the second largest producer of quality cement, which meets global standards. The cement industry comprises 130 large cement plants with an installed capacity of 156. 26 million tonnes and more than 300 mini cement plants with an estimated capacity of 11.10 million tonnes making a total installed capacity of 167.36 million tonnes. Keeping in view the trend of growth of the industry, a production target of 142 million tonnes was fixed for the year 2005-2006. Cement production during April to December 2005 was 106.83 million tonnes, registering a growth of 9.31 percent. During November 2006, cement production was 12.43 Million tonnes, registering a growth of 11.98% as compared to 11.10 million tonnes in November 2005. Indian cement industry meets entire domestic demand and is able to export cement and clinker. The export of cement and clinker during April- December 2005 was 4.24 Million Tonnes and 2.53 million tonnes respectively. During November 2006, cement export showed a decline of 36.92% (from 0.65 million tonnes in November 2005 to 0.41 million tonnes in November 2006), whereas clinker export grew by 40.74% (from 0.27 million tonnes in Nov 2005 to 0.38 million tonnes in November 2006). continuous technological upgradation and assimilation of latest technology has been going on in the cement industry. Indian cement industry is modern and uses the latest technology. India is also producing different varieties of cement like Ordinary Portland cement (OPC), Portland Pozzolana cement (PPC), Portland Blast furnace Slag Cement (PBFS), Oil Well Cement, Sulphate Resisting Portland Cement, White Cement, etc. Future growth will be driven by expected GDP growth of more than 8 percent, growth of the housing sector and the development of roads, ports, airports and other infrastructure. The major players in the cement sector are ACC, Gujarat Ambuja Cement Limited, Grasim Industries and Ultratech, India Cements Limited, Jaiprakash Associates and JK Cements. Foreign players such as Holcim Italcementi, Heidelber and Lafarge have also entered the cement market.
Plant capacity: 4000 Bag / DayPlant & machinery: 3 Crore
Working capital: -T.C.I: 10 Crore
Return: 59.00%Break even: 36.00%
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BRICKS FROM FUME DUST - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Bricks are the most common building materials. It is a mixture of clay and sand and small quantities of limes Bricks and classified accordingly to their quality, dimensions, efflorescence and their strength. Bricks are made by treating suitable mixture of clay and fume dust, moulding it to shape and size, drying it and then backing, burning and firing it at high temperatures in order to fuse the constituents to a hard, homogeneous mass. There is bright scope for new entrants.
Plant capacity: 20000 Nos. /DayPlant & machinery: 13 Lakhs
Working capital: -T.C.I: 110 Lakhs
Return: 43.40%Break even: 42.26%
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PORTLAND CEMENT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Cement is used to designate many different kinds of substances that are used as binders. After the 19th century, there were certain process improvements in the calcinations of certain lime stones for the manufacture of natural cement. The raw materials used are argillaceous, siliceous and ferriferous mix components. Industrial by-products are becoming more widely used raw materials for cement eg. Slag containing free lime as well as small amounts of silica and alumina. Fly ash from utility boilers can be used as a suitable feed component, as it is already dispersed. Even vegetable wastes, like rice hull ash, provide a source of silica. Almost half of all industrial by-products are potential raw materials for Portland Cement Manufacture.
Plant capacity: 60,00,000 MT/Annum Portland CementPlant & machinery: Rs. 121 Crores
Working capital: -T.C.I: Cost of Project : Rs. 261 Crores
Return: 37.00%Break even: 70.00%
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Concrete Block & Ready Mix Concrete

Ready mix concrete is a modern trend of introduction in the Asian countries. It is new concept of use concrete in the construction area. Ready mix has advantages in the area where intermediate requirement of concrete mixture like in the preparation of bridge overhead roads or the road construction. The concrete hollow blocks are used for building construction in developed countries. The second major advantage derived by the use of concrete hollow block is that the varieties in the blocks are filled with air column even after completion of the building work. Modern cement is setting upon ready mix concrete plant. The plant capacity 150 cubic/meter/day (45000 cubic meter/annum). Larsen & Turbo open RMC plant in Mumbai. It can be concluded that few new entrepreneurs may enter in this venture will be successful.
Plant capacity: 8000 No. Concrete Block / Day, 165 Cubic Meter Ready Mix Concrete / DayPlant & machinery: 5 Crores
Working capital: -T.C.I: 12 Crores
Return: 43.00%Break even: 39.00%
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GOOD OPPORTUNITIES IN CEMENT PLANT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Plant Layout

The term cement is used to designate many different kinds of substances that are used as binders. The term cements as used henceforth will be confined to inorganic hydraulic cements, principally Portland cement. The demand for the cement was stimulated by the growth of canal systems in the United States during 19th century. This led to process improvements in the calcinations of certain limestones for the manufacture of natural cements and to its gradual displacement by Portland cement. The latter was named by aspdin in a 1924 patent because of its resemblance to a natural limestone quarried on the island of Portland in England. Research conducted in many parts of the world since that time has provided a clear picture of the composition, properties and fields of stability of the principal systems found in Portland cement. These results led to the widely used Bogue calculation of composition based on oxide analysis. Recent research is reported in the International Symposia on the Chemistry of Cements, and the annual reviews, beginning in 1974, of the American Ceramic Society in Cements Research Progress. India is the second-largest producer of cement in the world after China. The cement industry is regional in nature due to the concentration of limestone reserves located in a few states. This has resulted in a surplus situation in some regions and a deficit in others. Demand for cement has grown at a CAGR of 9.1% in the last two years with supply growing at a CAGR of 8.2% in the same period. With a large amount of infrastructure activities being planned in commercial, real estate and housing sector along with huge development works in roads, railways, ports and hydel projects, we expect the cement demand growth momentum to stay intact. We expect this to have a positive impact on cement prices in different regions till new capacities come up by mid-FY09. Demand for cement is correlated to the GDP growth of the country, infrastructure and industrial capex as well as exports. Strong GDP growth expected in the coming years and huge planned investments should result in healthy growth in the cement demand. The Indian economy continues to be on a much stronger growth path driven by increased amount of infrastructure spending and capex. The economy is expected to grow by 8% for the next two to three years, which will drive an increased demand growth for the cement industry. The cement demand is expected to grow at a CAGR of 10% at least for the next three years. The cement industry witnessed serious M&A activity in the past few years, as a result of which the top four players now account for almost 52-55% of the installed cement capacity of India. The M & A activity have also had global participants. The growing presence of international players bring with them better technology and operational efficiencies which could significantly alter pricing patterns. The demand- supply deficit is expected to remain for short term due to strong industrial growth thus keeping the prices firm. Being a bulk commodity, it is unviable to transport cement beyond a certain distance and due to the requirements of proximity to raw materials, proximity to markets, export potential and high freight rates involved it becomes necessary to evaluate the sector on a regional basis. The industry is divided into five regions - north, south, east, west and central. Northern region is facing an acute supply crunch for the last four years due to region's demand-supply deficit and increased net exports to other regions. Cement demand in the region grew at a CAGR of 10% for the last five years and is expected to grow at the same pace for the next five years, backed by aggressive infrastructure development activities, significant hydel capacity addition in the region, surging housing demand, SEZs construction, etc. Cement demand in the Western region has grown at a CAGR of 5.8% for last five years, backed by consistent infrastructure spending, concentrated investment from region-specific industries like oil refineries in Vadodara and Jamnagar region of Gujarat and steady growth in housing activities. The demand will continue to grow at the same pace for next 3-5 years fuelled by enhanced infrastructure spending like construction of the Metro Railway in Mumbai, express highways joining Gujarat and Mumbai, etc., resurgence in industrial investments, strong growth in retail sector. The demand in the southern region has grown at CAGR of 10.2% for the last five years as compared to capacity addition growth of 6.5% for the same period, reflecting the low capacity addition in the region since FY02. The region's demand is expected to grow in the range of 8-9% for the next five years on account of strong capital expenditure in the IT and electronic hardware sector, enhanced spending on infrastructure development, special thrust on irrigation activities, etc. Demand in the Central region grew at CAGR of 5% as compared to All-India demand growth of 8.5% Capacity utilization in the region will continue to remain above 99% for next two years and the region carries the lowest risk among all the regions as the trend would continue even in FY09E. The region is witnessing frenzied investments to the tune of $140bn to be implemented in next 5-10 years. The Eastern region lacks infrastructure to aid this quantum of investment, hence it will fuel the emergence of aggressive infrastructure development. Prices are expected to remain strong on the back of diminishing surplus and tight consolidation present in the region, with 73% of the market being controlled by top five players (three on group-wise criteria, ACC+Gujarat Ambuja, Ultratech+ Grasim and Lafarge). Volatility in cement prices in the Eastern region has been least among all the regions.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Graphite Mining and Processing - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Graphite is a form of elemental carbon. It is one of the three allotropic forms which the element carbon exists in nature the other two being coal and diamond. It crystallizes in hexagonal system in plenty form but it is rare the perfect crystal graphite have been found. The three principal types of natural graphite – lump, crystalline flake, and amorphous – are distinguished by physical characteristics that are the result of major differences in geologic origin and occurrence. Graphite properties determine the variety of the areas of application in industry, transport, energetic, defence, medicine, sports. The mine would operate at an annual run of 120,000 tonnes at commencement the mining operation is considered in day shift only, where as the process plant will operate in the 3 shift per day. The performance of graphite industry is linked to the steel sector as graphite electrodes are required in the EAF route of steel production. India is another leading producer; accounting for 15% of world production over the last decade with growing global steel production and consumption levels, the demand for graphite electrode is expected to remain in firm. So there is wide scope for new entrepreneurs to venture into this project.
Plant capacity: 24 MT/DayPlant & machinery: 1482 Lakhs
Working capital: -T.C.I: Cost of Project : 2669 Lakhs
Return: 44.00%Break even: 48.00%
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Cement Roofing Tiles - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Roofs are basic element of shelter to protect the people themselves from cold, wind rain and sun. Tiles are thin slabs of baked clay used for construction of roofs, walls or floors. They may be plain or ornamented, and glazed or unglazed. Tiles are also made from marble, cement or plastic materials. The type and designs of tiles are many and they can be conveniently classified into two groups, namely, non roofing and roofing tiles. Roofing tiles made from plastic, clay are usually unglazed. They are of many designs of which the more popular are country, Mangalore, Raniganj, Allahabad, Ridge, ventilation, Sky-light, hourdis and valley. The manufacture of cement tiles are exclusively carried out by small medium scale sectors. The tile industry reoriented itself to changing pattern of internal demand by establishing several units, both in large and small scale sectors for manufacturing of roofing and non-roofing tiles in near future to patch up the gap between demand and supply so this industry is to main fold. The announcement made by govt. to build rural houses, for poor people, will definitely become the counterpart of it and which and should not be allowed to go waste by negligence, here important is that to bring about a change of heart and attitude of the people, inform them of the advisability of casing cement roofing tiles for their houses. Cement roofing tiles meet the styling, long lasting service combined with a flexibility that make this versatile roofing adaptable for residential houses, tiles will definitely push up the demand of cement roofing tiles, so there is wide scope of new entrepreneurs to venture into this project.
Plant capacity: 5000 Nos. /DayPlant & machinery: 39 Lakhs
Working capital: -T.C.I: 163 Lakhs
Return: 43.00%Break even: 43.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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