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Steel and Steel Products, Iron and Steel, Ferrous Metals Products, Alloy Steel , Cold Rolling, Foundry , Hot rolling , Pelletizing , Rolling , Rolling Mill , Stainless Steel , Steel Mill , Tinplate, Carbon Steel, Forge Products, Mild Steels Projects

The steel industry in India has been moving from strength to strength. India has emerged as the fourth largest producer of steel in the world and the second largest producer of crude steel. Steel production reached 28.52 million tonne (MT). India’s steel industry has some advantages i.e. sufficient availability of raw materials, particularly quality iron-ore, a rich skill base and an expanding market.

Long products constitute almost half of the annual steel production, which stands at 53 million tonnes presently. Industry estimates show that the construction sector alone consumes close to 45 per cent of the total long products output. Stainless steel accounts for only 3 per cent of the country’s total steel production and about 70 per cent finds application in kitchenware and the rest in industries. The demand for flat steel products will be strong, with rising production of automobiles as automobile sales have risen an annual 15%. Steel along with iron has a weight of 3.64 per cent in the wholesale price index. The present index of basic metal and alloy recorded an 8.55% growth rate. Production of bars and rods recorded 19.67% growth rate and steel wires recorded 11.11% growth rate.India’s steel production is likely to surpass the domestic requirement by 2011-2012, easing pressure on price of the alloy. Other allied steel products are HR coils, CR coils, and HDG coil.etc. End users sector like auto, consumer durables, construction and electricity have all shown steady growth in recent years and Indian steel import figure further provides evidence of strong domestic demand.

Major players in the steel sectors are Steel Authority of India (SAIL), RINL, TataSteel, JSW Steel, Essar Steel and Bhushan Steel, Jindal Saw, JSL, Usha Martin, Uttam Galva, PSL, Ajmera Realty, etc.

India’s steel industry is the happening place in 2010 with global gins in the field showing keen interest in setting shop in India. India is poised to take a big leap in steel capacity creation. By 2015-16, it may become world’s second largest steel producer. The National Steel Policy has a target for taking steel production up to 110 MT by 2019–20. Nonetheless, with the current rate of ongoing greenfield and brownfield projects, the Ministry of Steel has projected India's steel capacity is expected to touch 124.06 MT by 2011–12. In fact, based on the status of memoranda of understanding (MoUs) signed by the private producers with the various state governments, India's steel capacity is likely to be 293 MT by 2020.

 

 

 

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Induction Furnace Plant - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Plant capacity: 120 MT/dayPlant & machinery: Rs. 382 LAKHS
Working capital: -T.C.I: Rs. 1918 LAKHS
Return: 48.00%Break even: 43.00%
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Pig Iron Plant - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economic

Pig Iron is a raw material for all the iron and steel based industries and hence, required to be responsive to the requirements of pig iron users. Pig iron as hot metal goes to the integrated steels making plant for refining and conversion into steel of various types to cater to the down stream industries like Hot Rolling Mills, Forging Plant, Extrusion Plant etc. Iron ores, coal/coke, limestone and dolomite are the main raw materials used in steel industries. Manganese, Chromites, Quartize, Kyanite and Bauxite etc. are used in minor quantities in steel plants. Pig iron is the main product of a blast furnace. The production of iron and steel comprises approximate 95% of all to usage of metal produced in the world. On the average iron and steels are the least expensive of the world metals. There is very good scope for new entrepreneurs. There is bright scope of pig iron.
Plant capacity: 100 MT/DayPlant & machinery: Rs. 520 LAKHS
Working capital: -T.C.I: Rs. 1524 LAKHS
Return: 59.00%Break even: 37.00%
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Seamless M. S. Tubes & Pipes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Seamless M. S. pipes and tubes products may be made better or electric welding formed skelp, piercing, extrusion. Piercing and extrusion methods are used for seamless tubing which is used in high-temperature and pressure applications as well as for transporting gas and chemical liquids. Seamless steel pipe up to 400 mm in diameter has been manufactured. Extruded tubes are also used for gun barrels, since the process can be adapted to internal configurations such as rifling and grooves. But welded pipe is the most common and is used for structural purposes, posts and for conveying gas, water and wastes etc. The electric welded pipe is used primarily for pipelines carrying petroleum produces for water. There will be bright future for new entrepreneurs or the expansion of the existing
Plant capacity: 800 Kg/DayPlant & machinery: 8 Lacs
Working capital: 24 LacsT.C.I: 56 Lacs
Return: 21.00%Break even: 50.00%
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Steel Structural - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

The importance of iron and steel among other materials is well known for industrialization and national economy. Basically all industries depend on iron & steel for their structural, machinery & raw material requirements. Metal fabrication is the group of entire process employed to shape the metals into the desired from by melting & costing down to hot & cold working, joining by welding, brazing, soldering or riveting, bolt fastening & similar other processes. Defence, SEBS (power), public works & irrigation, railways coal sector, petroleum oil, heavy industries, all large, medium/SSI Industries consume iron & steel in a great quantity for their capital equipments, industrial/commercial/residential building structures and raw material requirements. The raw materials for fabrication units are well known steel section, girders, plates, wires & hard ware etc. These raw materials are available through indigenous source with indication production.
Plant capacity: 1.67 MT/dayPlant & machinery: Rs. 47 Lakhs
Working capital: -T.C.I: Rs. 142 Lakhs
Return: 24.00%Break even: 60.00%
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SPONGE IRON - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Steel is produced through two process routes; the ore based Blast Furnace-LD Converter route or scrap or DRI based electric arc furnace route. The ore based process is adopted by large integrated iron and steel plants lassified as primary sector. Electric furnace route so far mainly using scrap as ferrous input material comes under secondary sector. The secondary steel sector, which produces steel through electric arc furnace and induction furnace, contributes 35 - 40% of total steel production of India. The input material for melting to electric furnaces, is mainly recycled scrap. Due to non-availability of scrap in the country, India is importing scrap. The sponge iron is a substitute for scrap in the electric arc furnace (upto 80%), which can be easily manufactured from indigenously available raw materials at very competitive price. Sponge Iron is the iron ore reduced in solid state by a direct reduction process using natural gas or non-cooking coal as reductant. The sponge iron is also known as Direct Reduced Iron (DRI), Hot briquetted Iron (HBI) or Metalized Iron. The term Hot Briquetted Iron (HBI) is generally used for gas based direct reduced iron made in briquette shape in hot condition just after it has been discharged from the shaft furnace. Direct Reduction (DR) is a metallurgical process of producing iron from iron oxide (in the form of lump ore or pellets) directly in the solid state, unlike going through the molten stage in blast furnace. The product DRI produced by this route has a honeycomb structure with minute pores, hence it is known as “Sponge Iron”.
Plant capacity: 50 MT/DayPlant & machinery: Rs 12 Corers
Working capital: -T.C.I: Rs 18 Crores
Return: 41.00%Break even: 45.00%
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Steel Rolling Mill - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The chief departments of a metallurgical plant operating on a complete are to finished product cycle are that operating on a complete are to finished product cycle are that blast furnace, steel making and rolling departments. The finished product of such a plant is rolled stock of various purposes, such as : rails, beams, channels, angles, round, square or strip steel, special purpose shapes,, plate and sheet, tubes etc. These industries can be in India with reasonably small investments (even less than one crore rupees). Straps of rerollable quality are available in abundance and at cheap prices. The metals sector is certainly among the leading polluters of the environmental media (Add the mining sector and a huge chunk of the pollution of the air, water and soil around us, can be attributed to these). India enjoys a cost advantage compared to some countries. According to the world steel dynamics, the total cost of production for steel in the USA is $510 per tones, in Germany $557, Canada $493 and in India it is 497. There is a good scope for new entrants.
Plant capacity: 200.00 MT/DayPlant & machinery: 275 Lacs
Working capital: -T.C.I: 3897 Lacs
Return: 61.00%Break even: 26.00%
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High Mast Poles - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

High mast poles are newly ventured high pillars for using high mast lighting, flood lighting, sports lighting, traffic signals, street lighting etc. It is machine made or moulded product. It is manufactured by M.S. plate with galvanized uniform coat. It has now largely growing market. Every country now introduces this pole in their multipurpose use. Some organized companies have introduced this product and many companies are available in the European countries who are manufacturing high mast poles and machineries. It has very good market growth 5-8% per annum. Partly plant and machineries are available in India and some are to be imported. As a whole this is a good project for the any entrepreneur.
Plant capacity: 9000 Nos./ANNUMPlant & machinery: 206 Lacs
Working capital: -T.C.I: 484 Lacs
Return: 44.00%Break even: 71.00%
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Ferro Chrome Alloy - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

In the manufacture of steel, chromium is added usually in the form of ferro chrome. Pure chromium metal, produced by electrolytic or aluminothermic processes, is used for alloying nonferrous engineering materials. The most common materials are nickel-based and cobalt-based alloys, most of which are used at high temperature. Chromium powder, as well as Ferro chromium Powder, has been used in considerable quantities to produce chromium coatings. The so-called pack chrome coating is applied to cast and wrought steel parts by immersing the article in a mixture of chromium powder, an inert material, e.g. kaolin, alumina, or magnesia and mixtures of various salts. Such as ammonium, iodide or chloride. The gas chromium coating has been used to produce a so-called tin-free steel and to treat sheet steel on a continuous line. The demand for ferro alloys has been increasing with that of alloy and special steels. There are six leading players and over 30 small producers. The industry has tied up with companies in Europe for technology inputs. The major users of alloy steel are : auto industry, railways, forging, tubes, springs and other engineering industries. There is a bright scope. Any entrepreneur can venture to in this project.
Plant capacity: -Plant & machinery: 2998 Lacs
Working capital: -T.C.I: 4490 Lacs
Return: 34.00%Break even: 76.00%
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Hot Dip Galvanizing Plant - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Hot dip galvanizing is a process in which an adherent, protective coating of zinc compounds is developed on the surface of iron and steel products by immersing them in a bath of molten zinc. The protective coatings usually consists of several layers. Those closest to the basic metal are composed of iron-zinc compounds; these in term are covered by an outer layer consisting almost entirely of zinc. The complex structure of layers that comprise a galvanized coating varies greatly in chemical properties, being affected by chemical activity, diffusion and subsequent cooling. Hot dip galvanized coatings are produced on a variety of steel mill products, using fully mechanized, mass production methods. This article, however, is concerned primarily with the hot dip galvanizing of fabricated articles in manual or semiautomatic batch operations. From a modest beginning, about a century ago, the engineering industry in India has come along way and today the industry produces a stupefying range of products like plant and machinery, machine tools, power generating transmission and distribution equipments, commercial vehicles and a variety of other industrial goods and consumer durables. The significance of the engineering industry in India industrial set up stems from its forward and backward linkages with virtually all sectors. There is bright scope for new investment. Any entrepreneur can enter in this field.
Plant capacity: 12 MT/DayPlant & machinery: RS. 176 Lakhs
Working capital: -T.C.I: Rs. 859 Lakhs
Return: 53.00%Break even: 48.00%
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Hot Rolled Plate Mill - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

To think of steel first of all a rod or a bar as you may call it comes to the mind of a common man in India. Steel rods are required even for making a Chulah, an earthen over based on coal firing widely used in our villages for domestic cooking. Use of galvanized steel wires made out of wire rods by the process of cold drawing, is also very common in our villages for the purpose of fencing construction of thatched roof etc. Steel products are broadly divided under two major groups (i) non flat or long products, i.e. bar/rods, angles, channels, beams etc. Is predominant in any developing country. These are largely used in civil constructions starting from domestic buildings to huge dams and bridges wherever reinforced concrete is used. After hot and cold rolled flat products which cover about 50% of the total steel consumption in India, the most natural and important product that draws the attention of a steel entrepreneur is wire rod. Hot-rolled flat products are classified into two main groups. 1) plate and 2) sheet. Plate includes steel from 4 to 160mm in thickness and from 600 to 5,000mm in width. Boiler and firebox plate are usually rolled in thickness from 8 to 60mm from carbon steel. Such plate is either only hot rolled or heat treated as well. Carbon steel plate for bridge building is applied for riveted and welded construction of bridges, industrial and civil structures and rail road cars. Alloy steel plate is also rolled for bridge building. The plate must have a smooth, clean surface, free of blister scabs, blowholes, cracks and laps. Very important product of steel industry and its requirement in India is only going to multiply with time. India is producing over 3 million tonnes of wire rods per annum and is already in the export market with good reputation. It has very good market demand now days.
Plant capacity: 500 MT/DayPlant & machinery: 39 Crores
Working capital: -T.C.I: 145 Crores
Return: 41.00%Break even: 44.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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