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Steel and Steel Products, Iron and Steel, Ferrous Metals Products, Alloy Steel , Cold Rolling, Foundry , Hot rolling , Pelletizing , Rolling , Rolling Mill , Stainless Steel , Steel Mill , Tinplate, Carbon Steel, Forge Products, Mild Steels Projects

The steel industry in India has been moving from strength to strength. India has emerged as the fourth largest producer of steel in the world and the second largest producer of crude steel. Steel production reached 28.52 million tonne (MT). India’s steel industry has some advantages i.e. sufficient availability of raw materials, particularly quality iron-ore, a rich skill base and an expanding market.

Long products constitute almost half of the annual steel production, which stands at 53 million tonnes presently. Industry estimates show that the construction sector alone consumes close to 45 per cent of the total long products output. Stainless steel accounts for only 3 per cent of the country’s total steel production and about 70 per cent finds application in kitchenware and the rest in industries. The demand for flat steel products will be strong, with rising production of automobiles as automobile sales have risen an annual 15%. Steel along with iron has a weight of 3.64 per cent in the wholesale price index. The present index of basic metal and alloy recorded an 8.55% growth rate. Production of bars and rods recorded 19.67% growth rate and steel wires recorded 11.11% growth rate.India’s steel production is likely to surpass the domestic requirement by 2011-2012, easing pressure on price of the alloy. Other allied steel products are HR coils, CR coils, and HDG coil.etc. End users sector like auto, consumer durables, construction and electricity have all shown steady growth in recent years and Indian steel import figure further provides evidence of strong domestic demand.

Major players in the steel sectors are Steel Authority of India (SAIL), RINL, TataSteel, JSW Steel, Essar Steel and Bhushan Steel, Jindal Saw, JSL, Usha Martin, Uttam Galva, PSL, Ajmera Realty, etc.

India’s steel industry is the happening place in 2010 with global gins in the field showing keen interest in setting shop in India. India is poised to take a big leap in steel capacity creation. By 2015-16, it may become world’s second largest steel producer. The National Steel Policy has a target for taking steel production up to 110 MT by 2019–20. Nonetheless, with the current rate of ongoing greenfield and brownfield projects, the Ministry of Steel has projected India's steel capacity is expected to touch 124.06 MT by 2011–12. In fact, based on the status of memoranda of understanding (MoUs) signed by the private producers with the various state governments, India's steel capacity is likely to be 293 MT by 2020.

 

 

 

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Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

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MILD STEEL INGOTS FROM IRON ORE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost & Revenue

Castings of suitable shape and size intended for subsequent hot working are termed as ingots. Ingot iron has very low carbon in steel. This is generally made in the open hearth in which all the other elements are removed to the maximum extent possible. Mild steel ingots are used for mechanical engineering viz.- manufacturing machines and their parts. This is done by further reduction of ingots to billets, blooms, bars & rods etc. by hot rolling process or by reducing to slab, plate & sheets by hot rolling technique. Mild steel ingots for various uses / applications vary in compositions specially in terms of carbon content. There is a good scope for new entrants
Plant capacity: 60,000 MT / AnnumPlant & machinery: 4012 Lakhs
Working capital: -T.C.I: 6454 Lakhs
Return: 43.00%Break even: 30.00%
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IRON ORE PELLETIZATION PLANT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Iron ore pellets are used in blast furnaces for producing sponge iron & steels. Marked by high productivity lower fuel consumption and improved furnace control pellets are now preferred all over the world for primary steel making. Pellets are in the desired range of sizes and possess the desired physical/chemical properties for feeding blast furnace & electrical furnace for melting into liquid iron. New customers of high purity iron ores mined by NMDC are greatly being exported. But it is said that enough iron ore is available, for meeting commitments made to importers & Indian uses. There is a good scope for new entrants.
Plant capacity: 6000 MT / AnnumPlant & machinery: 187 Lakhs
Working capital: -T.C.I: Cost of Project : 479 Lakhs
Return: 44.00%Break even: 46.00%
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DUCTILE IRON FITTINGS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

There are various processes by which metal can be shaped such as forging, extrusions, pressing, welding, rolling and costing. Among the various processes, costing is simplest widely used in industry. It is a technology by which any complicated shape can be given. The latest development of cast iron is spheriodal graphite cost iron or in short S.G. Iron. By virtue of its characteristics iron castings find a wide field of application in various industrial and non-industrial sector. It is used in machine tool, cement, automobile, coke oven, textile, fertilizer, steel plant etc. The growth of this industry is closely linked with the development of the industrial and living condition. Iron casting is a very old industry. Various types of iron castings are in use since many years. In view of the production of steel and economic growth of around 8-10% there is good potential for the iron casting in the country. There is a good scope for new entrants.
Plant capacity: 18000 MT / AnnumPlant & machinery: 173 Lakhs
Working capital: -T.C.I: Cost of Project : 499 Lakhs
Return: 45.00%Break even: 64.00%
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Oxygen Gas Lancing Pipes, Ceramic Coated Pipes, Oxygen Lancing Tube Used in Steel Plants, Furnace and Foundries - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process

Manufacturing of steel tubes & pipes a Mechanical Engineering is mostly produced in large scale. ERW steel tubes are chiefly used in bicycles, transformers, L. P. Boilers, furniture industries etc. Till recently, seamless tubes and pipes constituted the largest single item of import for India. But new India makes a larger part of its requirements. Steel pipes are used in a variety of ways for innumerable applications from domestic to industrial field. Irrigation has become a potential user where pipes and tubes find an enormous use. In generators and oil or diesel/lubricating oil etc., as in ice factory these pipes are used to supply water. At present, the M.S. Pipe making capacity stands at 14.6 million tonnes of M.S. Pipe per year of which 11.4 million tonnes are accounted for by the integrated steel pipe plants and 3.6 million tonnes by mini steel pipe plants. The demand and consumption of conduit pipe is increasing every day. There is a good scope for new entrants.
Plant capacity: 3600 MT / AnnumPlant & machinery: 115 Lakhs
Working capital: -T.C.I: Cost of Project : 234 Lakhs
Return: 43.00%Break even: 57.00%
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SPONGE IRON PLANT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Sponge iron is the product created when iron ore is reduced to metallic iron, usually with some kind of carbon (charcoal, etc), at temperatures below the melting point of iron. This results in a spongy mass, sometimes called a bloom, consisting of a mix of incandescent wrought iron and slag. Sponge iron is not useful in itself, but must be processed to create wrought iron. The sponge is removed from the furnace, called a bloomery, and repeatedly beaten with heavy hammers and folded over to remove the slag, oxidise any carbon or carbide and weld the iron together. This treatment usually creates wrought iron with about three percent slag and a fraction of a percent of other impurities. Further treatment may add controlled amounts of carbon, allowing various kinds of heat treatment (e.g. "steeling"). Today, sponge iron is created by reducing iron ore without melting it. This makes for an energy-efficient feedstock for specialty steel manufacturers which used to rely upon scrap metal. The sponge iron is a substitute for scrap in the electric arc furnace, which can be easily manufactured from indigenously available raw materials at very competitive price. It is the iron ore reduced in solid state by a direct reduction process using natural gas or non cooking coal as reluctant. The sponge iron is also known as Direct Reduced Iron, Hot Briquettes Iron or metalized Iron. With the domestic steel industry picking up during the past year and prices moving up in leaps and bounds, India has emerged as the world's largest producer of sponge iron (or direct reduced iron), accounting for around 16 per cent of the global output. Sponge iron is used to make steel by all Indian steel producers and is a substitute for steel melting scrap. Healthy demand growth in steel sector is also pushing sponge iron demand. Apart from declining availability of steel melting scrap, sponge iron demand has also gone up considerably and is likely to continue. About 45% of the domestic output is through EAF (Electronic Arc Furnace) route. However, going forward this is slated to increase. With steel production is likely to grow at 6%-7%, the demand for sponge iron is likely to grow at more than 10 percent till the year 2007 and then expected to stabilize at 8 percent after that.
Plant capacity: 135000 MT / AnnumPlant & machinery: 7175 Lakhs
Working capital: -T.C.I: Cost of Project : 8923 Lakhs
Return: 42.00%Break even: 25.00%
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Transmission Tower & Tele Communication Tower with Galvanizing Plant - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

The purpose of a transmission line tower is to support conductors carrying electrical power and one or two ground wires at suitable distances above the ground level and from each other. A transmission line tower is a space-frame and high order indeterminate structure. Its cost is influenced by its weight. Reliability of a transmission structure depends not only upon its design, but also on the development of structural arrangement, detailing of connections, uniformity of quality of structural sections, accurate fabrication, erection in the field and ultimately maintenance. Transmission lines are subjected to various loads during their lifetime. These loads are classified into climatic loads, failure containment loads and construction and maintenance loads. Proper fabrication while maintaining permissible tolerance, galvanizing and testing of towers are very essential. An economical foundation design and proper erection techniques are also very vital for the safety of the tower. The demand is growing for mobile telephony towers. There is an increasing demand for telecom towers in rural/semi-urban areas as the penetration is still very low. The demand for telecom towers is also a function of steadily growing subscriber base and higher usage time of subscribers. India would have an estimated 42.5 crore mobile subscribers by 2010, creating a demand for 4.5 lakh base transmission stations, with major demand coming from rural areas. There is a good scope for new entrants.
Plant capacity: 24,000 MT /YearPlant & machinery: 149 Lakhs
Working capital: -T.C.I: Cost of Project : 716 Lakhs
Return: 46.00%Break even: 53.00%
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G.I. PIPE FITTINGS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Pipe fittings are used to connect pieces of pipe made of different materials viz. connecting galvanized to copper or cast-iron drain pipe to transits. Fittings that are commonly available are ¼ to 4. There are many kinds of joints, such as elbows, unions, tees, sockets bushings, plugs etc. pipe fittings are being, used for changing the direction of air or liquid in potable water systems, tube-well mines, etc. Engineering industries have established themselves on a strong and sound basis. As a result, India has emerged on top nation with names like Bharat Heavy Electricals Ltd., Indian Telephone Industries, Hindustan Machine Tools, etc. Jindal pipes has established itself among other top brands in the world.
Plant capacity: 1500 MT /Annum Plant & machinery: 101 Lakhs
Working capital: -T.C.I: Cost of Project : 280 Lakhs
Return: 43.00%Break even: 52.00%
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BILLETS FROM STEEL SCRAP BY ELECTRIC FURNACE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Steel is the most widely used materials in a large variety of applications. Steel is one of the most recyclable material available-40% produced in the world is from recycling techniques. Carbon steel of many large cross-sections are used as structural steels while flats of steel corner the rest of the engineering uses hot rolled sheets & strips of steel are used in large qualities in various down stream industries for either fabrication methods. Under prevailing circumstances, India steel prices went up w.r.t. international prices. This high cost of steel production, in turn, affected the rate of consumption. Now, India per capita steel consumption is around at 19 kg. This is quite a low figure when compared with China (60 Kgs), USA (451.2 kgs), USSR (575 kg) & Japan (620kg.). The steel industry during the second half of 1980s has been moving towards capacity expansion & modernization. It is now being considered more beneficial than setting up green field capacities. The cost of modernization & expansion of an existing steel plant is much less expensive that setting up a green field.
Plant capacity: 1785000 MT / AnnumPlant & machinery: 836 Crores
Working capital: -T.C.I: Cost of Project : 1124 Crores
Return: 45.00%Break even: 52.00%
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INTEGRATED MELTING & ROLLING MILL - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Steel is generally produced by removing impurities from pig iron in a basic oxygen furnace or an electric furnace. Steel products are broadly divided under two major groups “ non-flat or long products and flat product. Requirement of long products viz. bar, rods, angles, channels and beams are predominant in any developing country. Today, in India, wire rod form 40% of the total production of bars and rods. These are largely used in civil constructions starting from domestic buildings to large dams and bridges. Wire rod is, therefore, a very important product of steel industry and its requirement in India is going to multiply with time. There is good scope for new entrants.
Plant capacity: 50400 MT/AnnumPlant & machinery: 2815 Lakhs
Working capital: -T.C.I: Cost of Project : 3947 Lakhs
Return: 45.00%Break even: 56.00%
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STEEL BAR - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Steel is said to be the back bone of any national economy. In India SAIL units in public sector and TISCO in private sector are the integrated steel plants producing primary steels, using ore as the input material. They cover around 50% of the total steel requirement. Rest of the 50% need is met by minimum steel plants, re-rollers, etc. units plus import quantities. Export of Indian steels is minimal but pickling up our present consumption of steel is 20 kg per capita which is too low compared to Japans 650 kgs, USA (550 kgs) & UK (480 kgs). Most of the steel generally used are plain carbon and mild steel. The carbon content in the steel predominantly governs the steel properties. Carbon and mild steel bars have occupied a wide area of applications. Some of them are wires used for reinforcing concrete structures; wires for manufacturing cycle spokes; bridge and civil construction etc. India’s steel consumption is well set to go up very soon. A new entrepreneur can confidently venture into this field.
Plant capacity: 3000 MT / AnnumPlant & machinery: 88 Lakhs
Working capital: -T.C.I: Cost of Project : 275 Lakhs
Return: 42.00%Break even: 60.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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