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Steel and Steel Products, Iron and Steel, Ferrous Metals Products, Alloy Steel , Cold Rolling, Foundry , Hot rolling , Pelletizing , Rolling , Rolling Mill , Stainless Steel , Steel Mill , Tinplate, Carbon Steel, Forge Products, Mild Steels Projects

The steel industry in India has been moving from strength to strength. India has emerged as the fourth largest producer of steel in the world and the second largest producer of crude steel. Steel production reached 28.52 million tonne (MT). India’s steel industry has some advantages i.e. sufficient availability of raw materials, particularly quality iron-ore, a rich skill base and an expanding market.

Long products constitute almost half of the annual steel production, which stands at 53 million tonnes presently. Industry estimates show that the construction sector alone consumes close to 45 per cent of the total long products output. Stainless steel accounts for only 3 per cent of the country’s total steel production and about 70 per cent finds application in kitchenware and the rest in industries. The demand for flat steel products will be strong, with rising production of automobiles as automobile sales have risen an annual 15%. Steel along with iron has a weight of 3.64 per cent in the wholesale price index. The present index of basic metal and alloy recorded an 8.55% growth rate. Production of bars and rods recorded 19.67% growth rate and steel wires recorded 11.11% growth rate.India’s steel production is likely to surpass the domestic requirement by 2011-2012, easing pressure on price of the alloy. Other allied steel products are HR coils, CR coils, and HDG coil.etc. End users sector like auto, consumer durables, construction and electricity have all shown steady growth in recent years and Indian steel import figure further provides evidence of strong domestic demand.

Major players in the steel sectors are Steel Authority of India (SAIL), RINL, TataSteel, JSW Steel, Essar Steel and Bhushan Steel, Jindal Saw, JSL, Usha Martin, Uttam Galva, PSL, Ajmera Realty, etc.

India’s steel industry is the happening place in 2010 with global gins in the field showing keen interest in setting shop in India. India is poised to take a big leap in steel capacity creation. By 2015-16, it may become world’s second largest steel producer. The National Steel Policy has a target for taking steel production up to 110 MT by 2019–20. Nonetheless, with the current rate of ongoing greenfield and brownfield projects, the Ministry of Steel has projected India's steel capacity is expected to touch 124.06 MT by 2011–12. In fact, based on the status of memoranda of understanding (MoUs) signed by the private producers with the various state governments, India's steel capacity is likely to be 293 MT by 2020.

 

 

 

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BUTT WELDED CARBON STEEL FITTING AND STEEL FLANGES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunity

Butt welded steel pipe fittings are extensively used in a piping system to change direction or function which is mechanically used to the system. The main types of fittings are, various types of elbows, bends, reducers, cross and cap etc. A pipe fitting is defined as a part used in a piping system to change direction or function, which is mechanically joined to the system. Butt joints in pipe work are normally welded by the metal arc process, but argon arc and semi automatic methods are used when appropriate. Pipe flanges are used as couplings to join lengths of pipe. Traditionally there have been two main types of flanges. Butt-weld i.e. weld neck for very high pressure and slip on flanges for the medium and low pressure. However in the past few years more companies are using the slip on variety of flanges. Even for very high pressures. The reason for this is the high and consistent quality of steel plate, and also the cost. The most common facings machined on flanges are: (a) Raised face (b) Flat face (c) Ring face The growth in power sector, oil and natural gas shipping urban water supply and water sewage disposal and chemical and petrochemical industry will result in increased damage for pipe fitting and flanges. Forge flanges/pipe fitting at high temperature/pressure will be required while at low pressure/temperature, fabricated flanges/fittings will be required such as urban water supply/sewage disposal and various industrial applications. There is quantum in power generation during 12th plan (2012 to 2017) by addition capacity of over 20,000 MW. Similarly in oil and gas sector and urban infrastructure, chemical and petrochemical there is faster growth which shall generate considerable demand for these items. There is a very good scope and demand for such products and new entrepreneurs should venture into this field.
Plant capacity: 1500 MT Steel Fittings & Flanges/AnnumPlant & machinery: 705 Lakhs
Working capital: -T.C.I: Cost of Project : 1178 Lakhs
Return: 42.00%Break even: 59.00%
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REINFORCEMENT STEEL BAR/TOR BAR - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost & Revenue

Steel is said to be the backbone of any national economy, because most of industries greatly depend on the use of iron and steel for structural purposes. Bridges, buildings, automobile, power plants, machine tools, engineering industries, railway, marine, irrigation all owe to steels for their infra structural facilities and input materials requirements. India has progressed well in the field of steel production in the post independence era. The level of steel consumption in a country is considered as an indicator of its height of industrialization and growth of civilization. Demand of steel bar is increasing day by day with the growth of industries and construction sector. There is good scope for new entrants in this project.
Plant capacity: 6000 MT/AnnumPlant & machinery: 392 Lakhs
Working capital: -T.C.I: Cost of Project : 675 Lakhs
Return: 42.00%Break even: 62.00%
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Iron ore Pelletization - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Iron ore pellets are spheres of typically 8-18mm (0.31-0.71 inch) to be used as raw material for blast furnace. They typically contain 67 to 72% Fe and various additional materials adjusting the chemical composition and the metallurgic properties of the pellets. Pellet plants can produce two varieties of pellets: blast furnace pellets and direct reduction (DR pellets) pellets. Blast furnace pellets are used in the coke based blast furnace process, which is most common method of producing hot metal (molten iron for steel making). It is mainly used in steel mills, where as DR pellet are used in the direct reduction processes to produce sponge iron, which is an alternative process route, as an initial stage from iron to steel. There are good demand of iron ore pellets, so new entrepreneurs can well venture in to this field.
Plant capacity: 1200000 MT/AnnumPlant & machinery: 3801 Lakhs
Working capital: -T.C.I: Cost of Project : 6183 Lakhs
Return: 47.00%Break even: 45.00%
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Fastener (Automatic Cold Forge Process) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Profile: A fastener is a hardware device that mechanically joins or affixes two or more objects together. Fasteners mainly cover nuts, bolts, screws, studs and rivets and are segmented between MS (mild steel) and HT (high tensile) fasteners. These fasteners are used in engineering systems. All types of fasteners, except high tensile and special type fasteners, are reserved for the SSI sector. Bolt is cylindrical piece of metal that fasten objects together. It is a piece of steel forged at one end to make hexagonal, square or round head and the shank fully or partially threaded at the other end. Nut is hexagonal or square piece with a threaded hole at the center. Bolts and nuts can be zinc or cadmium plating to resist corrosion. Application: • Bolt and nut are used to fasten together loose parts mainly in industries and workshops. • In construction connectors between structural members bolt connections are used when it is necessary to fasten two elements tightly together. • Threaded metal bolts are always used in conjunction with nuts. • Another threaded partner is screw, which has countless application especially for wood construction. • The wood screw carves a mating thread in the wood, ensuring the tight fit. • Pins are used to keep two or more elements in alignment; since the pin is not threaded, it allows for rational movement, as in machinery parts. The general applications of various objects having screw threads are: Fastening: screws, nut-bolts and studs having screw threads are used for temporarily fixing one part on to another part Joining: e.g., co axial joining of rods, tubes etc. by external and internal screw threads at their ends or separate adapters Clamping: strongly holding an object by a threaded rod, e.g., in c clamps, vices, tailstock on lathe bed etc Indian Scenario: The Indian Fastener Industry is estimated to have a domestic market of around INR 1500 crore. Automobile industry is the biggest consumer of fasteners. Mild steel fasteners are primarily manufactured by the unorganized sector while the high tensile fasteners require superior technology and dominated by companies in the organized sector. The organized sector commands nearly 70 percent of the fasteners market while the rest is controlled by the unorganized sector and imports. Global Scenario: Global demand for industrial fasteners is projected to increase 4.8 per cent annually to US$ 66 billion in 2012. All types of fasteners, except high tensile and special type fasteners, are reserved for the SSI sector. Total market size of the fastener industry is estimated at around €272m in revenues. Fasteners market can be classified into mild steel (MS) and high tensile (HT) fasteners. MS fasteners constitute about 30% of the market size and are mainly produced by the unorganized sector, while HT fasteners are produced primarily by the organized sector. Automobile sector is the major demand driver for the bearing industry and constitutes almost 50% of the total demand in value terms. The bearings industry consists of bimetal bearings and anti friction bearings. The anti friction bearings comprise €270 360 mn of the bearings market and bimetal bearings comprise the rest of the market. Imports comprise approximately 25 to 30% of the total market. Therefore the scope for this product is very bright. An entrepreneur venturing into this project will find it very lucrative.
Plant capacity: 2400 MT/AnnumPlant & machinery: 120 Lakhs
Working capital: -T.C.I: Cost of project: 417 Lakhs
Return: 42.00%Break even: 59.00%
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SS Sheet Rolling - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Profile Rolling allows sheet metal to be formed in to cylindrical shapes. This gives us the ability to make tanks, cylinders, bands and virtually anything that requires a rolled rounded form. We can roll sheet metal, angle iron, channels, and flat bar. In metallurgy, stainless steel, also known as inox steel is defined as a steel alloy with a minimum of 10.5% to 11% chromium content by mass. Stainless steel does not corrode, rust or stain with water as ordinary steel does, but despite the name it is not fully stain proof. It is also called corrosion resistant steel or CRES when the alloy type and grade are not detailed, particularly in the aviation industry. Application Advantages of Stainless Steel Kitchenware and House ware items 1. Corrosion Resistance: It gives protection against rust. 2. Strength: Stainless steel has high tensile strength, excellent fatigue properties and good weld ability. 3. Toughness and impact resistance: Stainless steel of certain grades has high toughness from elevated temperatures to sub zero temperatures. 4. Formability: It is possible to bend and form different shapes. 5. Heat resistance: Special high Chromium and Nickel alloyed grades resist high temperature and retain strength. 6. Low on maintenance: Stainless steel normally requires only a periodic wash with soap and water to maintain its original finish. Market Potential India has a very low per capital consumption of steel as compared to other industrialized and developing countries in the world, thus indicating a vast potential for the steel industry. India is a huge market for kitchenware and house ware products mainly comprising Indian manufacturers, exporters and suppliers. The stainless steel industry in India is in an upbeat mood. Stainless Steel production in India is rapidly growing every year and stainless steel in India is perceived as a “metal for utensils”. Today about 75% of the end use of stainless steel is in kitchenware and house ware segment. India being such a culturally rich and diverse country has a special place for beautiful and utilitarian pottery and kitchenware.
Plant capacity: 9000 MT SS Rolled Sheet/Annum,4500000 No.s of Set SS Utensils/Annum Plant & machinery: 3642 Lakh
Working capital: -T.C.I: Cost of Project : 6391 Lakh
Return: 46.00%Break even: 49.00%
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ERW STEEL PIPES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Profile Electric Resistance Welded Pipe that is also known as ERW pipe and it is made of strips of steel that is hot rolled and passed through forming rolls and finally welded together. It is used for usually high diameter. ERW steel tubes are comparatively economical and possess high dimensional accuracy, and can also be produced with thinner wall thicknesses. Owing to these advantages, use of ERW steel tubes had risen steadily in recent years. However, as the properties required for steel tubes used in automobile parts have become stricter, development of a new steel tube which possesses both high strength and excellent formability has been desired. ERW pipe is divided into many different kinds. By end-use it is divided into general pipe, galvanized pipe, oxygen lance pipe, wire casing, metric pipe, roller pipe, deep well pump tubes, automobile tubes, transformers pipes, welding thin-walled tube, welding shape tube and spiral welded pipe. Properties High performance ERW steel pipes and tubes possess high corrosion resistance, high deformability, high strength and high toughness. These pipes are used in fencing, lining pipes, oil country tubular, scaffolding, water and gas conveyance, structural, engineering purposes, etc. There has been tremendous increase in the production of ERW steel pipes due to higher demand in oil and gas industry, infrastructure and automobile uses. ERW Stainless Steel Pipes are extensively used for conveyance of fluids intended for critical high temperature and general. Uses and Applications ERW steel pipes and tubes are used in various engineering purposes, fencing, scaffolding, line pipes etc. ERW pipe is superior ERW steel pipes find its usage in diverse fields. • They are used in various structural and engineering purposes, fencing, line pipes, and scaffolding. • For the purpose of oil country tubular, water and gas conveyance ERW steel pipes are widely used. • There has been a tremendous increase in the use of ERW steel pipes in the sector of automobiles and in the sector of agriculture. • They are equally used for drinking water in housings, in collieries for extraction of water, thermal powers, hand pumps for deep boring wells, and also as strong protection for cables by Telecom Department. • ERW is used for transporting oil, gas and other vapour-liquid objects and can meet the requirements of high and low pressure. • Besides, widely used in aviation, aerospace, energy, electronics, automobiles, light industry used as well as various industry departments. So far, it occupies a decisive position in the field of transporting tube all over the world. • ERW Pipes are extensively used in agriculture, industry and construction activities like scaffolding and casing in bore wells. Market Scenario The pipe market in India is growing steadily and will witness capacity additions as the government gives high priority to developing infrastructure in the country. Pipes are imperative in all natural gas projects and waterways projects. PVC pipes are becoming popular due to a variety of reasons and are seen to replace traditional pipes.
Plant capacity: 12 MT/Day Plant & machinery: 172 Lakh
Working capital: -T.C.I: Cost of Project : 416 Lakh
Return: 36.00%Break even: 53.00%
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Transmission Towers & Tele Communication Towers With Galvanizing Plant - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

A transmission tower (colloquially termed an electricity pylon in the United Kingdom and parts of Europe, an ironman in Australia, and a hydro tower in English Canada) is a tall structure, usually a steel lattice tower, used to support an overhead power line. They are used in high voltage AC and DC systems, and come in a wide variety of shapes and sizes. Typical height ranges from 15 to 55 metres (49 to 180 ft), though the tallest are the 370 m (1,214 ft) towers of a 2700 metres long span of Zhoushan Island Overhead Powerline Tie. In addition to steel, other materials may be used, including concrete and wood. The products of the Proposed Fabrication units are covered by well designed and fabricated structures for a. state electricity boards for the purposes of electricity supply (i,e) a) power transmission Towers, TV and Radio Towers, Telecommunication Towers, b) Railway and Highway bridges etc. c. Industrial structures etc. Some transmission towers combine these basic functions. Transmission towers and their overhead power lines are often considered to be a form of visual pollution. Methods to reduce the visual impact include undergrounding. Tower structures can be classified by the way in which they support the line conductors. Suspension structures support the conductor vertically using suspension insulators. . Strain structures resist net tension in the conductors and the conductors attach to the structure through strain insulators. Dead end structures support the full weight of the conductor and also all the tension in it, and also use strain insulators. Where the conductors are straight, a tangent tower is used. Angle towers are used where a line must change direction. Structures are classified as tangent suspension, angle suspension, tangent strain, angle strain, tangent dead end and angle dead end.
Plant capacity: 144 MT /day Plant & machinery: 11576 Lakh
Working capital: -T.C.I: Cost of Project : 15505 lakh
Return: 22.45%Break even: 42.26%
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ERW Steel Pipes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Electric Resistance Welded Pipe that is also known as ERW pipe and it is made of strips of steel that is hot rolled and passed through forming rolls and finally welded together. It is used for usually high diameter. ERW steel pipes and tubes are used in various engineering purposes, fencing, scaffolding, line pipes etc. ERW steel tubes are comparatively economical and possess high dimensional accuracy, and can also be produced with thinner wall thicknesses. Owing to these advantages, use of ERW steel tubes had risen steadily in recent years. However, as the properties required for steel tubes used in automobile parts have become stricter, development of a new steel tube which possesses both high strength and excellent formability has been desired. High performance ERW steel pipes and tubes possess high corrosion resistance, high deformability, high strength and high toughness. These pipes are used in fencing, lining pipes, oil country tubular, scaffolding, water and gas conveyance, structural, engineering purposes, etc. There has been tremendous increase in the production of ERW steel pipes due to higher demand in oil and gas industry, infrastructure and automobile uses. There are large numbers of units in the SSI sector. The industry has been de licensed and is eligible for automatic approval up to 100 per cent FDI. APPLICATION: ERW Stainless Steel Pipes are extensively used for conveyance of fluids intended for critical high temperature and general. Seamless SS Tubes are used in under similar service conditions in heat transfer process equipments like boilers, super heaters, heat exchangers, condensers etc. Steel line pipe made with fusion weld zones has the strength of around 70% of the parent material used, and in this way, ERW pipe is superior ERW steel pipes find its usage in diverse fields. They are used in various structural and engineering purposes, fencing, line pipes, and scaffolding. For the purpose of oil country tubular, water and gas conveyance ERW steel pipes are widely used. There has been a tremendous increase in the use of ERW steel pipes in the sector of automobiles and in the sector of agriculture. They are equally used for drinking water in housings, in collieries for extraction of Water, Thermal Powers, Hand pumps for deep boring wells, and also as strong protection for cables by Telecom Department. ERW is used for transporting oil, gas and other vapour liquid objects and can meet the requirements of high and low pressure. MARKET SCENARIO: ERW steel pipes and tubes are used in various engineering purposes, fencing, scaffolding, line pipes etc. In 2010 to 11, the Indian steel industry's demand to capacity ratio is estimated to have been at 88 per cent. However with higher capacity additions expected in 2011 to 12, 2013 to 14 and 2015 to 16, the demand to capacity ratio is expected to moderate from 2013 to 14 onwards. About 55 to 60 million tonnes of crude steel capacity additions have been announced over the next 5 years.
Plant capacity: 180000/annumPlant & machinery: 838 Lakhs
Working capital: -T.C.I: Cost of Project : 3044 Lakhs
Return: 67.25%Break even: 31.83%
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Transmission Towers & Tele Communication Towers With Galvanizing Plant - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

A transmission tower (colloquially termed an electricity pylon in the United Kingdom and parts of Europe, an ironman in Australia, and a hydro tower in English Canada) is a tall structure, usually a steel lattice tower, used to support an overhead power line. They are used in high-voltage AC and DC systems, and come in a wide variety of shapes and sizes. Typical height ranges from 15 to 55 metres (49 to 180 ft), though the tallest are the 370 m (1,214 ft) towers of a 2700 metres long span of Zhoushan Island Overhead Powerline Tie. In addition to steel, other materials may be used, including concrete and wood. Uses & Applications The products of the Proposed Fabrication units are covered by Well designed and fabricated structures for a. state electricity boards for the purposes of electricity supply (i,e) a) power transmission Towers, TV and Radio Towers, Telecommunication Towers, b) Railway and Highway bridges etc. c. Industrial structures etc. Four major functions of transmission towers are in use: Suspension Towers, Terminal Tower, Tension Towers & Transposition Tower. Market Survey The Indian market has also the potential to generate 150,000 MW of hydro power. The Vadodara facility received fresh investments of about USD 30 mn with a scalable manufacturing capacity that currently stands at 1500 MW per annum. The Vadodara facility is one of the three largest hydro equipments facilities in the world. With the fast development of cellular telephones, a completely new segment of tower industry has emerged. The demand has increased precipitately in sympathy with the galloping expansion of cellular telephones.
Plant capacity: 24000 Mt/ Annum Plant & machinery: 163 Lakhs
Working capital: -T.C.I: Cost of Project : 833 Lakhs
Return: 45.00%Break even: 43.00%
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Cast Iron Earth Pipes with Flanges - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Most of the old Cast Iron pipes are cast vertically but this type has been largely superseded by spun iron type manufactured up to a diameter of 900 mm. Though the cast iron pipe has the disadvantages of heavy weight, and consequent high transport costs, short length, leading to higher laying and jointing cost, low tensile strength, liability to defect of inner surface, it is widely used because of its good lasting qualities. There are many examples of cast iron mains in this country which continue to give satisfactory services even after a century of use. Cast of Iron pipes and fittings are being made in this country for more than a century. The production capacity exceeds more than 3,00,000 tons per annum. Due to its strength and corrosion resistance, C.I. pipes can be used in soils and for water of slightly aggressive character. They are well suited for pressure mains and laterals where tapping are made for house connections. It is preferable to have coating inside and outside of the pipe. Pipe flanges are protruding rims, edges, ribs, or collars used to make a connection between two pipes or between a pipe and any type of fitting or equipment component. Pipe flanges are used for dismantling piping systems, temporary or mobile installations, transitions between dissimilar materials, and connections in environments not conducive to solvent cementing. Uses & Applications Cast iron soil pipe and fittings are used primarily in building construction for sanitary and storm drain, waste, and vent piping applications. The product is installed in residential construction, hospitals, schools, and in commercial and industrial structures. For this reason, the pattern of cast iron soil pipe shipments and sales is directly related to the pattern of building/construction activity. In buildings, the principal assembly of this piping is installed within the partitions and serves the tub, lavatory, and water closet fixtures. The main line in this assembly is the cast iron soil stack, which runs vertically from the building drain up through the structure and through the roof. Waste lines are connected to this main soil stack, and vent lines may also be tied in at a point above the highest fixture. Market Survey India needs to grow faster than the conservative assumption at a GDP close to 10 percent a year. Cities grow rapidly, there will be rapid population growth and industry specific developments relating to massive usage of ductile iron pipes. The real life expectancy of cast iron pipe is unknown, but is usually estimated at 100 years or more. The oldest operating cast iron main is that at Versailles, France, installed in 1664. In United States and in Canada there are more than 500 members of the Cast Iron Pipe Century Club, a unique organization composed of cities or utilities have cast iron pipe still in service after 100 years. In India, Electro steel Castings Limited (ECL) was the first to set up a Ductile Iron Pipe Plant. Ductile Iron Pipe, a product of advanced metallurgy, offers unique properties for conveying water under pressure, and other piping uses. ?
Plant capacity: 2000 NOS./DayPlant & machinery: 371 Lakhs
Working capital: -T.C.I: 1572 Lakhs
Return: 24.00%Break even: 45.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
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