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Steel and Steel Products, Iron and Steel, Ferrous Metals Products, Alloy Steel , Cold Rolling, Foundry , Hot rolling , Pelletizing , Rolling , Rolling Mill , Stainless Steel , Steel Mill , Tinplate, Carbon Steel, Forge Products, Mild Steels Projects

The steel industry in India has been moving from strength to strength. India has emerged as the fourth largest producer of steel in the world and the second largest producer of crude steel. Steel production reached 28.52 million tonne (MT). India’s steel industry has some advantages i.e. sufficient availability of raw materials, particularly quality iron-ore, a rich skill base and an expanding market.

Long products constitute almost half of the annual steel production, which stands at 53 million tonnes presently. Industry estimates show that the construction sector alone consumes close to 45 per cent of the total long products output. Stainless steel accounts for only 3 per cent of the country’s total steel production and about 70 per cent finds application in kitchenware and the rest in industries. The demand for flat steel products will be strong, with rising production of automobiles as automobile sales have risen an annual 15%. Steel along with iron has a weight of 3.64 per cent in the wholesale price index. The present index of basic metal and alloy recorded an 8.55% growth rate. Production of bars and rods recorded 19.67% growth rate and steel wires recorded 11.11% growth rate.India’s steel production is likely to surpass the domestic requirement by 2011-2012, easing pressure on price of the alloy. Other allied steel products are HR coils, CR coils, and HDG coil.etc. End users sector like auto, consumer durables, construction and electricity have all shown steady growth in recent years and Indian steel import figure further provides evidence of strong domestic demand.

Major players in the steel sectors are Steel Authority of India (SAIL), RINL, TataSteel, JSW Steel, Essar Steel and Bhushan Steel, Jindal Saw, JSL, Usha Martin, Uttam Galva, PSL, Ajmera Realty, etc.

India’s steel industry is the happening place in 2010 with global gins in the field showing keen interest in setting shop in India. India is poised to take a big leap in steel capacity creation. By 2015-16, it may become world’s second largest steel producer. The National Steel Policy has a target for taking steel production up to 110 MT by 2019–20. Nonetheless, with the current rate of ongoing greenfield and brownfield projects, the Ministry of Steel has projected India's steel capacity is expected to touch 124.06 MT by 2011–12. In fact, based on the status of memoranda of understanding (MoUs) signed by the private producers with the various state governments, India's steel capacity is likely to be 293 MT by 2020.

 

 

 

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IRON POWDER FROM MILL SCALE SCRAP - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Plant Layout

Iron powder is used to produce particles in desired range for use in powder metallurgy and metallic pigments. Powder iron made electrolytically makes stronger parts than other types and electrolytic iron powder makes parts that are easier to machine and improved wear. In future, the demand from all these uses is expected to increase. All the end use industries except railways are estimated to increase their demand at their respective trend growth for the last ten years. In case of railways the demand is expected to grow according to the likely expansion in railway stocks and fluids allocated for repairs and maintenance of tracks. Accordingly, the demand from railway is estimated to increase at 12 percent per annum. Export demand is roughly part at 5% of total demand.
Plant capacity: 2 MT / DayPlant & machinery: 23 Lakhs
Working capital: -T.C.I: 176 Lakhs
Return: 46.00%Break even: 46.00%
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STAINLESS STEEL TUBES / PIPES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Stainless Steel tubes are widely used in the dairy & food processing industries, heat exchangers, evaporators, cooling units, stock lives and condensers, such as those used in chemical digestive food liners, blow lines, evaporation pulp and paper industry, pharmaceutical industry production flow lines, aircraft tubing, hydraulic lines, air conditioning and pressurizing tubes, oil lines, electrical controls and switches, fuel lines, flexible joints & connections, exhaust turbine assemblies, oxygen tanks, stationary, etc. so there is a good demand of such products. The demand for steel pipes and tubes is increasing day by day, especially in the automobile industry.
Plant capacity: 600 MT/Annum Plant & machinery: 101 Lakhs
Working capital: -T.C.I: Cost of Project : 282 Lakhs
Return: 41.00%Break even: 57.00%
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SEAMLESS TUBES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economic

Manufacturing of steel tubes and pipes is basically a large scale engineering industry. Mild steel demand as raw material for pipe and tubes manufacture units are fully met with indigenous sources. Seamless tubes have a variety of uses. They are used in boilers, bearings, hydraulic cylinders, generic engineering equipment and oil exploration,
Plant capacity: 1,20,000 MT/Annum Plant & machinery: 653 Lakhs
Working capital: -T.C.I: Cost of Project : 2274 Lakhs
Return: 46.00%Break even: 58.00%
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Pre-painted Coloured Galvanized Roofing Steel Sheet (Plain & Corrugated) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

There is significant increase in demand for pre-coated galvanized sheet-for industrial, storage and warehousing projects. In USA & Europe 55% Aluminium Zinc coated steel is used for roofing which gives increased life compared to ordinary coated sheets. The corrugated galvanized iron sheets are extensively used in various fields e.g. Industrial sheds, dairy farm sheds, poultry farm sheds and warehouses etc. for roofing purpose. It is observed that asbestos cemented roof sheet, plastic corrugated sheet, and red mud sheets are also used in the construction of industrial shed. However, the use of asbestos sheet is not preferred and there is a potential for growth of this product, in industrial projects, warehouses and storage establishments.
Plant capacity: 15 MT / DayPlant & machinery: 58 Lakhs
Working capital: -T.C.I: 793 Lakhs
Return: 50.00%Break even: 27.00%
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Nut and Bolt (Mild Steel) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

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Plant capacity: 4 MT/DayPlant & machinery: Rs. 31 Lakhs
Working capital: -T.C.I: Rs. 167 Lakhs
Return: 45.00%Break even: 41.00%
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Epoxy Coated TMT Bars - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Steel is a generic name for a group of ferrous metals due to their abundance durability versatility and low costs are most useful metallic material known to mankind. Steel in the form of bars is used in the construction of buildings. The principle operation involves heating of billets ingots to proper counters dimensions and shape. Epoxy coated TMT Bar is a innovated and improved TMT Bar. It is resistance to corrosion and other degradation process. TMT Bar (Sariya) and rod constitute finished produced in straight form bar mills generally roll products with a minimum dia meter and from 5 mm to 32 mm are generally available. Epoxy coated TMT Bar is a innovated and improved TMT bar having a world wide acceptance and is becoming a most demandable. Now-a-days it is used in building construction and other civil work related constructions. The demand of the product is entire related to the growth and development in the field of building construction and its related field. Hence, there is a good potential in the market and new entrepreneur can well venture in this field and finds it a lucrative trade.
Plant capacity: 1,00,000 MT / AnnumPlant & machinery: 608 Lakhs
Working capital: -T.C.I: Cost of Project : 2808 Lakhs
Return: 43.00%Break even: 64.00%
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TMT Bars (Sariya) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Thermo Mechanical Treatment (TMT) is a term used to describe a variety of process combining controlled thermal and deformation treatment to obtain synergistic effect such as high yield strength, improved toughness and weld ability, higher resistance to brittle cleavage and to low-energy ductile fractures. An additional reduction in cost is provided due to the fact that controlled rolling process allows one to achieve desired properties. Steel is a generic name for a group of ferrous metals which due to their abundance durability versatility and low cost are most useful metallic material known to mankind. Thermo Mechanical Treatment (TMT) process for reinforcement bars is opening up new vistas. In composite RCC, the re-enforcing steel is the costliest constituent (30 To 40% Per Cu. m. of concrete). This cost can be substantially reduced by using higher grades of steel re-enforcing bars. Production of re-bars by the addition of micro-alloy gives the desired result of high strength but at a cost, which is prohibitive. The need for reduction in the steel used for concrete re-enforcement has prompted most countries of switch to re-bars of higher yield strengths of 500 to 550 MPa. The use of TMT process has not only helped produce re-bars of high yield strength but also having superior ductility, weld ability, band ability, better corrosion resistance and thermal resistance creating a revolution in re-enforcement engineering. The TMT bars are widely used in construction works such as high rise building, industrial structures, flyovers and bridges etc. Steel is one of the critical inputs required to sustain the growth of the economy. In fact it is the basic input for all kinds of economic activity. With the sustained growth of the Indian economy, there has also been a remarkable growth of the Steel Industry.
Plant capacity: 50,000 MT/AnnumPlant & machinery: 310 lakhs
Working capital: -T.C.I: Cost of Project : 1189 Lakhs
Return: 41.00%Break even: 74.00%
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Hot Plate Rolling Mill - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Hot rolling, also called hot working, is a metallurgical process of in which large pieces of metal such as slabs or billets are deformed between roller at high temperature to form thinner cross sections. Hot rolling produces thinner cross sections than cold rolling processes with the same number of stages. Hot rolling will reduce the average grain size of a metal while maintaining an equiaxed microstructure where as cold rolling will produce a hardened lamellar microstructure. Hot rolling is used mainly to produce sheet metal or simple cross sections from billets. India has traditionally been regarded as one of the top steel producers of the world. In 2004 it was ranked as the seventh largest producers of steel in the world, which is testimony to the standing of the Indian steel industry of the world. India is also supposed to have the best growth potential in the context of steel and is preceded only by China, which is a prominent steel producing and consuming country of the world.
Plant capacity: 10,00,000 MT / AnnumPlant & machinery: 79 Crores
Working capital: -T.C.I: Cost of Project : 197 Crores
Return: 47.00%Break even: 55.00%
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TMT BARS (SARIYA) PROJECT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Thermo Mechanical Treatment (TMT) process for reinforcement bars is opening up new vistas in composite RCC, the re-enforcing steel is the costliest constituent (30 to 40% Per Cu. M. of concrete). This cost can be substantially reduced by using higher grades of steel re-enforcing bars. The higher yield strength of re-bars lowers the steel requirement, which results in reduced cost of construction. In India, high strength re-bars of yield strength up to 500 N/sq. mm. are produced either by cold twisting or micro-alloying or a combination of both which adds considerably to the cost of the re-enforcement bars. During the last 30 years, high strength cold twisted deformed bars with yield strength of 415 MPa conforming to IS:1786/85 are widely produced and marketed in our country. These cold twisted bars, though in extensive use at present, continue to have inherent problem of inferior ductility, weld-ability and increased rate of corrosion. Production of re-bars by the addition of micro-alloys gives the desired results of high strengths but at a cost, which is prohibitive. The need for reduction in the steel used for concrete re-enforcement has prompted most countries to switch to re-bars of higher yield strengths of 500 and 550 MPa. The need for cutting down the cost of production of high strength re-bars has initiated the involvement of a more economical and competitive process – the Thermo Mechanical Treatment (TMT) Process. The use of Thermo Mechanical Treatment process has not only helped produce re-bars of high yield strength but also having superior ductility, wild-ability, bend-ability, better corrosion resistance and thermal resistance creating a revolution in re-enforcement engineering. The TMT bars are widely used in construction works such as high rise building, industrial structures, flyovers and bridges etc. The Indian iron and steel industry has come to occupy a dominant position in the socio-economic development of the country and it is certainly a matter of pride that India is the 7th largest crude steel-producing nation in the world. After having gone through the highs and lows of business cycles over time, today the Indian steel industry is on the threshold of a major change as it gears up to give substance to an expansion plan that is ambitious by any standard. Joining forces with the ‘Main Producers’ are the ‘Secondary Producers’ as well, whose emergence in the post-liberalized decade in the Indian steel scene had been initially modest but over the years, they have made a significant contribution to the growth of the domestic iron and steel industry, in terms of spread, capacity, production and commodity basket, necessitation thereby, a fresh look at the segment, traditionally labeled as the ‘Secondary’ Producers, under the Indian context. Steel production in India got a momentum with the announcement of the Industrial Policy Resolution of 1956 when three SAIL plants were set up in the public sector in the late 1950s and the fourth in early 1970. These plants along with IISCO (now, a part of SAIL), VISL and TISCO (now Tata Steel Ltd) were the only integrated steel producers till the eighties. Vizag Steel plant/RINL came into production in the early nineties. The 70s saw the emergence of the Secondary sector – small scale steel producers who opted for the scrap-DRI based electric arc furnace/induction furnace routes – to meet primarily local demand. The semi finished ingots/billets produced by this segment, in turn led to the commissioning of a large number of re-rolling units to convert the semi finished steel into bars and rods, to be used mainly by the construction industry. Moving over the Re-rolling segment, challenges include facing the market downs, specially prices and operational factors like high energy consumption. Prospect for future growth may be considered bright, given the pace and scale of infrastructure / construction activities. Such prospects are captured in the projections for the 11th Five Year Plan of the Government of India, which indicates that share of Secondary Producers in total crude steel production would rise from the present below-50% mark to 53% at the end-of the plan period, as the Secondary sector consolidates their position further. The Indian steel industry has ended 2006-07 on a buoyant note, in the backdrop of Indian economy, growing by a projected 9% growth rate. As the steel industry, including the foreign steel giants setting up steel plants in India, prepares to launch their dream projects, the future of steel in India is awaits a new chapter to be written – a phase which would in all likelihood would witness the Secondary Steel sector further increase their dominance and criticality in the overall operations of the Indian iron and steel industry. If we were to pause for a moment to think about the growth of human civilization, we would find that the pace of social and economic growth has been closely linked to the proficiency with which people have been able to use of shape materials. Steel is one of the critical inputs required to sustain the growth of the economy. In fact it is the basic input for all kinds of economic activity. With the sustained growth of the Indian economy, there has also been a remarkable growth of the Steel Industry. The growth of infrastructures, roads and bridges, civil construction projects, and modern town ship complexes will ensure continued demand of TMT bars.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Forging Unit for Automobile Spare Parts - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

The forging industry as it known today, make use of various type of forging equipments for the practical duplication of forged part for commercial use services. The era of modern growth in India has its first foot print on automobile industry. New model of cars, scooter, buses etc not only provided increased oxygen to auto ancillary industry but to many industries like steel forging and casting, automobile, paint etc. However, the trend in steel forging is encouraging in the automobile industry in last ten years. Automobile Industry share 70% of consumption of steel forging. The remaining is consumed by other end use segment mainly by capital goods sector which manufacture machinery, turbine, electric motor etc. The current demand of direct and indirect consumption is estimated at 320 thousand tonnes. In automobile sector, all the vehicle requires forged product for steering, gear etc. It is understood that higher the gross weight of vehicle higher is consumption of steel in tonnage. Today on an average, a heavy and medium duty vehicle require around 300 kg whereas car and jeep require 150 kg. The demand of forged parts in automobile sector is very good, so there is wide scope for new entrepreneurs to venture into this project.
Plant capacity: 6 MT / DayPlant & machinery: 217 Lakhs
Working capital: -T.C.I: Cost of Project : 435 Lakhs
Return: 42.00%Break even: 63.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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