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Plastics, Polymers and Resins, Polypropylene (PP), Polystyrene (PS), Acrylonitrile butadiene styrene (ABS), Polyethylene terephthalate (PET), Polyester, PA, Poly(vinyl chloride) (PVC), Polyurethanes (PU), Polycarbonate (PC), Polyethylene (PE)Projects

Plastics have revolutionized our lives, creeping into every nook and corner of our homes and offices. However, India’s per capita consumption of plastics is still 6 kg compared to 25 kg in developed countries. Consumer plastics mainly comprise polymers such as polypropylene, high and low density polyethylene, and vinyl chloride. Broadly plastics can be classified into two types namely Thermosetting and Thermoplastic. The type of plastics includes HDPE, LDPE, PVC, PP, PS, PETE and vinyl plastics, to name a few.

The plastics industry is highly fragmented. There are about 22,000 plastic processing units, of which three-fourth are in the small –scale sector, which also accounts for a quarter of the total polymer consumption. About 30 per cent of the total polymer consumption accounts for recycled plastic. Plastics have a high volume –to-weight ratio, which makes their collection and transport a major cost factor.

The Indian plastics industry has been growing at a phenomenal rate of 15 per cent over the years. Thus its potential is being utilized properly. The boost in the plastics industry is due to the rapid growth of segments like electronics, packaging, healthcare, consumer durables and telecommunication sectors.Annually around six million tonnes of plastic is produced in the country, with the plastic packaging sector growing fastest.

Reliance Industries Ltd., Gas Authority of India and petrochemicals are major producers of polymers in India. RIL, Asia’s largest manufacturer of polypropylene with a combined capacity of over one million tonnes, holds 70 per cent market share.

India will be the third largest plastics consumer after the US and China by 2010 at over 12 million.Plastic goods consumption is expected to double in the next three years.  Experts have predicted that India’s market for finished plastic goods will reach $300 billion by 2012, while exports are expected to reach a level of $200 billion in the same period. India ranks highest in recycling of plastics with 60 per cent of plastic recycled compared with a world average of 20 per cent. Experts have estimated thatthe basic demand for plastic would be boosted over the next years by the housing, automobile and retail sectors.


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NYLON 12 - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Nylon 12 is a semi crystalline, white engineering thermoplastic with growing demand particularly in automobile sector. Nylon is a generic designation for a family of synthetic polymers known generically as polyamides. Nylons are condensation copolymers formed by reacting equal parts of a diamine and a dicarboxylic acid, so that amides are formed at both ends of each monomer in a process analogous to polypeptide biopolymers. Chemical elements included are carbon, hydrogen, nitrogen, and oxygen. The numerical suffix specifies the numbers of carbons donated by the monomers; the diamine first and the diacid second. • Nylon 12 granules are used for deflashing of moulded rubber parts at cryogenic temperature. • The automotive industry uses nylon 12 tubing for fuel, air brake and other lines. • Fuel resistant quick connectors, bearings for windshield arms and parts for window lifts are moulded from glass reinforced nylon 12. • Precision mouldings for engineering uses and pump parts are major areas of applications of nylon 12.. • Plasticized nylon 12 are used for noise and vibration damping, for example in gears and seals. • Grades of varying flexibility are used to make shoe soles. They are used in sports gear such as ski boots, shuttlecocks for badminton or parts of tennis racquets, straps for wristwatches etc. Nylon 12 grades are processed by virtually all techniques that can be used for other thermoplastics. This includes powder coating, rotational moulding and monomer casting. as well as injection moulding and extrusion. Melt temperatures are between 180-280 deg. C. When overheated, nylon 12 may form obnoxious vapours. Nylon 12 is a resin essential for the manufacture of coatings and connector applications for braking systems and fuel handling in the automotive industry. Strong demand for nylon 12 exists in a range of applications, such as solar panel encapsulation and backplate structures. Considering the high growth of automotive sector and solar power industry in India, there is strong case for capacity creation for nylon 12 in India.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 0.01%Break even: N/A
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FLORAL FOAM (PHENOLIC FOAM) WITH RESIN MANUFACTURING - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout

Floral Foam is the plastic spongy material that florists use to put their many beautiful flower designs in place. It has effectively replaced the conventional way of arranging flowers which entailed utilizing wet newspaper, twigs, chicken wire and pin holders. Using floral foams not only helps in keeping the artistic designs in place, but they also make your flowers last longer. Floral foams have become a permanent staple in the art of flower arrangement. By providing trouble free support for flowers, many designs have been made achievable, giving flower arranging artists more room to come up with every design that they can imagine. Made of phenol material, floral foams are used as a base for mostly every conceivable design. It also holds water of about forty times it weight, making flowers survive approximately seven to ten days after being stemmed or cut from the plant. Because of its rising demand in the floristry industry, it easily arrange flowers into elaborate bouquets, wreaths, in vases, and for table top arrangements. There are many designs that you can learn to do or create with the help of floral foams. It is to know what kind of foam to use for the floral design. Using it appropriately will also help make your flowers last longer especially if you’re using fresh ones. It would also help to soak your floral foams and to replenish the water supply regularly. You would need to use the right supplementary materials to keep your arrangements in place by using frames, florist wires, frogs and floral tapes that will secure the flowers into place. • Wet foam • Dry foam • Color foam Floral Foam has also progressed into an assortment of designs, shapes, and sizes. Basically there are two types that can be found in shops. There are wet floral foams that are used for fresh flowers and dry floral foams for used for artificial or dried flower arrangements. Dozens of forms and sizes for floral foams have been made available. Floral foams can be bought shaped as bricks, cylinders, spheres, cones, posy pads, designer rings, square bases and cubes to name a few. Floral foam is versatile, easy to use and inexpensive. No wonder it is a florist's favorite. Use floral foam when you make your own wedding flowers. You'll see how nice it is to work with. Commercial floriculture is as beneficiary of the policy of crop diversification in agriculture. The growth in this segment is reflected in rising domestic demand for flower and floral exports. Commercial floriculture is increasingly being considered a high remunerative economic activity by small and large farmers across the country and if the sector gets organized, there could be a massive Rs. 10,000 crore business opportunity.
Plant capacity: 3000000 Pieces/dayPlant & machinery: 76 lakh
Working capital: -T.C.I: Cost of Project : 302 lakh
Return: 43.00%Break even: 52.00%
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Polypropylene (PP) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Polypropylene (PP), also known as polypropene, is a thermoplastic polymer used in a wide variety of applications including packaging and labelling, textiles (e.g., ropes, thermal underwear and carpets), stationery, plastic parts and reusable containers of various types, laboratory equipment, loudspeakers, automotive components, and polymer banknotes. An addition polymer made from the monomer propylene, it is rugged and unusually resistant to many chemical solvents, bases and acids. Properties: Most commercial polypropylene is isotactic and has an intermediate level of crystallinity between that of low density polyethylene (LDPE) and high-density polyethylene (HDPE). Polypropylene is normally tough and flexible, especially when copolymerized with ethylene. This allows polypropylene to be used as an engineering plastic, competing with materials such as ABS. Polypropylene is reasonably economical, and can be made translucent when uncolored but is not as readily made transparent as polystyrene, acrylic, or certain other plastics. It is often opaque or colored using pigments. Polypropylene has good resistance to fatigue. • Perfectly isotactic PP: Melting Point : 171 °C (340 °F). • Commercial isotactic PP :melting point : 160 to 166 °C (320 to 331 °F), • Syndiotactic PP : crystallinity of: 30% has a melting point of 130 °C (266 °F). There are three general types of polypropylene: homopolymer, random copolymer, and block copolymer. The co monomer is typically used with ethylene. Ethylene-propylene rubber or EPDM added to polypropylene homopolymer increases its low temperature impact strength. Randomly polymerized ethylene monomer added to polypropylene homopolymer decreases the polymer crystallinity and makes the polymer more transparent. Application: Polypropylene is used in many different settings, both in industry and in consumer goods. It can be used both as a structural plastic and as a fiber. Polypropylene is used in the manufacturing piping systems; both ones concerned with high-purity and ones designed for strength and rigidity (e.g. those intended for use in potable plumbing, hydronic heating and cooling, and reclaimed water). This material is often chosen for its resistance to corrosion and chemical leaching, its resilience against most forms of physical damage, including impact and freezing, its environmental benefits, and its ability to be joined by heat fusion rather than gluing. Since polypropylene is resistant to fatigue, most plastic living hinges, such as those on flip top bottles, are made from this material. However, it is important to ensure that chain molecules are orientated across the hinge to maximise strength. Very thin sheets of polypropylene are used as a dielectric within certain high performance pulse and low loss RF capacitors. Many plastic items for medical or laboratory use can be made from polypropylene because it can withstand the heat in an autoclave. Its heat resistance also enables it to be used as the manufacturing material of consumer grade kettles. A common application for polypropylene is as biaxially oriented polypropylene (BOPP). These BOPP sheets are used to make a wide variety of materials including clear bags. Polypropylene, highly colorfast, is widely used in manufacturing carpets, rugs and mats to be used at home. Polypropylene is widely used in ropes. Polypropylene is also used as an alternative to polyvinyl chloride (PVC) as insulation for electrical cables for LSZH cable in low-ventilation environments, primarily tunnels. Polypropylene is also used in particular roofing membranes as the waterproofing top layer of single-ply systems as opposed to modified-bit systems. Market Scenario: There is a growing demand for propylene in the world today. The demand is driven primarily by the high growth rate of polypropylene, which is the main end use segment of propylene. The bulk of the propylene supply comes from steam crackers followed by the Fluid Catalytic Cracking (FCC) units in refineries. The supply of propylene from these processes is unable to meet the increasing demand. Most of the new steam cracker capacity is coming up with ethane feedstock, which produces little propylene and there is limited capacity expansion for FCC units. Thus, there is an increased dependability on purpose propylene technologies such as propane dehydrogenation, olefin metathesis and Methanol to Propylene (MTP) to meet the increased demand for propylene.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 0.01%Break even: N/A
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FRP Doors - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Fibre-reinforced plastic (FRP) (also fibre-reinforced polymer) is a composite material made of a polymer matrix reinforced with fibres. The fibres are usually glass, carbon, oraramid, although other fibres such as paper or wood or asbestos have been sometimes used. The polymer is usually an epoxy, vinylester or polyester thermosetting plastic, and phenol formaldehyde resins are still in use. FRPs are commonly used in the aerospace, automotive, marine, and construction industries. Composition of FRP: Composites are composed of Resins, reinforcements, fillers and additives. The primary functions of the resin are to transfer stress between the reinforcing fibers, act as a glue to hold the fibers together, and protect the fibers from mechanical and environmental damage. The most common resins used in the production of FRP grating are polyesters (including gorthophthalic ortho and isophthalic iso), vinyl esters and phenolics. The primary function of fibers or reinforcements is to carry load along the length of the fiber to provide strength and stiffness in one direction. Reinforcements can be oriented to provide tailored properties in the direction of the loads imparted on the end product. The largest volume reinforcement is glass fiber. Fillers are used to improve performance and reduce the cost of a composite by lowering compound cost of the significantly more expensive resin and imparting benefits as shrinkage control, surface smoothness, and crack resistance. Additives and modifier ingredients expand the usefulness of polymers, enhance their process ability or extend product durability. Each of these constituent materials or ingredients plays an important role in the processing and final performance of the end product. Market Scenario: The global market for Reinforced Plastics is forecast to reach 7.9 million tons by the year 2017, bolstered by renewed demand from major end-use sectors and robust demand from European and Asia Pacific markets. Further, rapidly evolving renewable energy markets such as wind energy are emerging as the most promising growth areas for Reinforced Plastics. Demand for natural fiber composites are largely driven by increasing environmental awareness. Due to low cost, low density, acceptable specific properties, ease of separation, enhanced energy recovery, CO2 neutrality, biodegradability and recyclable properties, natural fiber use in composites is gaining as demand grows for component materials that are durable, reliable, and lightweight, with mechanical properties better than those of traditional materials. To know about the top continent in terms of total NFC consumption; the emerging, future markets, emerging applications with significant growth potential, industry challenges, etc, read Total global natural fiber composite market expected to grow at 11% CAGR till 2016. At the end of 2010, the market for composite products reached an estimated US$50 billion.
Plant capacity: 45000 Nos/annumPlant & machinery: 324 Lakhs
Working capital: -T.C.I: Cost of Project : 559 Lakhs
Return: 25.36%Break even: 45.41%
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Disposable Plastic Cups, Plates & Glasses - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

The plastic industry in India plays a very important and key role in Industrializations. A wide spectrum of plastics and articles manufactured by the industry has touched the life of every Indian in many ways through consumer plastics. The disposable plastic cups are manufactured by thermoforming technique. They are fast replacing conventional cups. Ice cream and other dairy products are packed in disposable cups. Besides Ice cream industry, hotels, restaurants, canteens etc. have been increasingly using disposable cups as against conventional glass wares or ceramic cups. Disposable cups are mainly used for food items and are made out of polypropylene or polystyrene sheets. Sheets having thickness 0.35 mm to 18 mm are used for these items in thermoforming machine. The disposable cups are gaining popularity due to attractive look, low weight for container, ease of transportation and low impermeability. Organizations like Railways, Airlines are using disposable cups for serving coffee, tea etc. now a days. Disposable cups, glasses, plates and spoons are used in daily life nowadays. In addition to be used at home these are largely used during at parties and other functions. The use of disposable items is increasing day by day because of better hygienic conditions, low cost, easy usability and impressive appearance. Plastic cups are largely used for tea, juices, coffee and other purposes. APPLICATION: Thermoformed disposables are generally used for Tea, Water and Packing of Beverages etc. These Thermoform shapes are created from a process where a sheet of plastic is heated and vacuumed on top of a model or die. The die can be made up from variety of materials. PROPERTIES: One of the most renowned names in the field of Plastic Disposable Glass, Cups and Plates. These days nobody has the time, or sometimes even the money, to afford expensive china utensils for their party purposes, so we produce an easy solution to this by producing Printed Drinking Cups which are not only easy to use and cheap but at the same time recyclable and stylish as well, adding style to your celebrations. MARKET SCENARIO: Disposable Plastic Drinking Cups are a common sight around our homes, offices, workplaces and other places. Disposable Plastic Drinking Cups are a ubiquitous part of our lives today. It is hard to find a place where one will not get to see these cups. A person goes for a jog, works out and after he/she is done with the daily exercise routine, the first thing they reach out for is a Disposable Plastic Drinking Cup for a sip of water. Pointing on disposable items is also quite easy and cheaper. The technology and machines are available in India and the cost is also less. This makes the disposable items more competitive and helps in increasing its market.
Plant capacity: 1354 Lakh Pcs./annumPlant & machinery: 51 Lakhs
Working capital: -T.C.I: 216 Lakhs
Return: 40.87%Break even: 45.83%
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Vinyl Formamide (VFA) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Vinylformamide (VFA) is an important feedstock for water soluble, cationic polymers. VFA is used in the paper industry to increase the efficiency of the production process. Especially the VFA-based, polyvinylamine (PVAm) product line allows paper manufacturers to produce in more environmentally friendly manner and considerably lowering their costs. APPLICATIONS: VFA can be used as a building block to make larger monomers and other compounds. Polymers of VFA can be hydrolysed to form polymers with primary amines functionality. After polymerization and subsequent hydrolysis, N-Vinylformamide (VFA) introduces a primary amine into a polymer, which can be used for cationically charged polymers or crosslinking with e.g. epoxides. Vinylformamide (VFA) is an important feedstock for water soluble, cationic polymers. Paper chemicals such as Vinylformamide help to optimize the costs of the paper process and machine efficiency, through functional chemicals that give paper specific properties to performance chemicals that improve the appearance and performance of printed paper and board. Major applications are in dry and wet strength for paper manufacturing. Especially the VFA-based, polyvinylamine (PVAm) product line allows paper manufacturers to produce in more environmentally friendly manner and to considerably lower their costs. PNVF is known to have no toxicity, making it a promising candidate for biomedical applications. Under the form of Poly-N-vinylformamide or PNVF, vinylformamide derivative may be used for biomedical applications as a drag-reducing polymer. The synthesis and characterization of high molecular weight PNVF, significantly reduces resistance to turbulent flow in a pipe. The mechanical degradation PNVF is much slower than that of the most commonly used polyethylene oxide (PO). PROCESS TO PRODUCE N-VINYLFORMAMIDE COMPRISES THE FOLLOWING STEPS: Reacting acetaldehyde, formamide and the source of anhydride in the reaction vessel under pressure. Dissociating an ester formed by a reaction between the source of anhydride and hydroxyethyl formamide formed in the reaction vessel to synthesize N-vinylformamide and a compound comprising at least one diacid group. Another process to produce N-vinylformamide includes the steps of: reacting hydroxyethyl formamide with a reactant comprising at least one cyclic anhydride group to form an ester, and dissociating the ester via heat in a thin film evaporation to synthesize N-vinylformamide and a compound comprising at least one diacid group, the N-vinylformamide separating from the diacid during the thin film evaporation. The reactant including at least one cyclic anhydride group can, for example, be succinic anhydride, maleic anhydride, phthalic anhydride, (2-docecen-1-yl)succinic anhydride, exo-3,6-epoxy-1,2,3,6-tetrahydrophthalic anhydride or a polymer including at least one cyclic anhydride group.
Plant capacity: --Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: 1.00%
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PP Bags for Cement - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Packaging is both a symbol of societys consumption habits and reflection of its progress. The user expects it to have better strength, easier handling, to be lighter, more aesthetic, safer from a hygiene point of view, etc. The manufacturer undertakes research and development to meet these demands and to offer a high quality product. In addition to its standard attributes, today's packaging just also contributes to protecting the environment, and certainly must not damage it besides being friendly to human health. PP oriented strips are becoming increasingly popular in India & have caught the eye of many end users for their requirement of packing materials. They have become popular on account of their inertness towards chemical, moisture & excellent resistance towards rotting & fungus attack. They are non toxic. Lighter in weight & have more advantages than conventional bags. Polypropylene Bags Polypropylene is a form of plastic. It’s available in a wide variety of forms but is essentially a flexible resin polymer. While the formal chemical name for the material is polypropylene, the generic layman’s term is non-woven simply because it’s really a large sheet of plastic and not a woven fabric. The material has been debossed to give it the appearance of woven cloth, yet it is really a non-woven material. Polypropylene bags are made from virgin polypropylene plastic. Polypropylene bags are versatile, attractive bags most commonly used for packaging small items such as beads and lollies. These bags can be sealed with a heat sealer like many other plastic bags. While polypropylene is similar to cello, polypropylene bags are much clearer with neater seals, and have the advantage of being less expensive than cello bags. ? Uses It is used for Packaging of Cement, Fertilizers, Tarpaulins, Sugar, Plastics Polymers, Food grains, Chemicals, Salt, Bale Coverings & sand. Market Survey Woven bags enjoy a good market in India and will continue to do so in the coming years. Plastic woven sacks are rapidly replacing jute bags because they have often various advantages over the conventional jute fabrics as packaging materials. They have excellent chemical resistance; they are light in weight and more suitable for packing of various chemicals in the form of granules and powder. They are also: stronger and can withstand much higher impact loads. Their elongation at break is 15 to 25 per cent compared to 3 per cent for jute; they are much cleaner, both in use and production and can be used to handle food products as they are resistant to fungal attack. Because of such superior properties of plastic woven bags, it has high demand everywhere. Cement industry is increasing day by day. The packaging industry is estimated at Rs 150 bn and is growing at 14-15% annually. This growth, according to industry watchers, is expected to double in the next two years. It is estimated that more than 80% of packaging in India constitutes rigid packaging and the rest being flexible. The per capita consumption of the packaging industry is only 3 kgs as compared to 100 kgs in developed countries. This is an indication of the market potential of the packaging industry. In the packaging segment, laminated products are the fastest growing segment, which was growing at a rate of 15%. In order to meet the expanding demand, cement companies are fast developing new plants. The cement industry is poised to add 111 MT of annual capacity by the end of 2009 to 10 (FY 2010), riding on the back of approximately 141 outstanding cement projects.
Plant capacity: 36000000 Nos./ Annum Plant & machinery: 408 Lakhs
Working capital: -T.C.I: Cost of Project : 835 Lakhs
Return: 38.00%Break even: 50.00%
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THERMOCOL CUPS, GLASS AND PLATES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost & Revenue

EPS/ Thermocol is the standard abbreviation for Expanded Poly Styrene. Low levels of styrene occur naturally in plants as well as a variety of foods such as fruits, vegetables, nuts, beverages and meats. However, styrene is produced in industrial quantities from ethyl benzene. Foam is generally known everywhere but in fact its meaning is so wide. According to translation Foam means, expand or blow. Herewith we concern Foam as the expanded plastics. There are many kinds of plastics in the world, any plastics when react with the Blowing Agent will become Foam which generally called Foam Plastics. The example of well known foam plastics is sponge, food box, foam sheet, spray foam for insulation and etc. These foam plastics are produced from different kinds of plastics. The foam that produced from Polystyrene / PS (C8H8) plastic, PS Foam or so-called Expanded Polystyrene is made for food box, ice box, packaging for television and floating Krathong foam. Thermocol has a particular Aspect It gives the hand a sentation of velvety softness not experienced in contact with traditional types of plastic. Until recently Thermocol has been employed almost exclusively in the packing and thermoacustic isolation sectors; utilizing new processes and sophisticated equipment has been possible to create containers for foods with a perfect retention of liquids, Thermocol is formed by the synthesizing of spherical particles consisting of air (at a rate of 98%) contained within an infinite number of hollow cells. These cells, forming a structure of pellets fused together, give consistency and rigidity to the final product. The advantages are many: the product’s manufacturer requires very little energy, thereby allowing full weight to be given to ecological consideration. Of fundamental importance is the treatment with the vapor, which, as well as having a technical function during the manufacturing process, renders the product hygienic through sterilization, Thermocol is a good resister of cold and heat but since it is a petroleum product it dissolves in any solvent of petroleum. Uses & Applications Any product of any shape or size may be packaged in expanded polystyrene. The following only touches on the possibilities in both the industrial and food packaging sectors using thermocol. Foamed plastics materials have achieved a high degree for importance in the plastic industry. Foams can be made soft and flexible to hard and rigid. Expanded polystyrene is one of such foams. It may be used such as thermal insulation material; acoustic treatments shock protective packaging, etc. Its properties can be varied widely in manufacture to meet both general and specific demands. For more than 50 years, the effectiveness of thermocol has been proven in numerous packaging applications used by a wide variety of industries, consumer product manufacturers and catalogue and shipping companies. Lightweight thermocol is ideal for these packaging applications due to its physical properties, in particular its cushioning characteristics, dimensional stability and its thermal and moisture resistance. Market Survey Insulation with EPS provides safe installation and affordable access to energy reduction in heating and cooling buildings. Packaging is also considered an essential final application of EPS, where it supplies lightness and protects health by reducing spoilage of the product. The use of plastic packaging in general and of suitable insulating materials like EPS, together with freezing technology means that only 2 percent of the food is spoiled in the West, while this is up to approximately 50 percent in the developing countries. Cost Estimation Capacity : 55640000 Pcs./ Annum 284400 Pcs Thermocol Glass/day 284400 Pcs Thermocol Cups/day 1280000 Pcs Thermocol Plates/ day
Plant capacity: -Plant & machinery: 222 Lakhs
Working capital: -T.C.I: 816 Lakhs
Return: 43.00%Break even: 35.00%
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DISPOSABLE PLASTIC SYRINGES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

A syringe is a simple piston pump consisting of a plunger that fits tightly in a tube. The plunger can be pulled and pushed along inside a cylindrical tube (the barrel), allowing the syringe to take in and expel a liquid or gas through an orifice at the open end of the tube. The open end of the syringe may be fitted with a hypodermic needle, a nozzle, or tubing to help direct the flow into and out of the barrel. The disposable plastic syringe has become an important part of the medical scene since its introduction in the late 1950's. Today more and more attention is being focused on the composition and configuration of this everyday item. It is an instrument which is used for injecting any liquid into the body of human beings or of animals. These syringes are used for injecting the medicine into the body or into the nerve of the body which are not possible to take in through mouth or takes much time in mixing with blood. Disposable Syringes made of plastic Material have been successfully used in medical and pharmaceutical practice for many years. The constantly increasing use of this type Syringe indicates its importance, which is based mainly on the advantages it offers regarding cost and hygienic applications. Plastic syringes are becoming more popular in the medical world due to its lower cost and higher accuracy. Uses & Applications Disposable syringes commonly are used in modern medicine for the injection of drugs and vaccines or for the extraction of blood. The often are used instead of reusable syringes in an effort to avoid spreading a disease. Among the common uses of disposable syringes are the injecting of insulin by a diabetic person and the administering of a local anesthesia by a dentist. A medical syringe that is used to give shots to more than one person without being properly sterilized is a potential source of disease. This can be an especially pressing concern in poor or undeveloped areas, where an injection often cannot be given under ideal medical conditions. Therefore, disposable syringes often are favored over reusable syringes for vaccines, in order to avoid the risk of transmitting blood borne diseases such as human immunodeficiency virus (HIV) and hepatitis from one person to another. Needle exchange programs that provide intravenous drug users with disposable syringes and needles are based on the same idea, because reuse and sharing of infected needles by drug users is one of the principal ways HIV is transmitted in the developed world. Market Survey Needles and syringes are amongst the most extensively used medical disposables. Healthcare professionals represent the largest end use market for syringes, followed by diabetics. A substantial rise in the number of drug addicts has also contributed to the enhanced demand for syringes across the world. Rising life expectancies and growing proportion of the elderly have led to increased demand for healthcare services, and greater need for drugs to be injected. Additionally, a number of newly introduced drugs including DNA based drugs are not available in the form of pills and must be administered intravenously, thereby enhancing the demand for disposable syringes. Worldwide market for syringes is driven by an aging population and related rise in healthcare demand. The Present demand of Disposable syringes is being adequately met by indigenous production. In increasing awareness in health care, AIDs and like diseases and improvement in per capita income is expected to create further growth in demand of disposable syringe / needles. Since there is in need to add few more new units for manufacturing of Disposable Syringe. The growth in domestic demand may be conservatively expected to be 25% per annum, assuming constant export of 100 million syringes /year only. One additional unit every year with 25 million products shall be needed to increase in indigenous demand alone besides increase in export quantities is likely to be the further aggravate the demand. The Industry is exporting about 80 million syringes annually which is reasonably spread amongst various units. The measure importing country is Russia. (For sustained exports on durable basis, accreditation under ISO: 14000 or ISP 9000 is mandatory. Imports are limited to certain sizes like 10.20 and 50 ml because of relatively uneconomical demand quantities in such sizes. The total imported in all size may be 35 40 million pieces. Few Indian Major Players are as Under: Albert David Ltd. Disposable Medi Aids Ltd. H L L Lifecare Ltd. Hindustan Syringes & Medical Devices Ltd. Iscon Surgicals Ltd. La Medical Devices Ltd. Lifeline Injects Ltd. Lifelong Meditech Ltd. Nirma Ltd. Raaj Medisafe India Ltd. Sangam Health Care Products Ltd. Surgiplast Ltd.
Plant capacity: 16800 Nos. Syringes (2.5 ml size/day),16800 Nos. Syringes/ (5 ml size/day)Plant & machinery: 104 Lakhs
Working capital: -T.C.I: Cost of Project : 255 Lakhs
Return: 26.00%Break even: 48.00%
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DISPOSABLE PLASTIC SYRINGES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

A syringe is a simple piston pump consisting of a plunger that fits tightly in a tube. The plunger can be pulled and pushed along inside a cylindrical tube (the barrel), allowing the syringe to take in and expel a liquid or gas through an orifice at the open end of the tube. The open end of the syringe may be fitted with a hypodermic needle, a nozzle, or tubing to help direct the flow into and out of the barrel. The disposable plastic syringe has become an important part of the medical scene since its introduction in the late 1950's. Today more and more attention is being focused on the composition and configuration of this everyday item. It is an instrument which is used for injecting any liquid into the body of human beings or of animals. These syringes are used for injecting the medicine into the body or into the nerve of the body which are not possible to take in through mouth or takes much time in mixing with blood. Disposable Syringes made of plastic Material have been successfully used in medical and pharmaceutical practice for many years. The constantly increasing use of this type Syringe indicates its importance, which is based mainly on the advantages it offers regarding cost and hygienic applications. Plastic syringes are becoming more popular in the medical world due to its lower cost and higher accuracy. Uses & Applications Disposable syringes commonly are used in modern medicine for the injection of drugs and vaccines or for the extraction of blood. The often are used instead of reusable syringes in an effort to avoid spreading a disease. Among the common uses of disposable syringes are the injecting of insulin by a diabetic person and the administering of a local anesthesia by a dentist. A medical syringe that is used to give shots to more than one person without being properly sterilized is a potential source of disease. This can be an especially pressing concern in poor or undeveloped areas, where an injection often cannot be given under ideal medical conditions. Therefore, disposable syringes often are favored over reusable syringes for vaccines, in order to avoid the risk of transmitting blood borne diseases such as human immunodeficiency virus (HIV) and hepatitis from one person to another. Needle exchange programs that provide intravenous drug users with disposable syringes and needles are based on the same idea, because reuse and sharing of infected needles by drug users is one of the principal ways HIV is transmitted in the developed world. Market Survey Needles and syringes are amongst the most extensively used medical disposables. Healthcare professionals represent the largest end use market for syringes, followed by diabetics. A substantial rise in the number of drug addicts has also contributed to the enhanced demand for syringes across the world. Rising life expectancies and growing proportion of the elderly have led to increased demand for healthcare services, and greater need for drugs to be injected. Additionally, a number of newly introduced drugs including DNA based drugs are not available in the form of pills and must be administered intravenously, thereby enhancing the demand for disposable syringes. Worldwide market for syringes is driven by an aging population and related rise in healthcare demand. The Present demand of Disposable syringes is being adequately met by indigenous production. In increasing awareness in health care, AIDs and like diseases and improvement in per capita income is expected to create further growth in demand of disposable syringe / needles. Since there is in need to add few more new units for manufacturing of Disposable Syringe. The growth in domestic demand may be conservatively expected to be 25% per annum, assuming constant export of 100 million syringes /year only. One additional unit every year with 25 million products shall be needed to increase in indigenous demand alone besides increase in export quantities is likely to be the further aggravate the demand. The Industry is exporting about 80 million syringes annually which is reasonably spread amongst various units. The measure importing country is Russia. (For sustained exports on durable basis, accreditation under ISO: 14000 or ISP 9000 is mandatory. Imports are limited to certain sizes like 10.20 and 50 ml because of relatively uneconomical demand quantities in such sizes. The total imported in all size may be 35 40 million pieces. Few Indian Major Players are as Under: Albert David Ltd. Disposable Medi Aids Ltd. H L L Lifecare Ltd. Hindustan Syringes & Medical Devices Ltd. Iscon Surgicals Ltd. La Medical Devices Ltd. Lifeline Injects Ltd. Lifelong Meditech Ltd. Nirma Ltd. Raaj Medisafe India Ltd. Sangam Health Care Products Ltd. Surgiplast Ltd.
Plant capacity: 16800 Nos. Syringes (2.5 ml size/day),16800 Nos. Syringes/ (5 ml size/day)Plant & machinery: 104 Lakhs
Working capital: -T.C.I: Cost of Project : 255 Lakhs
Return: 26.00%Break even: 48.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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