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Plastics, Polymers and Resins, Polypropylene (PP), Polystyrene (PS), Acrylonitrile butadiene styrene (ABS), Polyethylene terephthalate (PET), Polyester, PA, Poly(vinyl chloride) (PVC), Polyurethanes (PU), Polycarbonate (PC), Polyethylene (PE)Projects

Plastics have revolutionized our lives, creeping into every nook and corner of our homes and offices. However, India’s per capita consumption of plastics is still 6 kg compared to 25 kg in developed countries. Consumer plastics mainly comprise polymers such as polypropylene, high and low density polyethylene, and vinyl chloride. Broadly plastics can be classified into two types namely Thermosetting and Thermoplastic. The type of plastics includes HDPE, LDPE, PVC, PP, PS, PETE and vinyl plastics, to name a few.

The plastics industry is highly fragmented. There are about 22,000 plastic processing units, of which three-fourth are in the small –scale sector, which also accounts for a quarter of the total polymer consumption. About 30 per cent of the total polymer consumption accounts for recycled plastic. Plastics have a high volume –to-weight ratio, which makes their collection and transport a major cost factor.

The Indian plastics industry has been growing at a phenomenal rate of 15 per cent over the years. Thus its potential is being utilized properly. The boost in the plastics industry is due to the rapid growth of segments like electronics, packaging, healthcare, consumer durables and telecommunication sectors.Annually around six million tonnes of plastic is produced in the country, with the plastic packaging sector growing fastest.

Reliance Industries Ltd., Gas Authority of India and petrochemicals are major producers of polymers in India. RIL, Asia’s largest manufacturer of polypropylene with a combined capacity of over one million tonnes, holds 70 per cent market share.

India will be the third largest plastics consumer after the US and China by 2010 at over 12 million.Plastic goods consumption is expected to double in the next three years.  Experts have predicted that India’s market for finished plastic goods will reach $300 billion by 2012, while exports are expected to reach a level of $200 billion in the same period. India ranks highest in recycling of plastics with 60 per cent of plastic recycled compared with a world average of 20 per cent. Experts have estimated thatthe basic demand for plastic would be boosted over the next years by the housing, automobile and retail sectors.


We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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Polyurethane Sheets & Pipes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Polyurethane is a polymer obtained by an exothermal reaction between Isocyanate (MDI diphenylmethane-diisocyanate or TDI toluendiisocyanate) and Polyol (polyether or polyester). One of the most desirable attributes of polyurethanes is their ability to be turned into foam. PU Sheet that is broadly used in gaskets, seals, gears, bearings, bumpers, valve seals, noise damper, slurry transfer and solvent lines. This sheet is manufactured utilizing the polyurethane and other allied materials. The Polyurethane Sheets is in various thickness and lengths as per the specific needs. Polyurethane tubing and urethane tubing are some of the toughest and most flexible tubing materials available. They are abrasion and tear resistant. Polyurethane tubing and urethane tubing are the perfect material choices for pick-and-place applications. The industry has expanded along with expansion of diverse application areas such as packaging, extrusions, blow mouldings and industrial mouldings for automobiles, telecommunications, white goods.
Plant capacity: 1440 MT/AnnumPlant & machinery: 178 Lakhs
Working capital: -T.C.I: Cost of Projects: 496 Lakhs
Return: 25.00%Break even: 58.00%
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Wood Plastic Composite - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Wood plastic composite is good to solve the problem arises in the environment. There is scope of use agricultural waste product. In this case we will use waste polypropylene or polyethylene, or it may be used virgin polypropylene or polyethylene, waste wood. Rice husk, plastic additives like (DOP, DBP etc). There are different percentages of raw material used for the production of pallets decking, outdoor furniture like park bench, windows and door shutter frames etc. This product is manufactured by using automatic imported machineries or by using indigenous machines. Automatic machines are given the good finished product with quality. There is very negligible amount of environmental pollution available, which can be controlled by easy means. Most of the raw materials are available in our country easily. There is also availability of plant and machineries indigenously or by importing one. Wood plastic composites are an important and growing segment of the forest products industry. This industry segment has grown in double digit percentages annually for the past decade. In North America, the WPC market has been dominated by rail and decking products while in Europe more emphasis has been placed on automotive applications. In China and other parts of Asia, the WPC market is beginning to experience considerable growth along with a wider variety of product offerings including pallets, doors, and architectural moldings.
Plant capacity: 1152 MT/AnnumPlant & machinery: 75 Lakhs
Working capital: -T.C.I: Cost of Projects: 288 Lakhs
Return: 43.00%Break even: 45.00%
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PVC Banners (Frontlit, Backlit & Vinyl) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

PVC flex is made out of PVC and fabric raw material, specially designed for solvent printing industry. It is suitable for indoor and outdoor printing used in billboard, display, banners and exhibition booth decoration. PVC Flex is best to all Digital printer specially designed for Indian market. Due to stable chemical character and excellent ink absorbency, PVC Flex will bring wonderful digital printing images for large format picture advertisements. In virtue of the high classic quality and best sales service, nowadays PVC Flex is playing an important role in signage & Banner Advertising industry. This market is booming with 25-30% annual growth and is worth around Rs 500-600 crore. Our products will surely take the market by storm. Being based in India, we’ll provide the best after sales support and assistance to our clients. This will consequently affect the Korean and Chinese markets in India, as our products would have an added advantage of local presence.
Plant capacity: 18000 Sq. Mtrs./DayPlant & machinery: 236 Lakhs
Working capital: -T.C.I: Cost of Projects: 455 Lakhs
Return: 26.00%Break even: 54.00%
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Plastic Granules from Plastic Waste - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Plastic is a very common material that is now widely used by everybody in this world. Plastic is used in many ways as it is light weight and compact. Plastic can be recycled and new products can be formed from waste plastic. Though all types of plastic cannot be recycled a considerable portion can be recycled so that the environment is protected. Plastic recycling involves the process of recovering scrap plastics and these waste plastics are then reprocessed to form new materials that may be different from their original state. Plastics are divided into two distinct groups: thermoplastics and thermosets. The majority of plastics are thermoplastic, meaning that once the plastic is formed it can be heated and reformed repeatedly. The other group, the thermosets, cannot be remelted. Once these plastics are formed, reheating will cause the material to decompose rather than melt. In order to be reprocessed, plastics waste has to be ground to a particle size close to that of virgin resin. The size reduction in most cases is accomplished with the use of a granulator. The per capita consumption of polymers in India is around 5.5 kg. The average per capita consumption of polymers is estimated 90 kg for the US and 22 kg for China. While the global average consumption is estimated at 17 kg per person. The demand estimates for all polymers including engineering polymers was envisaged to increase from 7.5 mn tonne in 2006-07 and to 9.5 mn tonne in 2009-10. It was projected at close to 14 mn tonnes in 2014-15. India is one of the fastest growing polymer market in the world, and is expected to become the world's third largest polymers market, with a consumption of 12.5 mn tonne, after the US and China, by 2010. Few Indian Major Players are as under:- Aadi Industries Ltd. Bhansali Engineering Polymers Ltd. Borana Plastic Ltd. Gujarat Binil Chemicals Ltd. Gujarat Chemi-Plasto Ltd. K S M Exports Ltd. Petro Plast Industries Ltd. Promising Exports Ltd. Rajasthan Polymers & Resins Ltd. Rishi Techtex Ltd. Shyam Textiles Ltd. Styrolution A B S (India) Ltd. Super Polyfabriks Ltd. Suprapti Plastics Ltd. Tarajyot Polymers Ltd. V H C L Industries Ltd.
Plant capacity: 960000 Kgs / AnnumPlant & machinery: Rs.58 Lakhs
Working capital: -T.C.I: Cost of Project : Rs.191 Lakhs
Return: 25.00%Break even: 62.00%
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ABS Granules - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

ABS granules stands for Acrylo Nitrile Butadyne Styrene granules. Their chemical composition render them the physical properties like hardness, rigidity and the tendency to remain tough even at low temperatures. These ABS Granules consist of particles of a rubber like toughener suspended in a continuous phase of styrene acrylo nitrile (SAN) copolymer. Generally, most of the naturally occurring ABS Granules are translucent to opaque and they can be pigmented to almost any color. The various grades of granules are meant for injection molding, extrusion, blow molding, foam molding and thermoforming. Acrylonitrile butadiene styrene resin (ABS) has excellent rigidity and is resistant to stretch, bend, impact, etc. and has excellent heat/cold resistance and chemical resistance. ABS is also suitable for plating, easy to be colored, and is able to make molded products with gloss. ABS demand is dominated by appliance applications, which accounted for over 32% of overall ABS volumes in 2011. However, automotive and consumer goods are fast growing applications of ABS and are expected to gain a substantial market share over the next six years. Demand for ABS in the domestic as well as global markets is increasing with massive growth opportunities in the major user segments. Few Indian Major Players are as under:- Aadi Industries Ltd. Bhansali Engineering Polymers Ltd. Borana Plastic Ltd. Gujarat Binil Chemicals Ltd. Gujarat Chemi-Plasto Ltd. K S M Exports Ltd. Petro Plast Industries Ltd. Promising Exports Ltd. Rajasthan Polymers & Resins Ltd. Rishi Techtex Ltd. Shyam Textiles Ltd.
Plant capacity: 1800 MT/ AnnumPlant & machinery: Rs.214 Lakhs
Working capital: -T.C.I: Cost of Project : Rs.1133 Lakhs
Return: 25.00%Break even: 42.00%
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HDPE/PP Woven Sacks - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Woven fabric is a textile formed by weaving. It is produced on a loom, and made of many threads woven on a warp and a weft. Woven polypropylene/HDPE bags or simply woven PP/HDPE bags are considered to be the toughest packaging bags, widely used to pack materials for grain, milling and sugar industry. They are non toxic. Lighter in weight & have more advantages than conventional bags. HDPE woven sacks are much stronger & can withstand much higher impact loads because of HDPE strips elongation at break is about 15-25% as compared to 30% of Jute. The major users of HDPE/PP woven sacks are fertilizer, sugar, cattle feed, cement & other chemical Industries. Fabric from HDPE strips is also ideal for the manufacture of shopping bags, sport hold-all, deck chairs, books binding Cinema screen wall facing & carpet backing etc. The current demand of woven sacks in North Eastern Region is estimated to be in the range of 600 - 650 MTPM of which only 60 - 70% of the requirement is fulfilled by local industries, Cement, Fertilizer and Flour Mills are major woven sacks consuming sectors in North-Eastern Region. The only fertilizer complex (urea based) of NER is located in Assam with installed capacity of 0.5 MMTPA, and has reported a production growth of 12% in the past five years. Apart from urea complex, there are 9 bio-fertilizer units in the region with a total installed capacity of 1115 MTPA. Thus, it is a good project for entrepreneurs to invest.
Plant capacity: 2 Lakh nos. /DayPlant & machinery: Rs. 898 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 1794 Lakhs
Return: 28.00%Break even: 52.00%
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PET Bottle Recycling - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Polyethylene terephthalate or PET (also known as PETE) is one of the most common types of plastic. Most single-serve plastic bottles, including those for water, soft drinks and juices, are made with PET. Designated by the recycling code “1”. Being extremely light, PET bottles help to reduce the emission of contaminants during their transport. Since they require less fuel during transport, they also help saving energy. PET is globally recognized as a safe, recyclable packaging material. PET is the main constituent in a variety of consumer and industrial products including plastic fibers, videotape, audiotape, film, engineered resin, food containers. PET recycling is the process of reprocessing plastic that already has been used before and giving it some new reusable form. For instance, this could mean melting down soft drink bottles and then casting them as plastic chairs and tables. Typically a plastic is not recycled into the same type of plastic, and products made from recycled plastics are often not recyclable.Thus, it is a good project for entrepreneurs to invest. Few Indian Major Players are as under:- Allen Laboratories Ltd. Dhunseri Petrochem & Tea Ltd. F C L Technologies & Products Ltd. [Merged] Filaments India Ltd. Futura Polymers Ltd. [Merged] Garden Polymers Pvt. Ltd. Jauss Polymers Ltd. L-Pack Polymers Ltd. Mold-Tek Packaging Ltd. Pearl Engineering Polymers Ltd. Pearl Polymers Ltd. Polycon International Ltd. Radico Khaitan Ltd. Sachi Molding Solutions Pvt. Ltd. Sen Pet (India) Ltd. Shripet Cybertech Systems Ltd. South Asian Petrochem Ltd. [Merged] Sunrise Containers Ltd.
Plant capacity: 6000 MT/AnnumPlant & machinery: Rs. 130 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 451 Lakhs
Return: 26.00%Break even: 66.00%
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PVC Flex Banner - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

PVC flex is made out of PVC and fabric raw material, specially designed for solvent printing industry. It is suitable for indoor and outdoor printing used in billboard, display, banners and exhibition booth decoration. PVC Flex is best to all Digital printer specially designed for Indian market. Due to stable chemical character and excellent ink absorbency, PVC Flex will bring wonderful digital printing images for large format picture advertisements. In virtue of the high classic quality and best sales service, nowadays PVC Flex is playing an important role in signage & Banner Advertising industry. Flex is a sheet of polythene widely used to deliver high quality digital print for outdoor hoardings and banner, mainly printed by large color plotters in CMYK mode. These prints are efficient, Low-cost and durable substitutes of hand painted hoarding and hand written banner. The polyvinyl chloride (PVC) goods market may have a sigh of relief, with a fall in demand and the consequent fall in prices recently. Also, prices of leather goods such as upholstery, shoe, luggage, diaries, belts, jean labels and sports goods are likely to become a tad expensive due to the finance ministry’s decision to impose anti-dumping duty on imports of PVC flex films from China. Industry sources said imports of raw material PVC, a polymer variant, were free and demand for PVC flex goods was huge. The Indian Printing Industry is well established and presently growing at 12% per annum. According to NPES/ PRIMIR report, India is the world’s fastest growing market with a projected 73% rate of growth from 2006-11. Not only India is growing extremely fast but also it is doing so from a very large base. Today, India’s printing market is about US$ 12.1 billion and is forecast to grow more than US$ 20.9 billion in coming years. Due to multi applications, demand of PVC Flex Banner is increasing day to day. It is advisable for new entrepreneurs to venture in to this field.
Plant capacity: 54 Lakh sq.mt./AnnumPlant & machinery: Rs. 236 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 455 Lakhs
Return: 26.00%Break even: 54.00%
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PVC Flex Banner - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Flex is a sheet of polythene widely used to deliver high quality digital print for outdoor hoardings and banner, mainly printed by large color plotters in CMYK mode. These prints are efficient, Low-cost and durable substitutes of hand painted hoarding and hand written banner. PVC flex is made out of PVC and fabric raw material, specially designed for solvent printing industry. It is suitable for indoor and outdoor printing used in billboard, display, banners and exhibition booth decoration. There are two types of pvc flex- 1)Frontlit Flex 2)Backlit Flex. Laminated Backlit flex products are widely used for indoor and outdoor advertisement. Its surface has fine ink absorption which is compatible for all solvent-based printers such as Vutek, Nur, Scitex, etc. With special treatment, The products have a good property of anti-microbial and anti-aging. Backlit flex is a good translucent media material design for backlit displays which perform a high printing quality while printing a single strike image. Its certain finishing treatment makes ideal performance. The Signage Industry is witnessing robust growth in India with strong and steady economic growth. More and more MNC’s are coming to India, branding has become an important aspect in every segment. Signage, LED &Showroom Display plays a very important role in each and every business. In India advertising industry is worth more than 3.5 billion US dollars annually with a growth rate of approximately 20% per annum. The printing industry in India has assumed growing significance during the last decade, as one of the biggest and fastest growing sectors in India. The growth has always been in double digits and significantly, more than the GDP growth rate. Any entrepreneurs venture into this field will be successful.
Plant capacity: 414.72 sq.mt./Annum,PVC Flex Banner(Frontlit/Backlit): 210 Lakhs sq.mt./Annum,PVC Flex Banner(Vinyl): 204.72 Lakhs sq.mt./AnnumPlant & machinery: Rs. 833 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 1451 Lakhs
Return: 28.00%Break even: 50.00%
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Epoxy Resin - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

The epoxy resins have steadily grown in their use in the plastics and related industries due to the variety of forms in which they may be processed. As thermosetting materials, they are cured or cross-linked by the addition of a hardener to the original liquid resin. The repeating molecular structure is attached to terminal molecular groups as curing taken place. Epoxy Resins are now produced in most of the developed countries of the world. But in India, although this item was introduced in late fifties, but indigenous production started in late sixties. The wide and highly useful spectrum of properties exhibited by cured epoxy resins has identified them to be the most superior, unique and extremely versatile synthetic/resins. No other synthetic resins than epoxy resins have got so many extremely useful properties together. The manufacture of epoxy resin has started in the country during late sixties. The existing manufacturer started their production with foreign technical collaboration and as such the technology of manufacture has been well developed in the country; the existing manufacturers are producing quality products, even they are on the verge of starting exports now a days. As such the technical knowhow may be arranged from indigenous source. Paints and varnishes containing epoxy as binders are used primarily for surface protection. The epoxy coating is used in protection against corrosive environments in structural steel works, processing equipment, chemical plant, oil refineries and food processing industries. The analysts forecast the Global Epoxy Resins market to grow at a CAGR of 7.36 percent over the period 2012-2016. One of the key factors contributing to this market growth is the increasing demand for epoxy resins in the emerging economies of Asia, Latin America, and Eastern Europe. The Global Epoxy Resins market has also been witnessing an increase in product innovation and R&D activities. However, the rise in raw material prices could pose a challenge to the growth of this market. As a whole it is a good project for entrepreneurs for investment.
Plant capacity: 300 MT /AnnumPlant & machinery: Rs. 29 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 83 Lakhs
Return: 26.00%Break even: 61.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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