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Plastics, Polymers and Resins, Polypropylene (PP), Polystyrene (PS), Acrylonitrile butadiene styrene (ABS), Polyethylene terephthalate (PET), Polyester, PA, Poly(vinyl chloride) (PVC), Polyurethanes (PU), Polycarbonate (PC), Polyethylene (PE)Projects

Plastics have revolutionized our lives, creeping into every nook and corner of our homes and offices. However, India’s per capita consumption of plastics is still 6 kg compared to 25 kg in developed countries. Consumer plastics mainly comprise polymers such as polypropylene, high and low density polyethylene, and vinyl chloride. Broadly plastics can be classified into two types namely Thermosetting and Thermoplastic. The type of plastics includes HDPE, LDPE, PVC, PP, PS, PETE and vinyl plastics, to name a few.

The plastics industry is highly fragmented. There are about 22,000 plastic processing units, of which three-fourth are in the small –scale sector, which also accounts for a quarter of the total polymer consumption. About 30 per cent of the total polymer consumption accounts for recycled plastic. Plastics have a high volume –to-weight ratio, which makes their collection and transport a major cost factor.

The Indian plastics industry has been growing at a phenomenal rate of 15 per cent over the years. Thus its potential is being utilized properly. The boost in the plastics industry is due to the rapid growth of segments like electronics, packaging, healthcare, consumer durables and telecommunication sectors.Annually around six million tonnes of plastic is produced in the country, with the plastic packaging sector growing fastest.

Reliance Industries Ltd., Gas Authority of India and petrochemicals are major producers of polymers in India. RIL, Asia’s largest manufacturer of polypropylene with a combined capacity of over one million tonnes, holds 70 per cent market share.

India will be the third largest plastics consumer after the US and China by 2010 at over 12 million.Plastic goods consumption is expected to double in the next three years.  Experts have predicted that India’s market for finished plastic goods will reach $300 billion by 2012, while exports are expected to reach a level of $200 billion in the same period. India ranks highest in recycling of plastics with 60 per cent of plastic recycled compared with a world average of 20 per cent. Experts have estimated thatthe basic demand for plastic would be boosted over the next years by the housing, automobile and retail sectors.


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Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

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PVC DOORS

A door is a movable structure used to close off an entrance, typically consisting of a panel that swings on hinges or that slides or rotates inside of a space. When open, they admit ventilation and light. The door is used to control the physical atmosphere within a space by enclosing the air drafts, so that interiors may be more effectively heated or cooled. Doors are significant in preventing the spread of fire. They also act as a barrier to noise. They are also used to screen areas of a building for aesthetics, keeping formal and utility areas separate. Doors also have an aesthetic role in creating an impression of what lies beyond. Doors are often symbolically endowed with ritual purposes, and the guarding or receiving of the keys to a door, or being granted access to a door can have special significance. Similarly, doors and doorways frequently appear in metaphorical or allegorical situations, literature and the arts, often as a portent of change. Architectural doors have numerous general and specialized uses. Doors are generally used to separate interior spaces (rooms, closets, etc.) for privacy, convenience, security, and safety reasons. Doors are also used to secure passages into a building from the exterior for reasons of safety and climate control. PVC doors are waterproof and do not expand, contract or warp when they come in touch with water. They are termite proof and no termites or other insects can harm the product unlike other traditional material, which disintegrate when termite or insects attack it. They are also fire retardant and easy to maintain and install. PVC doors have anti fungal properties with excellent weather ability, durability and above all eco friendly. The Indian construction industry, an integral part of the economy and a conduit for a substantial part of its development investment, is poised for growth on account of industrialization, urbanization, economic development and people's rising expectations for improved quality of living in the coming years. There is a very good scope and market potential for new entrepreneurs to venture into this field.
Plant capacity: 100000 Nos./Annum (PVC Doors)Plant & machinery: 293 Lakhs
Working capital: -T.C.I: 1557 Lakhs
Return: 45.00%Break even: 49.00%
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PVC COMPOUNDS FROM PVC RESINS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Polymers have found uses in all spheres of life with demand for better materials, greater functional utility, more economical packaging and versatile and durable all weather products. PVC is a chlorinated hydrocarbon and is a thermoplastic material. Thermoplastic materials are those that can be melted again and again. These materials can be heated to a certain temperature and will harden again as they cool. Its long life excellent resistance to chemicals, its self extinguishing resistance to chemicals, its self extinguishing and electrical properties and availability in a wide range of colours give it an edge over other plastic materials. P.V.C. is of special interest of developing countries like India as it is used in the building industry. It is a substitute for item and steel and non ferrous metal and replaced lead and aluminium. It is also a supplementary material for goods of bulk consumption such as leather and rubber and for electrical insulation paper gloss for containers wood for lamination paneling and asbestos. Nowadays, PVC is commonly used in the construction sector, for example in window frames and shutters, pipe cabling and coating, etc. PVC can be used for tons of other applications from industrial ware and widely used in the healthcare sector, to car spare parts, toys factory, food packaging, raingear, etc. There exist different PVC grades such as coast or blow film, high impact, wire and cable grade, thermoforming, injection molding, rotational molding, etc. PVC is one of the world's most widely used polymers because of its versatility, excellent inherent properties and cost effectiveness, and yet its sensitivity to the processes used to convert it into end products make it a challenge for any PVC compound producer. Developing tailored grades of PVC compound to suit specific performance requirements calls for a wealth of formulation knowledge, technical experience and an in-depth understanding of processing. Success in the laboratory has to transfer not only to the process but also to the individual equipment on which the compound is converted into usable product. The Indian industry has created enough capacity to export polymers in substantial quantities. With the steady build-up of capacities, the downstream products industry is increasingly accessing local supplies. The supplies have expanded from IPCL's Nagothane plant, Reliance's Hazira plant, Finolexs Raigad plant, and South Asia's PET project at Haldia. With the start-up of Reliance's polypropylene plant, the position changed further. India has over 22,000 processing units with a turnover of about USD 6 bn. The plastics machinery industry supplies more than 3000 machines per annum to the industry. India is one of the fastest growing polymer market in the world, and is expected to become the world's third largest polymers market, with a consumption of 12.5 mn tonne, after the US and China, in 2010. The significant domestic demand growth is expected from the user industries such as telecom, food and beverages, packaging, transportation and consumer durables, and from continued substitution of traditional materials like wood, metal, glass. There exists a very good opportunity and ample scope to venture into this field for new entrepreneurs. Few Indian Major Players are as under: Amartara Plastics Pvt. Ltd. Cybele Industries Ltd. D C M Shriram Consolidated Ltd. Hac India Ltd. Kalpena Industries Ltd. Kalpena Plastiks Ltd. Leela Packagings Ltd. Magnum Machines Pvt. Ltd. Patron Industries Pvt. Ltd. Puneet Resins Ltd. Salzer Controls Ltd. Salzer Electronics Ltd.
Plant capacity: 3000 MT/AnnumPlant & machinery: 129 Lakhs
Working capital: -T.C.I: 675 Lakhs
Return: 45.00%Break even: 32.00%
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PLASTIC (HDPE) WATER STORAGE TANKS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Water storage tanks are an attractive alternative to steel tanks. They do not corrode and available in different colours. Water tanks are used to ensure safe and clean water for various purposes. So it is necessary to construct the tanks in a way that maintains the purity and hygiene of water. HDPE water storage tanks are most reliable tanks available today. These tanks are most suitable for water storage purpose in residential to commercial properties. They have a significant life expectancy of 20 to 22 years. In addition these are nontoxic/food grade, rust and rot free, extremely durable and long lasting, sunlight (OV) & Chemical resistant, seamless and odourless. The demand of plastic (HDPE) tanks are growing day by day due to growth in construction industry and living standard of people all over the world. New entrepreneurs can well venture into this field will be successful. Few Indian Major Players are as under: Balmer Lawrie Van Leer Ltd. Fusion Polymers Ltd. Hitech Plast Ltd. Mipak Polymers Ltd. Naman Plastic Processor Ltd. Prestige Hm Polycontainers Ltd. Rasik Plast Ltd. Raunaq Plastics Ltd. Sintex Industries Ltd. T P L Plastech Ltd. Time Technoplast Ltd. United Impex Ltd. Cost Estimation: Capacity : 90000 Nos./Annum Plastic (HDPE) Storage Tanks) Storage Tank Capacity 1000 Ltrs.
Plant capacity: -Plant & machinery: 167 Lakhs
Working capital: -T.C.I: Total Capital Investment : 1246 Lakhs
Return: 49.00%Break even: 28.00%
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EXPANDED POLYURETHANE FOAM - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Polyurethane is a polymer obtained by an exothermal reaction between Isocyanate (MDI diphenylmethane-diisocyanate or TDI toluendiisocynate) and polyol (polyether or polyester) one of the most desirable attributes of polyurethanes is their ability to be tuned into foam. Blowing agents such as water certain, halocarbons such as HFC-245fa (1, 1, 3, 3-pentafluoropropane) and HFC-134a (1, 1, 1, 2-tetrafluorethane) and hydrocarbons such as n-pentane can be incorporated into the polyside or added as an auxiliary stream. Water reacts with the isocyanate to create carbon dioxide gas, which fills and expands cells created during the mixing process. Polymer during the foaming process. They are used to emulsify the liquid components, regular cell size and stabilize the cell structure to prevent collapse and surface defects, rigid foam surfactants are designed to produce very fine cellos and very high closed cell content. Surfactants are used to modify the characteristic of the polymer during the foaming process. They are used to emulsify the liquid components, regular cell size, and stabilize the cell structure of prevent collapse and surface defects. Rigid foam surfactants are designed to produce very fine cells and very high closed cell content. Flexible foam surfactants are designed to stabilize the reaction mass while at the same time maximizing open cell content to prevent the foam from shrinking. The need for surfactant can be affected by choice of isocyanate, polyol component compatibility, system reactivity, process condition and equipment, tooling, part shape, and shot weight. Though the properties of the polyurethane are determined mainly by the choice of polyol the diisocyanate exerts some influenced by the functional group reactivity and the number of functional isocyanate groups. The mechanical properties are influenced by the functionality and the molecular shape. The choice of diisocyanate also affects the stability of the polyurethane upon exposure to light. Polyurethane’s main characteristic versatility is the most versatile plastic material. Versatility as per physical mechanical characteristics of the polymer rigid, semi-rigid, flexible, solid, closed cell, open cell thermo-plastic, thermosetting etc. There are two different types of polyurethanes, expanded polyurethane and compact polyurethane. There is a very wide scope and good market potential of products manufactured in this sector.
Plant capacity: 240000 Kg./AnnumPlant & machinery: 120 Lakhs
Working capital: -T.C.I: Cost of Project : 263 Lakhs
Return: 44.00%Break even: 57.00%
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PVC Pipes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

PVC pipes are produced by extrusion process followed by calibration to ensure maintenance of accurate internal dia with smooth internal boxes. The pipes generally come in length of 6 meters. A wide range of injection moulded fittings including tees, elbows, reducers, caps, pipes saddles, inserts and threaded adaptors for pipe sizes 15-150 mm are available. The PVC pipes are much lighter than cast iron or A.C. pipes. Because of their light weight PVC pipes are easy to handle, transport and install. It is also lower in cost in comparison with conventional pipes of equal dimensions and pressure rating. PVC pipes are used in water distribution, sewer systems, conduit and ducting, agriculture irrigation and drainage etc. it is widely used in residential construction because of the ease of joining with solvent glues. The PVC products are getting more and more popularity over the world, so setting of this unit will be beneficial for new entrepreneurs. Few Indian Major Players are as under: A M L Steel Ltd. Agrocel Industries Ltd. Ajanta Tubes Ltd. Anant Extrusions Ltd. Aravali (India) Ltd. Ashish Chemo-Plast Equipments Ltd. Ashish Polyplast Ltd. Assam Roofing Ltd. Bhagyanagar Wood Plast Ltd. Bharat Pipes & Fittings Ltd. Bharat Steel Tubes Ltd. Fine Plast Polymers Ltd. Finolex Industries Ltd. Greenfield Corp Ltd. Gwalior Polypipes Ltd. Jadia Pipes (India) Ltd. Jain Tube Co. Ltd. Jolly Plastic Inds. Ltd. Kisan Extrusions Ltd. Kisan Mouldings Ltd. Kitec Industries (India) Ltd. Kriti Industries (India) Ltd. Nagarjuna Fertilizers & Chemicals Ltd. Narmada Macplast Drip Irrigation Systems Ltd. Nava Bharat Ventures Ltd. Omega Pipes Ltd. Patton International Ltd. Polycon International Ltd. Prakash Industries Ltd. Prime Petro Products Ltd. Profitcore Pipes Ltd. Raj Irrigation Pipes & Fittings Ltd. Rungta Irrigation Ltd. S R P Industries Ltd. S R P L Ltd. Samana Plastic Ltd. Shri Khdiyar Inds. Ltd. Sicagen India Ltd. Skipper Ltd. Sturdy Industries Ltd. Sudhakar Plastic Ltd. Sudhakar Polymers Ltd. Surya Roshni Ltd. Tapi Prestressed Products Ltd. Tirupati Structurals Ltd. Tulsi Extrusions Ltd. Vindhya Pipes & Plastics Ltd. Vishal Pipes Ltd. Wavin India Ltd. Cost Estimation: Capacity : 1800000 Mtrs/Annum PVC Pipe Size 0.5”, 1”, 1.5”, 2”, 2.5”, 3” each capacity 1000 Mtrs/Day of each diameter
Plant capacity: -Plant & machinery: 208 Lakhs
Working capital: -T.C.I: 1014 Lakhs
Return: 52.00%Break even: 34.00%
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HDPE Pipes & Fittings - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Provision of drinking water supply or in other words ‘piped water’ supply to urban and rural population, constitutes an important aspect of developmental programmes in many countries. Among many materials for pipes and fittings, plastics, though of recent origin, have offered vast potentialities both economical and technical, for exploitation by the engineers, architects builders of plastic materials, polyethylene (low and high density) and unplasticized PVC (Rigid PVC) have been the prime contender though to a fairly smaller extent, propylene and ABS have made their appearance in this field. The HDPE pipes and fittings have a high degree of corrosion resistance are light in weight. Central Public Works Departments, State Public Works Departments, Urban Development Authority, Municipal Board, Water Works, Jal Nigams, Process Industries, Power Houses are the bulk consumers of the HDPE pipes and fittings. Uses of HDPE pipes and fittings are increasing day by day. So there is good scope for new entrepreneurs. Few Indian Major Players are as under: Bhagirath Agro-Plast Ltd. Bhagyanagar Wood Plast Ltd. Dutron Polymers Ltd. Jain Irrigation Systems Ltd. Jayshree Polytex Ltd. Kisan Extrusions Ltd. Kisan Irrigations Ltd. Narmada Macplast Drip Irrigation Systems Ltd. Ori-Plast Ltd. Pioneer Polyfeb Ltd. Ram Telcom Ltd. Rekan Industries Ltd. Reliance Industries Ltd. Rungta Irrigation Ltd.
Plant capacity: 900 MT/AnnumPlant & machinery: 47 Lakhs
Working capital: -T.C.I: Cost of Project 195 Lakhs
Return: 42.00%Break even: 60.00%
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PVC Flex Banner (Frontlit, Backlit & Vinyl) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

PVC Flex is made out of PVC and Fabric raw material, specially designed for solvent printing industry. It is suitable for indoor and outdoor printing used in billboard, display, banners and exhibition booth decoration. PVC Flex is best to all digital printer specially designed for Indian market. Due to stable chemical character and excellent ink absorbency PVC flex will bring wonderful digital printing images for large format picture advertisements. In virtue of the high classic quality and best sales service, now a days. PVC flex is playing an important role in signage & banner advertizing industry. There are two types of PVC flex one is Frontlit flex and Backlit flex. This market is booming with 25 to 30% annual growth and is worth around Rs. 500-600 crore. This will consequently affect the Korean and Chinese markets in India, as our products would have an added advantage of local presence, moreover, quality standards are also no less, than any international brands, although Chinese flex has above 90% market share in India and Korean flex with Just 5 to 7%, but now is set to launch its products to complete with quality standard. There is a very good scope in this sector and new entrepreneurs should venture into this field. Cost Estimation: Capacity : PVC Flex Frontlit 340 gsm (340gsm) 2250000 Sq. MT/Annum PVC Flex Backlit 2250000 Sq. MT/Annum PVC Vinyl 120 gsm 720000 Sq. MT/Annum
Plant capacity: -Plant & machinery: 227 Lakhs
Working capital: -T.C.I: Cost of Project : 417 Lakhs
Return: 45.00%Break even: 54.00%
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ABS RESIN - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

PRODUCT PROFILE Acrylonitrile butadiene styrene resins (ABS) are the largest-volume engineering thermoplastic resin. It is a copolymer made by polymerizing styrene and acrylonitrile in the presence of polybutadiene. ABS is a bridge between commodity plastics like polystyrene and higher-performance engineering thermoplastics like polycarbonate. ABS resins are composed mainly of styrene and varying amounts of butadiene and acrylonitrile. The styrene base provides rigidity and ease of processability, and acrylonitrile offers chemical resistance and heat stability. The butadiene portion of ABS supplies toughness and impact strength. The composition of ABS resins can vary widely, allowing the production of many different grades, which can thus be tailored for different end-use applications. The electronics industry is the growing outlet for ABS, where it is used for business machines, computers, radios, televisions and telephone handsets. Product characteristics Chemical name : Acrylonitrile butadiene styrene resins Chemical formula : (C8H8)x• (C4H6)y•(C3H3N)z) . Melting point : 105 °C (221 °F) APPLICATIONS OF ABS Resin:- ABS resins are consumed mainly in the appliances and electrical/electronic industries. Large volume applications for ABS resins include appliance parts and automotive/transportation uses. Approximately 60% of the total world consumption of ABS resins was for these two markets. The next-largest end use is in the transportation sector (primarily automobiles). In these markets, ABS competes with specialty thermoplastics such as polycarbonates, as well as with commodity polymers such as polyvinyl chloride and polypropylene resins. ABS resins are frequently used in polymer blends for many differing applications. ABSs light weight and ability to be injection molded and extruded make it useful in manufacturing products such as drain-waste-vent (DWV) pipe systems, musical instruments (recorders, plastic clarinets, and piano movements), golf club heads (due to its good shock absorbance), automotive trim components, automotive bumper bars, enclosures for electrical and electronic assemblies, protective headgear, whitewater canoes, buffer edging for furniture and joinery panels, luggage and protective carrying cases, small kitchen appliances, and toys, including Lego bricks. ABS plastic ground down to an average diameter of less than 1 micrometer is used as the colorant in some tattoo inks. ABS is also commonly used in rapid prototyping extrusion-based 3D printers. Its glass transition temperature makes it a material of choice for rapid prototyping relatively high as to reduce unwanted deformation at slightly elevated temperatures but low enough to be safely attainable with standard extrusion setups. GLOBAL SCENARIO: World consumption of ABS is projected to grow at an average annual rate of about 4.0%, with rates of 5–5.5% in China, India and Oceania; 4.0–4.7% in the Middle East, Central and Eastern Europe, and Africa; and 3.2–3.9% in Indonesia, Mexico, Thailand, Malaysia, and Central and South America. Indian demand of ABS resin in 2010-2011 is estimated around 120,000 tons per annum. Growth rate in demand through 2020 is estimated to be 9% per annum. Global capacity will increase 4% per year through 2012, to 9.8 million tons per annum. The market has diverged into a general purpose sector, where cost and productivity are the most important factors and engineering plastics sector is driving most of the industry's growth.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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BISMALEIMIDE TRIAZINE RESIN (BT RESIN) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

PRODUCT PROFILE: BT-Epoxy belongs to the group of thermoset resins used in printed circuit boards (PCBs). It is a mixture of epoxy resin, a common raw material for PCBs and BT resins. This is in turn a mixture of Bismaleimide, which as such is also used as a raw material for PCBs and Cyanate Ester. Three cyano groups of the cyanate ester are trimerized to a triazinering structure, hence the T in the name. In presence of a bismaleimide the double bond of the maleimide group can copolymerize with the cyano groups to heterocyclic 6 membered aromatic ring structures with two nitrogen atoms (pyrimidines). The cure reaction occurs at temperatures up to 250 degrees C, and is catalyzed by strongly basic molecules like Dabco (diazabicyclooctane) and 4-DMAP (4 dimethylaminopyridin). Products with very high glass transition temperatures (Tg) up to 300 degrees C - and very low dielectric constant can be obtained. These properties make these materials very attractive for use in PCBs. Product characteristics: BT / Epoxy possess characteristics that make it an excellent selection for larger panel sizes. Advantages such as a high Tg, low coefficient of thermal expansion and excellent electrical insulation in high humidity and at higher temperatures make this to be a good material choice. The enhanced heat resistance of BT resins comes from their ring structure rather than increasing the density of cross links. This means that they have relatively good bond strength and are less brittle than epoxies. It was found that the BT/ Si3N4 composites showed increase in thermal conductivity with Si3N4 weight fraction. The thermal conductivity of the BT/Si3N4 composites was up to 0.94 W/m.K, for a mixture containing 50 wt% of micro Si3N4 fillers in the BT resins matrix, which was about 5 times larger than the pure BT resin. Moreover, the BT/Si3N4 composites had excellent thermal properties. BT resin has become the preferred laminate material for many manufacturers because of its high Tg, low dielectric constant and good insulation properties. Applications of Bismaleimide triazine resin: BT resins having various processing temperature conditions can be formulated, which, after polymerizing and crosslinking, can provide materials with various thermal stability, dielectric constants, and mechanical properties for various applications:- • BT resin is the 'glue' that holds together the glass yarn fibers. • BT resin is used to make substrates that connect chips used in handsets to printed circuit boards, integrated circuits for smart phones, tablet PCs, feature phones, and networking devices. • The proportions in the BT resins are varied to produce different properties: a resin with 10% bismaleimide by weight is used for general purpose printed circuit boards, as it has a similar curing temperature to epoxy resins. • BT is also used to hold the chip dies in place on the packaging substrate material. GLOBAL SCENARIO: BT resin has become the preferred laminate material for many manufacturers because of its high Tg, low dielectric constant and good insulation properties. In fact, BT is now apparently the standard substrate material for BGA's, and is also being used in CSP laminates. Japan accounts for an estimated 90% of worldwide output of the product and MGC alone accounts for 50%. PC Mitsubishi Gas Chemical and Hitachi Chemical, boasting 90% global market share.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Unsaturated Polyester Resin - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Profile: Unsaturated polyester resins are produced by the polycondensation of saturated and unsaturated dicarboxylic acids with glycols. Unsaturated polyester resins form highly durable structures and coatings when they are cross linked with a vinylic reactive monomer, most commonly styrene. The properties of the cross-linked unsaturated polyester resins depend on the types of acids and glycols used and their relative proportions. Wall panels fabricated from polyester resins reinforced with fiberglass so called fiberglass reinforced plastic (FRP) are typically used in restaurants, kitchens, restrooms and other areas that require washable low maintenance wall Applications Uses & Applications of UPR are: Polyester resins are used in sheet moulding compound, bulk moulding compound and the toner of laser printers. • Unsaturated Polyester Resin is thermosetting liquid viscous polymer mainly used in Glass Reinforced Plastics industry as a main raw material for FRP Products. • To manufacture polymeric insulators as material is electrically good insulator. • Pipes and poles and all kind of FRP sections, housing like domes, panel covers made of FRP and platforms for oil exploration activities and tanks. • find extensive use in the manufacture of corrosion resistant process equipment & storage tank, filament winding, pultruded & moulded articles; in cultured marble; architectural & construction products and in the automotive and transportation industry • Used as accessories and body parts like car bumpers and bus body etc. Global Scenario: Over the next 5 years, total unsaturated polyester resins consumption across the globe is expected to continue strong growth momentum at 6.3% CAGR. The unsaturated polyester resins market is expected to reach US $ 5.8 billion by 2015. The demand for polymers thermosets, alloys, blends and composites was expected to rise to nearly 9.5 million TPA by the year 2011-12. The main consumer segments of polymers - buildings and construction, plasticulture, packaging, teletronics, transportation, domestic consumer goods will all require increasing petro chemical inputs. The expansion will not be limited to quantum; it will be supported also by technology upgradation and higher value addition. UPR market is expected to grow in near future because of new applications and demands. As wind energy and construction market have shown highest growth in last few years it is expected that, this growth will facilitate unsaturated polyester resins industry and it will continue the same performance and generate high revenue for the UPR manufacturer. In Western Europe, annual growth of 7 to 8% is forecast for unsaturated polyester resin consumption in this segment during 2007 to 2012. Growth will be higher in Asia. Since there is a huge demand for unsaturated polyester resins in market therefore the entrepreneur venturing in this field expects an enormous success.
Plant capacity: 1000 Kg/dayPlant & machinery: 53 Lakhs
Working capital: -T.C.I: 228 Lakhs
Return: 41.00%Break even: 42.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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