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Thermocol Cups, Glass And Plates - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost & Revenue

EPS/ Thermocol is the standard abbreviation for Expanded Poly Styrene. Low levels of styrene occur naturally in plants as well as a variety of foods such as fruits, vegetables, nuts, beverages and meats. However, styrene is produced in industrial quantities from ethyl benzene. Foam is generally known everywhere but in fact its meaning is so wide. According to translation Foam means, expand or blow. Herewith we concern Foam as the expanded plastics. There are many kinds of plastics in the world, any plastics when react with the Blowing Agent will become Foam which generally called Foam Plastics. The example of well known foam plastics is sponge, food box, foam sheet, spray foam for insulation and etc. These foam plastics are produced from different kinds of plastics. The foam that produced from Polystyrene / PS (C8H8) plastic, PS Foam or so-called Expanded Polystyrene is made for food box, ice box, packaging for television and floating Krathong foam. Thermocol has a particular Aspect It gives the hand a sentation of velvety softness not experienced in contact with traditional types of plastic. Until recently Thermocol has been employed almost exclusively in the packing and thermoacustic isolation sectors; utilizing new processes and sophisticated equipment has been possible to create containers for foods with a perfect retention of liquids, Thermocol is formed by the synthesizing of spherical particles consisting of air (at a rate of 98%) contained within an infinite number of hollow cells. These cells, forming a structure of pellets fused together, give consistency and rigidity to the final product. The advantages are many: the product’s manufacturer requires very little energy, thereby allowing full weight to be given to ecological consideration. Of fundamental importance is the treatment with the vapor, which, as well as having a technical function during the manufacturing process, renders the product hygienic through sterilization, Thermocol is a good resister of cold and heat but since it is a petroleum product it dissolves in any solvent of petroleum. Uses & Applications Any product of any shape or size may be packaged in expanded polystyrene. The following only touches on the possibilities in both the industrial and food packaging sectors using thermocol. Foamed plastics materials have achieved a high degree for importance in the plastic industry. Foams can be made soft and flexible to hard and rigid. Expanded polystyrene is one of such foams. It may be used such as thermal insulation material; acoustic treatments shock protective packaging, etc. Its properties can be varied widely in manufacture to meet both general and specific demands. For more than 50 years, the effectiveness of thermocol has been proven in numerous packaging applications used by a wide variety of industries, consumer product manufacturers and catalogue and shipping companies. Lightweight thermocol is ideal for these packaging applications due to its physical properties, in particular its cushioning characteristics, dimensional stability and its thermal and moisture resistance. Market Survey Insulation with EPS provides safe installation and affordable access to energy reduction in heating and cooling buildings. Packaging is also considered an essential final application of EPS, where it supplies lightness and protects health by reducing spoilage of the product. The use of plastic packaging in general and of suitable insulating materials like EPS, together with freezing technology means that only 2 percent of the food is spoiled in the West, while this is up to approximately 50 percent in the developing countries. Cost Estimation Capacity : 55640000 Pcs./ Annum 284400 Pcs Thermocol Glass/day 284400 Pcs Thermocol Cups/day 1280000 Pcs Thermocol Plates/ day
Plant capacity: -Plant & machinery: 222 Lakhs
Working capital: -T.C.I: 816 Lakhs
Return: 43.00%Break even: 35.00%
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