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Ferrous and Non-Ferrous Metals Projects

Non-ferrous metals are used as raw or subsidiary materials to make products in virtually all manufacturing segments. Their use has further expanded into high-tech electronic and IT industries in recent years. In particular, their consumption has sharply increased in developing countries where high economic growth continues, with new infrastructure being built alongside active industrial production.

Industry expected to post CAGR of 7% over 2015-2020 driven by increasing steel production in India and capacity additions in aluminium industry. Turnover of basic precious and non-ferrous metals rises by 8% driven by 16% growth of precious metals. In 2015, steel production value increases by 12% boosting demand for non-ferrous metals such as zinc and tin. Imports of precious metals rise by 27% to Rs740 billion in 2015 driven by increased imported volume of gold and silver. Indian basic precious and non-ferrous metals market rises by 8.3% driven by increased demand for precious metals gold and silver.

Indian demand for non-ferrous metals is expected to grow at 8 per cent between 2016 and 2021. Non-ferrous metals include metals like aluminium, copper, zinc and lead that find application in many industrial and infrastructural uses like real estate, automotive, defence, rail, power etc.

The expected demand growth in the non-ferrous metals industry is even better than the healthy trend observed in the last five years, “Over 2016-17 to 2021-22, the demand for these metals is expected to grow by around 8 per cent in line with strong economic prospects, thrust on manufacturing sector, healthy growth in key end-use segments further aided by rising usage intensity,

Global non-ferrous metals market and is expected to reach 107 million metric tons by 2020. The growth in this region is attributed to the increasing consumption of non-ferrous metals in India, China, and Japan.

We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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Recovery of Lead

Lead is a material very easy to recycle and, provided that adequate procedures are implemented; the ?nal product (secondary lead) is indistinguishable from the primary lead produced from ores. About 50% of the lead consumed worldwide is derived from recycled and reused materials.There are many different uses of Lead. It may be used as a pure metal, alloyed with other metals, or as chemical compounds. The recovery of metals from metal scrap has the advantage that it is easier and far less energy dependent than the production of primary lead from ores. The production of recycled lead requires 35–40% of the energy necessary to produce lead from ores.In addition, the recovery of lead decreases the lead dispersion in the environment and preserves the mineral reserves for the future. Recycling lead is relatively simple and in most of the applications where lead is used, such as lead-acid batteries, it is possible to recover it for use over and over again. Lead batteries industry in India is currently estimated at Rs 40,000 crore with 60% automotive and 40% industrial. Over thousands of player continued recycling activity in India through recovery of lead from telecom, uninterrupted power supply (UPS), inverters, renewable energy and other related industries.Thus, due to demand it is a good project for entrepreneurs to invest. Few Indian Major Players are as under • Hindustan Zinc • SesaSterlite • Hindalco
Plant capacity: Lead Ingot: 1944 MT/annumPlant & machinery: Rs 66 lakhs
Working capital: -T.C.I: Cost of Project: Rs 257 lakhs
Return: 28.00%Break even: 57.00%
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Silicon Metal

Silicon is the most abundant element in Earth's crust. It is found in rocks, sand, clays and soils, combined with either oxygen as silicon dioxide, or with oxygen and other elements as silicates. Silicon's compounds are also found in water, in the atmosphere, in many plants, and even in certain animals. Silicon is the fourteenth element of the periodic table and is a Group IVA element, along with carbon germanium, tin and lead. Pure silicon is a dark gray solid with the same crystalline structure as diamond. Its chemical and physical properties are similar to this material. Silicon has a melting point of 2570°F (1410°C), a boiling point of 4271°F (2355°C), and a density of 2.33 g/cm3. The Silicon Metal market size will be XX million (USD) in 2022 in India, from the XX million (USD) in 2016, with a CAGR (Compound Annual Growth Rate) XX% from 2016 to 2022. Silicon is the second most common element in the Earth’s crust, although it is hard to find it in nature as a pure element. China is by far the world’s largest producer of silicon, including thereby silicon content for ferrosilicon and silicon metal. Around 4.6 million metric tons of silicon was produced in China in 2016 which accounted for about two-thirds of global production that year, which reached about 7.2 million metric tons. The global silicon metal market was valued at US$ 2.21 Bn in 2015 and is anticipated to reach US$ 3.48 Bn by 2024, expanding at a CAGR of 5.2% between 2016 and 2024. As a whole there is a good scope for new entrepreneur to invest in this business.
Plant capacity: Silicon Metal: 25 MT /DayPlant & machinery: Rs 1277 lakhs
Working capital: N/AT.C.I: Cost of Project: Rs 2484 lakhs
Return: 28.00%Break even: 74.00%
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Red Oxide Primer [Anti-Corrosive]

Red Oxide Primer is specially formulated for use on both bare and rusty iron and steel. Red oxide primer is a specially formulated coating used as a base coat for ferrous metals. Red-oxide primer serves a similar purpose to interior wall primers in that it prepares your metal for a topcoat, but it also gives iron and steel surfaces a layer of protection. Working with red oxide primer is not difficult. Red oxide primer is intended for use on interior and exterior ferrous metal and is not usually suitable for galvanized or nonferrous metals like aluminum, copper or brass. Ferrous refers to metals that contain iron. If you’re uncertain whether your metal is ferrous or nonferrous, use a magnet to test it. Ferrous metals are magnetic, and nonferrous metals are not. It is also not suitable for use on asphalt or bituminous surfaces. Red oxide primer is an anti-corrosion coating designed to stop rust formation. It can be applied directly over a rusty surface and is most ideal for exterior use. Red oxide primer can be covered with most conventional topcoats once it fully dries. Red Oxide Primer can be used for: • BBQ • Fire Surround • Garage door • Metal Garden furniture • Metal Railings • Radiator
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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PRINTED TIN CONTAINERS (TIN CANS)

A tin can, tin (especially in British English, Australian English and Canadian English), steel can,[1] steel packaging or a can, is a container for the distribution or storage of goods, composed of thin metal. Many cans require opening by cutting the "end" open; others have removable covers. Cans hold diverse contents: foods, beverages, oil, chemicals, etc. Steel cans are made of tinplate (tin-coated steel) or of tin-free steel. In some dialects, even aluminium cans are called "tin cans".Tin is a soft, silvery-white metal that is very light and easy to melt. Being so soft, tin is rarely used as a pure metal; instead, it is combined with other metals in order to make alloys that possess tin's numerous beneficial properties. These include a low toxicity level and a high resistance to corrosion. Tin cans became mass market when the Industrial Revolution made biscuits one of the first industrially made food products. Biscuits were durable, could be made on a large scale by bakeries equipped with new machines and as a relatively clean product, could use a new source of cheap labour –women living in the rapidly growing cities, whose populations also provided a ready market. Tin cans are ideal for packaging food products. The food is preserved, long-life (air tight packaging) and fresh. The nutritive value remains. Tin cans are also easy to transport, also across longer distances. Food cans are used for (olive)oils, vegetables, fish, fruit, meat, soup, ready meals and pet food, this particularly because of the good protection of the filling good and the long conservation. Also the packaging of pharmaceuticals in these cans is possible as long as the production meets the legal requirements.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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BRASS ROLLING SHEET

Brass Sheets are known for its superior finish appearance and finds various uses because of its easily malleable nature that allows the metal to get formed in various shapes and sizes. These brass sheets also find usage in making brass hardware. These brass sheets varies in sizes and thickness and can be provided in either soft or hard finish, thus making these perfect for many commercial and industrial applications.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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C.P. BATH ROOM FITTING (CHROME PLATED)

Chrome plating is used in a number of metallic products to increase its durability, because products which are chrome plated do not get corroded easily. Chrome plating is mostly used in the automotive industry and the bath ware industry. Chrome happens to be frugal, lightweight and attractive making it the best bet to plate luxury bathroom fittings. Most luxury bathrooms are state-of-the art designed sanitary ware which look spotless and attractive. Chrome meaning steel that has undergone several plating processes to endure the temperature changes and weather that a car is subject to outdoors. Triple plating is the most expensive and durable process, which involves plating the steel first with copper and then nickel before the chromium plating is applied. The fact that chrome plating is a method used in electroplating makes it rust resistant. Chrome plating also does not oxidise easily because of which it is mainly used in bathrooms and kitchens. CP fittings are available in a plethora of designs which look exquisite, when placed on the bathroom sink or used as a shower.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Plating on Plastics, Electroplating on Plastics Silver & Gold Plating on Pvc And Nylon-6

The Gold is a relatively scarce yellow metal. Often found in the native State, which is the most malleable of all metals. It is extremely corrosion resistant but it may be desolved by aqua-regia, potassium cyanide solution and in aquos solution of the halogens bromine and Iodine. The metal does not form a coherent oxide film on its surface even at very high temperature and therefore it has a very low contact resistant. Nylon which come in the polyamide group of plastics are now available in some 100 formulations for injection moulding and extrusion for those end-uses where toughness, frictional characteristics and other properties of the materials are desired. Nylon-6 or Poly eaprolactum is chemically denoted as [NH(CH2)5Co]x. PVC known as polyvinyl chloride is the largest branch of the vinyl polymers and copolymers. The PVC are available in a wide range of formulations flexible or rigid, all characterized by excellent water and chemical resistance strength, and self extinguishability. Plastic materials which are defined as a solid which can be pressed or moulded into any shape are classed as Thermoset plastics and Thermo-Plastics. Nylon-6 and PVC are the most commonly used Thermoplastics along with HDPE, LDPE, polystyrene and Acrylic polymers. As is known it is quite possible to plate in some fashion on virtually any type of solid, whether it be metal ceramic, rubber, wood, glass or plastic. And there are many methods other than electroplating such as vercuum metalizing, silvering plating over conductive point, and metal spraying that have been used to metalize solids. Silver & gold plating of plastics is an important aspect of plating on Non-conductors. The problem of electroplating on non-conductors is initially to provide a more or less adherent conductive coating on the substrate by non-electrolytic means, so that conventional electroplating methods can be applied just as to any metallic substrate.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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C.I. Casting (Foundry) By Induction Furnace

An Induction Furnace is an electrical furnace in which the heat is applied by induction heating of metal. Induction furnace capacities range from less than one kilogram to one hundred tonnes, and are used to melt iron and steel, copper, aluminium, and precious metals. Cast irons as construction material are still maintaining the standard of usability, because they provide a wide range of usable properties and also because they require less expensive metallurgy, or technology, and in many cases they provide a more economically convenient solution.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Tin Containers

A tin container is a compact tin box designed for the storage and distribution of goods. This tin can is crafted out of a thin metal that can be anything ranging from iron to aluminium. Although not always, these small metal cans often feature a tin plating. They can be found in any form, size, and color. These packaging materials are mostly applied in the food and cosmetics industry. Besides their dominant presence in the above-named industries, they are often used for personal storage purposes. Especially the older tins that have a nostalgic value can often be found in people’s living rooms or kitchens where they function as decoration. Still today, decorated tin boxes are being sold during the holiday season. These beautiful small tin containers with lids are a popular gift as they are often filled with chocolate or cookies. The smaller types of these decorated tins are often reused by people to store their personal items.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Open Top Sanitary Cans for Food, Pesticides, Paint

A rigid metal container which can be hermetically sealed for packing of thermally and non-thermally processed foods and drinks like fruit and vegetable products, synthetic beverages, meat and fish products, dairy products, instant coffee, instant tea, pesticides & Paint etc. The Global Canned Food Packaging Market was worth USD xx million in 2016 and estimated to be growing at a CAGR of xx%, to reach USD xx million by 2021. Packaging plays an important role in fulfilling the needs of the customers. The Global Canned Food Packaging Market is segmented on the basis of Type of can, Material, Application and Distribution channel. Depending on types of can, the market is segmented into 3-piece welded food cans, 2-piece food cans and open top sanitary can.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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