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Ferrous and Non-Ferrous Metals Projects

Non-ferrous metals are used as raw or subsidiary materials to make products in virtually all manufacturing segments. Their use has further expanded into high-tech electronic and IT industries in recent years. In particular, their consumption has sharply increased in developing countries where high economic growth continues, with new infrastructure being built alongside active industrial production.

Industry expected to post CAGR of 7% over 2015-2020 driven by increasing steel production in India and capacity additions in aluminium industry. Turnover of basic precious and non-ferrous metals rises by 8% driven by 16% growth of precious metals. In 2015, steel production value increases by 12% boosting demand for non-ferrous metals such as zinc and tin. Imports of precious metals rise by 27% to Rs740 billion in 2015 driven by increased imported volume of gold and silver. Indian basic precious and non-ferrous metals market rises by 8.3% driven by increased demand for precious metals gold and silver.

Indian demand for non-ferrous metals is expected to grow at 8 per cent between 2016 and 2021. Non-ferrous metals include metals like aluminium, copper, zinc and lead that find application in many industrial and infrastructural uses like real estate, automotive, defence, rail, power etc.

The expected demand growth in the non-ferrous metals industry is even better than the healthy trend observed in the last five years, “Over 2016-17 to 2021-22, the demand for these metals is expected to grow by around 8 per cent in line with strong economic prospects, thrust on manufacturing sector, healthy growth in key end-use segments further aided by rising usage intensity,

Global non-ferrous metals market and is expected to reach 107 million metric tons by 2020. The growth in this region is attributed to the increasing consumption of non-ferrous metals in India, China, and Japan.

We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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Steel Shots/Grits - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Steel shots and grits are used in both static and site blasting equipments. Materials and abrasives used for surface preparation can be hazardous if used carelessly. It can be used for making chains, wires, anchors and core of electromagnets. The demand of steel shots and grits increase with the growth of steel forging and foundry industries. The steel industry is expected to make rapid growing in few years. Its production is likely to be doubled during the next 7-8 years. So, there is a good scope for new entrants.
Plant capacity: 30 MT/DayPlant & machinery: 203 Lakhs
Working capital: -T.C.I: 858 Lakhs
Return: 54.00%Break even: 30.00%
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Forging Unit For Manufacturing Oil/Gas Pipe Fitting - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Production Schedule

Metals is general and steel particular can be worked into useful shapes by hammering or pressing. This method of metal working is known as forging. A large variety of forgings produced finds applications in innumerable industries including machine building, chemical and pharmaceuticals, textiles, paper and pulp, water sewrage treatment, fertilizers and power plants etc. The demand of steel forgings has been growing for last 2-3 decades. So, there is a good scope for setting up a new forging unit.
Plant capacity: 90 MT/DayPlant & machinery: 631 Lakhs
Working capital: -T.C.I: 2926 Lakhs
Return: 49.00%Break even: 32.00%
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Nylon Coating On Zinc Wire (Wire “O“ Wire) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Polyamides are a group of thermoplastic polymers containing amid groups in the main chain. They are popularly known as Nylons, which is the trade name of E.I.Du Pont. The work carried out by carothers at E.I. Du. Pont led to commercialization of PA-66 in 1938. Some of the other commercially important polyamides are PA-11, PA-12, PA-610, PA-612 and their copolymers. Nylon Coated Zinc wire is used for making spiral coil. Few in organized sector are engaged in the manufacturing coated zinc wire. It has been observed that there is very good market growth. It is about 10-12% annum. There is very good export market. It can be concluded that there is a good scope for new entrepreneurs.
Plant capacity: 20000 Meters/dayPlant & machinery: Rs. 45 lakhs
Working capital: -T.C.I: Rs. 211 lakhs
Return: 38.00%Break even: 48.00%
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U-Bolts and Centre Bolts for Leaf Springs - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Bolts in various dimensions and head-shapes are available. Bolts can be supplied unfinished, semi-finished and fully finished conditions. U-bolts are used at appropriate distances on the length of leaf springs to hold all the individual leaves intact at their places. This means that with each leaf spring, one center bolt and more than one bolts are used in any leaf spring design. These bolts are used in leaf springs for automobile and earth moving machinery. The industry of leaf spring is based on the automobile vehicles. Nuts and bolts are the commonest known hard wires used in almost every type of industry. Due to a vast demand, there are a large many manufactures of nuts and bolts in the country. But, still the import of special types of bolts continues into India. A new entrepreneur can confidently venture into this field.
Plant capacity: 5.00 MT./dayPlant & machinery: Rs. 152 lakhs
Working capital: -T.C.I: Rs. 436 lakhs
Return: 38.00%Break even: 48.00%
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SILVER EXTRACTION FROM WASTE HYPO SOLUTION, X-RAY FILM, COLOUR PAPER BLEACH, CINEMA FILMS ETC. (BY CHEMICAL PROCESS) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process

Hypo solution contains a good percentage of silver, which can be extracted either by chemical or electrolytic method. The extraction of silver from hypo solution, X-Ray and Cinema film is quite economical and can be started with a small investment. Silver in pure form is recoverable from the X-Ray film and other photographic film as well as wastes such as Hypo-Solutions. Silver is extensively applied as decorative material for table and ornamental ware. It readily lands itself to scratch, brushing, burnishing and polishing. It is resistant to oxidation, sensitive to sulphide, and soluble in nitric acid. It is extensively used in electrical industry. Silver is an important raw material. It is increasingly finding wide applications in electrical industry, ornaments, sterling wares, mirror making, pharmaceutical industry etc. In fact the amount of silver consumed by a country shows level of its industrial development. There is a good scope for new entrants.
Plant capacity: 2 Kg./DayPlant & machinery: 23 Lakhs
Working capital: -T.C.I: 62 Lakhs
Return: 45.00%Break even: 43.00%
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FERRO ALLOYS OF NIOBIUM, MOLYBDENUM, TITANIUM, TUNGSTEN AND VANADIUM - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Ferro Alloys are the principal alloying agents in iron and steel production. Addition of ferro alloys improves mechanical and physical properties of iron and steel products such as strength, toughness, hardness and corrosion-resistance etc. Most of the ferro alloys contain less than 50% of iron content. The use of highly flexible furnaces make it possible to produce a range of ferro alloy compositions. Ferro alloys are employed in metallurgy for finishing carbon steels, for producing alloy steels and special steels with improved physical and mechanical properties. The demand for ferro alloys has been increasing with that of alloy and special steels. It is expected to reach the level of 1.20 m tonnes by 2006-07. The industry has tied up with companies in Europe for technology inputs. The major users of alloy steel are: auto industry, railways, forgings, tubes, springs and other engineering industries. So, there is good future for existing as well as new entrepreneurs.
Plant capacity: 5 MT/DayPlant & machinery: Rs. 2 crores
Working capital: -T.C.I: Rs. 5 crores
Return: 50.00%Break even: 41.00%
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Steel Fabrication Unit - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The importance of iron & steel among other materials is well known for industrialization and national economy. Metal fabrication is the group of entire processes employed to shape the metals into the desired form by melting & casting down to hot/cold working, joining by welding, brazing, soldering or riveting, belt-fastening & similar other processes. The fabrication items are made as per the drawing specifications provided by the concerned purchasers for use with in the service conditions determined by their expert consultants. It is a glorious era for the Indian steel sector. Particularly, the governments new national highway plans coupled with other infrastructure developments are expected to give fillip to steel consumption. The fact remains that everybody in the country is aware of the benefits offered by steel. There is a good scope for new entrants.
Plant capacity: 2 MT/dayPlant & machinery: 25 Lakhs
Working capital: -T.C.I: 131 Lakhs (W/c. 2 month)
Return: 47.00%Break even: 40.00%
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Copper Wire Drawing, Annealing & Enamelling - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Copper is the most used conducting metal. There is a good market for enameled copper wire in motors and transformers industries for winding and rewinding of motors & transformers. Wire is made by cold drawing hot rolled wire/rod through on more dies, to decrease its size and increase the physical properties. In continuous drawing, the wire is fed through several dies and draw blocks arranged in series. Copper wire is used in all type of electric motor. It is used in the manufacture of auto electrical parts such as auto burn etc. According to an estimate over 40% of the total copper wire production of India goes to motor & transformer industries for winding & rewinding purposes. Electrical transmission line is another vital field where copper wires are heavily used along with its competitor metal like aluminium & steels. As a whole there is a good scope for new entrants.
Plant capacity: 1 MT / dayPlant & machinery: 22 Lakhs
Working capital: -T.C.I: 209 Lakhs
Return: 47.00%Break even: 34.00%
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S. G. Iron (Ductile Iron) and Alloy Steel Casting - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunity

There are various processes by which metal can be shaped such as forging, extrusions, pressing, welding, rolling and casting. Among the various processes referred above, casting is simplest, widely used in industry. In steel and S.G. Iron, carbon other few metals and non-metals remain in small quantity. These are manganese, silicon, phosphorous and sulphur. S.G. Iron is an alloy belonging to most common iron alloy, i.e. cast iron. Both alloy steel and S.G. Iron have superior mechanical properties over conventional steel and cast iron. Iron casting is a very old industry. Various types of iron castings are in use since many years. In view of the production of steel and economic growth of around 8-10% there is good potential for the iron casting in the country as well as for exports. There is a good scope for new entrants.
Plant capacity: 18,000 MT/Annum Plant & machinery: Rs. 168 Lakhs
Working capital: -T.C.I: Cost of Project Rs. 483 Lakhs
Return: 43.00%Break even: 66.00%
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MILD STEEL INGOTS FROM IRON ORE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost & Revenue

Castings of suitable shape and size intended for subsequent hot working are termed as ingots. Ingot iron has very low carbon in steel. This is generally made in the open hearth in which all the other elements are removed to the maximum extent possible. Mild steel ingots are used for mechanical engineering viz.- manufacturing machines and their parts. This is done by further reduction of ingots to billets, blooms, bars & rods etc. by hot rolling process or by reducing to slab, plate & sheets by hot rolling technique. Mild steel ingots for various uses / applications vary in compositions specially in terms of carbon content. There is a good scope for new entrants
Plant capacity: 60,000 MT / AnnumPlant & machinery: 4012 Lakhs
Working capital: -T.C.I: 6454 Lakhs
Return: 43.00%Break even: 30.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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