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Ferrous and Non-Ferrous Metals Projects

Non-ferrous metals are used as raw or subsidiary materials to make products in virtually all manufacturing segments. Their use has further expanded into high-tech electronic and IT industries in recent years. In particular, their consumption has sharply increased in developing countries where high economic growth continues, with new infrastructure being built alongside active industrial production.

Industry expected to post CAGR of 7% over 2015-2020 driven by increasing steel production in India and capacity additions in aluminium industry. Turnover of basic precious and non-ferrous metals rises by 8% driven by 16% growth of precious metals. In 2015, steel production value increases by 12% boosting demand for non-ferrous metals such as zinc and tin. Imports of precious metals rise by 27% to Rs740 billion in 2015 driven by increased imported volume of gold and silver. Indian basic precious and non-ferrous metals market rises by 8.3% driven by increased demand for precious metals gold and silver.

Indian demand for non-ferrous metals is expected to grow at 8 per cent between 2016 and 2021. Non-ferrous metals include metals like aluminium, copper, zinc and lead that find application in many industrial and infrastructural uses like real estate, automotive, defence, rail, power etc.

The expected demand growth in the non-ferrous metals industry is even better than the healthy trend observed in the last five years, “Over 2016-17 to 2021-22, the demand for these metals is expected to grow by around 8 per cent in line with strong economic prospects, thrust on manufacturing sector, healthy growth in key end-use segments further aided by rising usage intensity,

Global non-ferrous metals market and is expected to reach 107 million metric tons by 2020. The growth in this region is attributed to the increasing consumption of non-ferrous metals in India, China, and Japan.

We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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Selenium Coated Aluminium Drum Used In Plain Paper Copier - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Selenium is a non-metallic element. Its name was derived from selene (moon, in Greek). The element has been found in cavities of vesuvian lavas and in some shales. Selenium coated aluminium drum is the main and valuable part of the PPC that is advised to the purchaser before placing an order for a machine to find out the cost of replacement of the selenium drum and annual servicing contract charges. Decorative coatings are widely in the automotive home appliances, hardware, costume jewelry and novelty fields. Functional coatings have numerous applications such as reflection, anti reflection, filter and beam splitter coatings on optical instrument current carrying dielectric and semi-conductor coatings on electronic components, hot corrosion resistant coatings on air craft and missile parts, and oxidation –resistant coatings for gas turbine blades and vanes. Plain paper copier provides an alternative for producing almost scope for new investment.
Plant capacity: 400 Nos./Day (Thickness Of Coating 1 Mm. Length Of Drum 20 Inch, Diameter Of Drum 10 Inch.)Plant & machinery: -
Working capital: -T.C.I: -
Return: 44.00%Break even: 48.00%
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Hand Pump (Mark II) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Hand pumps are the most economical means of providing water supply in rural and out laying urban area. The conventional hand pumps are being used in developing countries, are made from cast iron and have several draw backs, e.g. low discharge, inefficient operation requiring greater manual efforts, short life span and inability to work at depth beyond eight meters. In order to overcome these defects and to provide a more dependable community hand pump International agencies have developed mark II deep well hand pump. Its Indian version is called India Mark II pumps have the ability to pump water from wells as deep as 90 meters. The growth of pump industry has been remarkable. So there is good scope for new entrants.
Plant capacity: 10 Nos./DayPlant & machinery: 17 Lakhs
Working capital: -T.C.I: 116 Lakhs
Return: 51.00%Break even: 35.00%
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Copper Sulphate From Copper Scrap, Copper Ash, Industrial Waste Containing Copper Content - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

Copper Sulphate is blue crystalline granule or powdery white when dehydrated and has a nauseous metallic taste. It is manufactured by the reaction of dilute sulphuric acid on the copper scrap, copper waste in presence of oxygen. It is used in agriculture, leather industry, electric batteries, ore floatation etc. There is about 3% growth rate per annum. The new comer can well venture in this field.
Plant capacity: 600 MT/Annum Plant & machinery: Rs. 69 Lakhs
Working capital: -T.C.I: Cost of Project Rs. 205 Lakhs
Return: 37.00%Break even: 63.00%
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ERW Steel Conduit Pipes (Black Pipes) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Conduit pipe is a product through which electric wiring is passed in order to keep it safe. It is manufactured from hot rolled or cold rolled sheets. It is used in cycle industry and for lower end applications such as plumbing, in irrigation projects and low fluid pressure applications. Most of the manufacturing these pipes are situated in northern markets like Tisco, Rajinder Pipes etc. Thus the players who have or likely to set up units in the west and south will have an advantage in terms of lower capacities and freight cost.
Plant capacity: 15.00 MT/day Plant & machinery: Rs. 1 Crores
Working capital: -T.C.I: Rs. 6 Crores
Return: 58.00%Break even: 35.00%
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Alumina to Aluminium and manufacturing of profiles - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Cost of Project

Aluminium is the most abundant metal in the world. When it is alloyed with other material like magnesium, is employed in structures for air craft, automobiles, for electrical conductors etc. Global Aluminium demand is estimated to rise at a compounded annual growth rate 5% in the next couple of years, as compared with a growth rate of 33% over the past decade. The Indian aluminium industry is going through an expansionary phase in order to meet the increasing demand. So, it will be profitable for the new entrants to invest in this project.
Plant capacity: Aluminium Bar 40000 MT, Aluminium Profiles 20000( Per Annum) Plant & machinery: RS. 258 Crores
Working capital: RS. 364 CroresT.C.I: -
Return: 38.00%Break even: 54.00%
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COLD ROLLING OF MILD STEEL STRIPS & SHEETS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

When a metal is rolled, extruded or drawn at temperature below the recrystallization, the metal is cold worked. The cold rolling mills use hot rolled strips as their raw materials in widths according to the full sizes. Cold rolled M.S. strips find uses is various types of down-stream industries such as in rolling shutter, cycle, motor cycle, filter industries, pipes and tubes, chemical and plastic industries for reaction vessels, storage tanks, automobile industries etc. There is a good demand of cold rolled M.S. strips and sheets in above mentioned industries. So this industry has bright future and good scope for new entrants.
Plant capacity: 200 MT/DayPlant & machinery: Rs. 16 Crores
Working capital: -T.C.I: Rs. 67 Crores
Return: 43.00%Break even: 46.00%
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ALUMINIUM EXTRUSION PLANT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Aluminium, the wonder metal of today and tomorrow, is poised for a remarkable growth. The specific characteristics of aluminium that have led it to a remarkable growth is most parts of the world are its potentiality, for high strength, light weight applications, conductivity, non-corrosivity, non-toxicity and its recyclability. It has wide spread use in transportation, packaging, structural applications and electric conductors. Aluminium extruded products are available in the form of bars, tubes and other products used in buildings, transportation and television antennas. There are good demand of aluminium extruded products in India and overseas markets. New entrepreneurs venture in to this field will be successful.
Plant capacity: 2 MT/DayPlant & machinery: 76 Lakhs
Working capital: -T.C.I: 313 Lakhs
Return: 52.00%Break even: 37.00%
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PIG IRON - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Today we find iron and steels of so many types and their products so wide spread all around, that it is hard to think if the world could progress any better without iron and steel. Pig iron is the main product of a blast furnace. Pig iron is a raw material for all the iron and steel based industries, and hence, required to be responsive to the requirements of pig iron users. The pig iron is main raw material for all the steel rolling mills, mini steel plants, steel and cast iron foundries etc. So with the increasing demand and production of steel products, demand of pig iron will increase automatically.
Plant capacity: 10 Lakhs MT/DayPlant & machinery: 38 Crores
Working capital: -T.C.I: 388 Crores
Return: 48.00%Break even: 29.00%
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COPPER POWDER BY ELECTROLYTIC PROCESS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

The principal methods for producing copper powder is electrolytic deposition at high current densities and the atomization of molten metal. Copper powder is also formed by cementation or by pressured precipitation from acqueous solutions, but such precipitates are of little commercial interest. There is no copper powder manufacturers. It is products like copper utensils, electrodes, copper wires etc. These residues on size screening separate out the powder. As such copper powder is imported from European countries for putting up copper powder unit by electrolytic process.
Plant capacity: 150 MT/DayPlant & machinery: 45 Lakhs
Working capital: -T.C.I: 158 Lakhs
Return: 39.00%Break even: 63.00%
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Aluminium Cladding (Construction) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Plant Layout

Aluminum wrought products are those aluminium products that have been subjected to plastic deformation by hot working and cold working process. These are divided basically into five major categories. These are Flat rolled products, Rod bar and wire, tubular products, shapes, forgings. The cladding of Alclad products electrochemically protect the core at exposed edges and at abraded or corroded areas. The most widely used Alclad products are sheet and plate, although wire, tube and other forms also produced. The percentage of cladding thickness is determined principally by the thickness of the finished part. There is very good demand of aluminium cladding product. Aluminium matrix composites have been first developed to meet very high performance defence and aerospace needs. Alca through its Duralcan subsidiary established a 25 million pound per year production capability for particulate reinforced aluminium composites. It will be profitable for the new entrants to invest in this project.
Plant capacity: 40 MT/DayPlant & machinery: Rs. 3450 Lacs
Working capital: -T.C.I: RS. 105 Crores
Return: 38.00%Break even: 40.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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