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Ferrous and Non-Ferrous Metals Projects

Non-ferrous metals are used as raw or subsidiary materials to make products in virtually all manufacturing segments. Their use has further expanded into high-tech electronic and IT industries in recent years. In particular, their consumption has sharply increased in developing countries where high economic growth continues, with new infrastructure being built alongside active industrial production.

Industry expected to post CAGR of 7% over 2015-2020 driven by increasing steel production in India and capacity additions in aluminium industry. Turnover of basic precious and non-ferrous metals rises by 8% driven by 16% growth of precious metals. In 2015, steel production value increases by 12% boosting demand for non-ferrous metals such as zinc and tin. Imports of precious metals rise by 27% to Rs740 billion in 2015 driven by increased imported volume of gold and silver. Indian basic precious and non-ferrous metals market rises by 8.3% driven by increased demand for precious metals gold and silver.

Indian demand for non-ferrous metals is expected to grow at 8 per cent between 2016 and 2021. Non-ferrous metals include metals like aluminium, copper, zinc and lead that find application in many industrial and infrastructural uses like real estate, automotive, defence, rail, power etc.

The expected demand growth in the non-ferrous metals industry is even better than the healthy trend observed in the last five years, “Over 2016-17 to 2021-22, the demand for these metals is expected to grow by around 8 per cent in line with strong economic prospects, thrust on manufacturing sector, healthy growth in key end-use segments further aided by rising usage intensity,

Global non-ferrous metals market and is expected to reach 107 million metric tons by 2020. The growth in this region is attributed to the increasing consumption of non-ferrous metals in India, China, and Japan.

We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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Aluminium Ingots From Aluminium Scrap - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

The 20th century has seen the emergence of aluminium as a key industrial and strategic material, second to only steel in terms of importance and tonnages of production. Beginning with an experimental production of 1.7 tonnes in 1859, the world production of primary aluminium has grow to about 16 million tonnes in the year 1983- recording in the produces the fastest rate of growth of consumption for any metal. In todays industrial civilization, aluminium is important because it serves as a basic input for a number of industry it is indispensable for building up and strengthening the industry infrastructure in the basic sectors viz. power and transportation. Besides finding extensive use in other vital sectors like space, defence buildings, construction, domestic hard wares etc. The industry attain a quantum jump to the level of 580000 TPA. Thus, there will be a sea change in the Indian aluminium scene. From a net importer of aluminium, India will emerge as a country with surplus aluminium for some years to come until the rising demand overtake availability once again. Building and construction industry has now started evincing keep interest in the use of aluminium as it replaces wood and thereby promotes conservation of the fast depleting forest wealth of our country. The scope of the product is very bright. The new entrepreneurs may enter in this project.
Plant capacity: 25 MT/DayPlant & machinery: 2 Crores
Working capital: 15 CroresT.C.I: 18 Crores
Return: 58.00%Break even: 30.00%
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Bearing Ring by Forging Route - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Forging is the working of metal into a useful shape by hammering or pressing. Most forging operations are carried hot, but certain metals may be cold forged too. Two broad categories of forging processes are : (1) Open-die forging and (2) Closed die forging. The former is carried out between flat dies or dies of very simple shape and this process is used for large objects produced in small numbers. The latter process uses to die halves carrying impressions of the desired final shape. The work-pieces are deformed under high pressure in a close cavity to produce precision forgings of close dimensional tolerances. Bearing used for making different type bearing sliding bearing, rolling bearing. Sliding bearing may be guide, Journal, Thrust, Type and Rolling Bearing like Ball and Roller Bearing. Bearing are used to case friction between moving parts. Bearing are also used to carry load in certain industries such as those that handle materials and find application also in rotating parts of virtually all machines and automobiles. The bearings industry consists of bimetal bearings and anti-friction bearings. The anti-friction bearings market can be further classified into two segments ball and roller bearings. Ball bearings constitute the bigger segment (over 50%) in volume terms in the industry. The antifriction bearings group consists of ball, roller needle, taper, cylindrical and spherical bearings. The automobile sector accounts for nearly 52% of the demand for bearings. The OEM segment claims about 55% of the auto sector demand. There is good market for new entrepreneurs. He can invest in this field.
Plant capacity: 25000 Bearing Ring/DayPlant & machinery: 89 Lakhs
Working capital: -T.C.I: Cost of Project : 2.15 Crore
Return: 41.00%Break even: 72.00%
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COPPER FLATS AND COPPER TUBES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Copper is the most commonly used architectural metal now-a-days. Copper plays an essential role in the modern building. From recycled cladding and roofing systems, to high-tech plumbing and heating systems using the tube and fittings which are manufactured from recycled copper. Copper is a key component of many energy saving technologies. Copper is specified for use in most commercial plumbing, and is used extensively as a tubing material in HVAC systems. Copper and copper alloys constitute one of the major groups of commercial metals. They are widely used because of their excellent electrical and thermal conductivities, outstanding corrosion resistance, and ease in fabrication. In a vast country like India with large population, and positive sign of continued growth of economy and industrial activity, encouraging demand growth rate for copper and copper alloy tubes can be expected. The sectoral growth percent will vary from very high to medium. But overall the scenario appears to be bright. And we can say that the new entrepreneur can well venture into this field.
Plant capacity: 12 MT/dayPlant & machinery: 198 Lakhs
Working capital: -T.C.I: Cost of Project : 567 Lakhs
Return: 47.00%Break even: 56.00%
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IRON ORE PELLETIZATION PLANT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Iron ore pellets are used in blast furnaces for producing sponge iron & steels. Marked by high productivity lower fuel consumption and improved furnace control pellets are now preferred all over the world for primary steel making. Pellets are in the desired range of sizes and possess the desired physical/chemical properties for feeding blast furnace & electrical furnace for melting into liquid iron. New customers of high purity iron ores mined by NMDC are greatly being exported. But it is said that enough iron ore is available, for meeting commitments made to importers & Indian uses. There is a good scope for new entrants.
Plant capacity: 6000 MT / AnnumPlant & machinery: 187 Lakhs
Working capital: -T.C.I: Cost of Project : 479 Lakhs
Return: 44.00%Break even: 46.00%
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BENEFICIATION OF CHROMIUM, NICKEL AND MANGANESE ORE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Cost of Project

Chromium is the 21st most abundant metal in the Earths crust. The only commercial ore of chromium is the chromite. Most chromite ores are rich enough for hand sorting. Manganese ore occurs in various forms of deposits with varying grade of purity. It appears in admixture with iron, silica and other minerals. The most important use of chromium is an alloying element in special steels making. These chromium-rich alloy steels are most used in structural members. The hard lumpy manganese ore of India has been found suitable for the furnace by steel manufactured all over the world. Manganese dioxides, salt and compounds have a variety of uses in the chemical industry chiefly in paint manufacture. So an overall view of the beneficiated ores of chromium, nickel and manganese, there exists a good scope for new entrepreneurs in this field.
Plant capacity: 30,000 MT/ Annum each oresPlant & machinery: 896 Lakhs
Working capital: -T.C.I: Cost of Project : 3528 Lakhs
Return: 45.00%Break even: 49.00%
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DUCTILE IRON FITTINGS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

There are various processes by which metal can be shaped such as forging, extrusions, pressing, welding, rolling and costing. Among the various processes, costing is simplest widely used in industry. It is a technology by which any complicated shape can be given. The latest development of cast iron is spheriodal graphite cost iron or in short S.G. Iron. By virtue of its characteristics iron castings find a wide field of application in various industrial and non-industrial sector. It is used in machine tool, cement, automobile, coke oven, textile, fertilizer, steel plant etc. The growth of this industry is closely linked with the development of the industrial and living condition. Iron casting is a very old industry. Various types of iron castings are in use since many years. In view of the production of steel and economic growth of around 8-10% there is good potential for the iron casting in the country. There is a good scope for new entrants.
Plant capacity: 18000 MT / AnnumPlant & machinery: 173 Lakhs
Working capital: -T.C.I: Cost of Project : 499 Lakhs
Return: 45.00%Break even: 64.00%
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Inner Grooved Copper Tube - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Ongoing rise of Air Conditioners and Refrigerators in the market and production in GCC and other part of the world and Heat Transfer Systems in engineering industries and automobile sectors all over the world, makes Copper tubes an essential and unmatched engineering material as Copper possesses superior heat transfer properties with excellent corrosion resistant. Seamless Copper Tubes meeting the specification requirements of ASTM B68, ASTM B280 and JIS H3300 for ACR applications are in a commanding and challenging position in the market. Conventional technology and tube mills are getting outdated as superior new generation software based tube mills have already shaped up and proved their efficiency and quality in production in this technology era and provides platform for producing superior quality tubes. As old companies with conventional machines struggle for their survival, as Quality and Cost are the prime concern governing the market and business world today, new ventures are shaping up and establishing bases to conquer the market. The market: Market analysis in the GCC bloc shows a positive growth and potential market segment exists within GCC countries. Exports to Asian and Middle East countries seems to be bright as exports from GCC incur lower freight charges, which enhances reduction in cost over material procurement at customers end as compared with imports from Japan or European countries. Market Demand Analysis Having considered the project concept, production process and technology, it deems fit to project the market demand for copper hollows. Copper hollows are used in three distinct types of air conditioning systems, viz. i. Window A/Cs ii. Split units iii. Central air conditioning systems Again, the Indian and GCC market for air conditioning copper tubes, two segments are conceptualized namely, a) ACR Tubes used in the manufacture of A/Cs systems – Primary users b) Service tubes for field used in contractual jobs – Secondary users UAE has two manufacturers of A/C units as detailed below: i. Sharjah and Kuwait Manufacturing Co. Ltd, Sharjah ii. French Gulf A/C & Refrigeration Co., Jebel Ali And one more company in the service field M/s. Juma Al Majid trading and contracting company. In Qatar several contractors are operating in the service fields and no primary user is being identified and yet to be ascertained the primary users of Copper Tubing. Saudi has two primary potential users SAMCO and AL ZAMIL and few contractors in the service field. Kuwait market details are not clear and the market position is yet to be studied. Though A/C manufacturers are not known, contracting field operation in the field is sure and a considerable quantum of copper hollows must be in marketable lead. There are two A/C manufacturers in Bahrain: i. Awal Products W.L.C., Manama ii. Al Khaja Establishment & Factories, Manama The sources of supply of seamless copper tubes are from Japan, USA, Finland and Belgium previously and a meager market segment is captured by east Asian countries. The overall size of market in GCC bloc at present is increased to 106000 MT according to trading information, magazines and ministerial reports and the market base getting expanded as A/C manufacturers are boosting up their operation in GCC region as a supply source to many middle east countries. Besides, market band can be established in Asian countries and in Europe as the market demand is high and the present source is only Japan and once the quality seal is established, can out weigh the Japan market as supplies from GCC fetch considerable gain to the customers on freight charges. Why Copper tube Plant to be need to set up in India First Inner groove Copper Tube Plant INDIA and get pioneer status Ultra Modern Port Facilities Modern International Airports Accessibility to the Customers Best Government Policies to promote Hi-tech Industries Relief from import duty exemption on imports of machinery and raw material for some period. Soft Loans with low interest rates. Fully serviced Industrial Estates/Free Trade Zone across the country offers investors a comprehensive infrastructure to set up a manufacturing base. An Excellent Urban Network of Roads & Waterways to most Middle East Countries and Europe. Better Information Technology Set up Middle East, South Africa, USA, some European countries and India are importing Copper tubes from China, Japan and South East Asian Countries. If we manufacture these Copper Tubes either in India, we can capture these markets easily since we are nearby and the Quality and Price are so attractive.
Plant capacity: 12000 TPAPlant & machinery: -
Working capital: -T.C.I: 65 Crores
Return: 1.00%Break even: N/A
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SILICON METAL - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Made from Silicon, the most abundant elemental mineral on earth, silicones are semi-inorganic polymers that are used in almost every industry. Silicon polymers can be fluid, elastomeric or resinous depending upon the organic group present and the extent of cross-linkage between polymer molecules. Silicones are used as adhesives, lubricants, protective coatings and mold release agents. In resin form, silicones are used as coatings, moulding compounds, laminates, filament winding, electrical insulation etc.. It is also used in medical devices used within the body and miscellaneous mechanical products. In the chemicals industry, silicon metal is the starting point for the production of silianes, silicones, fumed silica, and semiconductor-grade silicon. Silanes are the used to make silicone resins, lubricants, anti-foaming agents, and water-repellent compounds. Silicones are used as lubricants, hydraulic fluids, electrical insulators, and moisture-proof treatments. Silicons are being produced in India on a large scale production and silicon metal in India is available about 50% and 50% demand are fulfilled by import. Few new comers may successfully venture into this field.
Plant capacity: 25 MT / DayPlant & machinery:
Working capital: -T.C.I:
Return: 1.00%Break even: 1.00%
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SPONGE IRON PLANT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Sponge iron is the product created when iron ore is reduced to metallic iron, usually with some kind of carbon (charcoal, etc), at temperatures below the melting point of iron. This results in a spongy mass, sometimes called a bloom, consisting of a mix of incandescent wrought iron and slag. Sponge iron is not useful in itself, but must be processed to create wrought iron. The sponge is removed from the furnace, called a bloomery, and repeatedly beaten with heavy hammers and folded over to remove the slag, oxidise any carbon or carbide and weld the iron together. This treatment usually creates wrought iron with about three percent slag and a fraction of a percent of other impurities. Further treatment may add controlled amounts of carbon, allowing various kinds of heat treatment (e.g. "steeling"). Today, sponge iron is created by reducing iron ore without melting it. This makes for an energy-efficient feedstock for specialty steel manufacturers which used to rely upon scrap metal. The sponge iron is a substitute for scrap in the electric arc furnace, which can be easily manufactured from indigenously available raw materials at very competitive price. It is the iron ore reduced in solid state by a direct reduction process using natural gas or non cooking coal as reluctant. The sponge iron is also known as Direct Reduced Iron, Hot Briquettes Iron or metalized Iron. With the domestic steel industry picking up during the past year and prices moving up in leaps and bounds, India has emerged as the world's largest producer of sponge iron (or direct reduced iron), accounting for around 16 per cent of the global output. Sponge iron is used to make steel by all Indian steel producers and is a substitute for steel melting scrap. Healthy demand growth in steel sector is also pushing sponge iron demand. Apart from declining availability of steel melting scrap, sponge iron demand has also gone up considerably and is likely to continue. About 45% of the domestic output is through EAF (Electronic Arc Furnace) route. However, going forward this is slated to increase. With steel production is likely to grow at 6%-7%, the demand for sponge iron is likely to grow at more than 10 percent till the year 2007 and then expected to stabilize at 8 percent after that.
Plant capacity: 135000 MT / AnnumPlant & machinery: 7175 Lakhs
Working capital: -T.C.I: Cost of Project : 8923 Lakhs
Return: 42.00%Break even: 25.00%
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COPPER INGOT / COPPER ASH FROM COPPER ORE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Copper is the perfect material for recycling. It is valuable, easy to identify, easy to clean, heavy and can be much use to foundries & other non-ferrous industries as scrap. It has many important alloys e.g. bronze and brass. Copper being very versatile metal, it encompasses a very wide field of applications which comprise electric wiring, switches, plumbing, heating, roofing and building construction, chemical and pharmaceutical machinery etc. The Indian copper industry saw a phenomenal boost in production and consumption. The production capacity has been further increased in phases to 5,00,000 tonnes. The company is also aggressively developing value-enhancing strategies for its existing product. Indias strong economic growth and key priority for the power sector, which is major consumer of copper, will support high demand and price in the near term. The Indian copper industry comprises three percent on the world copper map. It is a lucrative trade with bright future prospects.
Plant capacity: 3000 MT / AnnumPlant & machinery: 279 Lakh
Working capital: -T.C.I: Cost of Project : 684 Lakh
Return: 46.00%Break even: 45.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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