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Minerals, Marble, Granite, Gypsum, Quartz, Talc, Mica Projects

India is rich in natural resources. Minerals constitute the back-bone of economic growth of any nation and India has been eminently endowed with this gift of nature. There is much evidence that exploitation of minerals like coal, iron-ore, copper, lead-zinc has been going on in the country from time immemorial.  Natural stones like granite and marble are capable of taking a high polish and are therefore used as decorative stones for cladding purpose in the construction industry, as well as for monumental and memorial work. Marble carries a status symbol of luxury and it gives a long-term benefit to one who has purchased it. This is so because it is a very durable stone. The marble tiles can be used for indoor and outdoor decorations of your home. Floors, countertops, fireplaces, porticos of large or small buildings can be made elegant and luxuriant by marble. Large buildings, monuments, mansions, multi-storied buildings make use of this stone for adding that elegant decorative touch.

Since granite is a hard rock, special grinding and polishing heads are used for rapidly grinding and polishing the slabs of granite. For polishing soft stones like marble, it is necessary to have a complete surface to surface contact of the abrasive and marble. The basic principle of polishing any natural stone is to hone the surface of the stone by progressively using finer mesh of abrasives until the natural luster of the stone is obtained. A polished piece of natural stone is capable of reflecting a major portion of the light falling on it. In most modem stone processing plants, bonded abrasives are used for grinding and polishing natural stones. India is largely self sufficient in most of the minerals which include barytes, bauxite, chromite, dolomite, fluorspar, gypsum, iron ore, kyanite, limestone, manganese ore, magnesite, sillimanite, etc. except the minerals like copper, asbestos, lead and zinc, natural phosphates, sulphur and crude petroleum, in which domestic production meets the demand only partially.

India has one of the largest reserves of granite in the world and exported Rs 2,600 crore (Rs 26 billion) worth of the stone last year. Granite exports this fiscal are expected to touch Rs 2,800 crore (Rs 28 billion) and nearly one-fourth of these exports is accounted for by monument stones.

Indian granite exports have declined 33 per cent between 2006-07 and 2008-09. The sector, which relies heavily on American and European demand, was among the first to feel the heat of the sub-prime crisis. Its export revenues fell steeply in 2007-08, even before there were visible signs of a slowdown in Indian housing and industry. What perhaps explains the increase in volumes in 2007-08 is that polished granite, which commands a better price, was substituted by semi-finished blocks. Yet, prices in the latter category remained unattractive, reflecting the severity of the recession. Volumes increased by 10.2 per cent in 2007-08 over the previous year, while revenue earned from exports decreased by 17.6 per cent this year. The decline in export earnings and volumes was more pronounced in 2008-09. The export of polished granites blocks and slabs more than halved in 2008-09 at 2.75 lakh tonnes compared with 5.52 lakh tonnes in 2007, while in 2007-08 it was 4.13 lakh tonnes. Export revenue in this segment declined 51.9 per cent – more than the sector as a whole – to Rs 862.63 crore 2008-09 from Rs 1,791.98 crore in 2006-07. In 2007-08, it was Rs 1,332.56 crore. However, the export of semi-finished blocks to China has not been as badly affected. The export volumes of crude or roughly trimmed granite increased to 25.63 lakh tonnes in 2008 from 21.47 lakh tonnes in 2007. In 2009, it declined to 23.92 lakh tonnes. Exports revenue largely remained flat at Rs 1478.95 crore in 2009, compared with RS 1479.44 crore in 2008. In 2007, it was Rs 1703.37 crore. Granite accounts for 10 per cent of India’s minerals’ output. Over the last three decades the Indian granite industry has modernized to global standards. Sculptures and monuments made in India are being exported all over the world.

About 85-90 per cent of the total granite production in the country is for exports. So after this recession period over the industry will again regain its demand .This is the best time for an entrepreneur to venture into this sector.

Coming to gypsum products in India, gypsum has proved to be a miraculous material aiding interior construction. Gypsum surface plaster is one form that has caught the attention on the sector and is growing in popularity. In recent years, the construction sector has witnessed a number of new trends, technology advancements and innovations across applications, all aimed at making construction faster and delivering higher performance. The industry of cement and gypsum products in India is the second biggest manufacturer of high grade cement in the whole world. The cement and gypsum products industry in India consists of over 300 small cement plants and around 130 large cement plants with the total production capacity of more than 167.36 million tons. The different varieties of cement manufactured in India are Oil Well cement, White cement, Portland Pozzolana cement, and Ordinary Portland cement.

Some of international companies having presence in cement and gypsum products industry in India are: Lafarge, Italcementi, Heidelberg Cements, and Holcim.

We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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Sulphur Milling Plant

Sulfur is utilized in the manufacturing processes of sulfurous gas, sulfite, sulfuric and sulphydric acids, carbon sulfides, and others. Also, it used in the production of black gunpowder, insecticides, pharmaceuticals, detergents, dyestuffs, disinfectants, and also in the vulcanization of rubber. Numerous sulfurous items are utilized as additives in scentless flammable gases, so that the leakage can be identified through the trademark aroma of the element. Sulfur is one of the most abundantly available natural elements found on Earth. It is an important nutrient for animals, human beings, and crops. It is one of the key basic chemicals that is widely used as a raw material in the chemical industry. It is used in the production of sulfuric acid as a derivative, which is further used in several industrial and chemical processes, especially in the production of phosphate fertilizers. The increasing demand from the fertilizer manufacturing sector, coupled with increasing usage of sulfur for vulcanization of rubber are the main factors driving the growth of the global sulfur industry. Moreover, owing to the fall of crude prices, refineries across the globe are engaging in capacity expansion and other brownfield activities, leading to higher demand for sulfur. The demand for sulfur is also anticipated to be driven by the increasing usage of elemental sulfur as a major ingredient in the vulcanization process implemented to manufacture rubber. However, the enactment of stringent environmental regulations restricting the usage of sulfur and the high costs associated with its mining, are the key factors hindering the sulfur market growth. The sulfur market is expected to register a CAGR of 3.36%, during the forecast period, 2019 – 2024. Major factors driving the growth of the sulfur market are the rising demand from the fertilizer manufacturing sector and increasing usage of sulfur for the vulcanization of rubber. On the flipside, stringent environmental regulations regarding emissions are expected to hinder the market growth.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Granite Cutting and Polishing

Granite is a light coloured indigenous granular rock, grey, red & pink, white or green in colour & characterised by presence of quartz, feldspar & minor amount of mica. It is generally of three types. It is an important structural ornamental stone & because of its higher compressive strength & durability, is extensively used for massive structural work, fine grained variety of granite that takes & preserve good polish is employed for ornamental & monumental works & also for inscription purposes. The term granite is derived from the latin "granum' a grain. India is one among the leading countries in mining and export of granite and is rich in granite reserves. Geologically, the southern and eastern belts of the Nation are abundant in granite deposits. Different shades of granites are available in abundance in Tamil Nadu, Andhra Pradesh, Karnataka, Maharashtra, Assam, Bihar, Rajasthan, Odisha, Meghalaya and Madhya Pradesh. Indian Granite Stone has become the most sought-after and extensively used stone material in building construction and massive structural works throughout the world, and it is well known in the International market, not only for its elegance and aesthetic quality, but also for its durability. India is one of the leading nations in the production and export of Granite and other stones. Granite is a very hard crystalline, igneous or metamorphic rock primarily composed of feldspar, quartz and lesser amounts of dark minerals. India has vast resources of granite with about 110 varieties of different colours and textures such as black, grey, pink, multi coloured, etc. These varieties are used to produce monuments, building slabs, titles, surface plates etc. However, popular varieties are mainly found in South India. Granites are now mined in most of the Indian states for use as construction material and road metal but production of dressed granite blocks and slabs from Andhra Pradesh, Karnataka, Rajasthan and Tamil Nadu are highly priced. In India there are 43 granite processing units of which 12 are in Andhra Pradesh, 13 in Karnataka, 3 in Rajasthan, 14 in Tamil Nadu and 1 in Odisha. During the last five years exports have grown steadily by about 10% a year but this growth rate may increase even more in the near future. Thus, due to demand it is best to invest in this project. Few Indian major players are as under: • A B N Granites Ltd. • Aankit Granites Ltd. • Acropolis Granites Ltd. • Apple Granites Ltd. • Appollo Stones Ltd. • Aro Granite Inds. Ltd. • Ashok Granites Ltd. • Charminar Granites Exports Ltd. • Coromandel Granite Co. Ltd. • D S Q Granites Ltd. • Deccan Granites Ltd. • East India Granites Ltd. • Eastern Granites Ltd.
Plant capacity: Premium Granite:97,200 SQM per annum Standard Granite43,200 SQM per annum Commercial Granite:34,433 SQM per annum Sales of Local Granite:30,657 SQM per annumPlant & machinery: 878 Lakhs
Working capital: -T.C.I: Cost of Project:2147 Lakhs
Return: 28.00%Break even: 41.00%
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Gypsum Plaster Board

Gypsum Plaster Boards are constructional sheets composed of consigned Gypsum with about 15% fibre. Its outstanding contributes are fire resistance, dimensional stability, easy workability and low cost fibres are added to provide crack resistance and for fire resistance water repellent chemicals may be added to the board core. Paper-coated gypsum board is made by method of adding small amount of additives and reinforced fiber to plaster as the base material and coating the surface and back of plasterboard with paper. Gypsum plaster boards are selected for use according to their type, size, thickeners and edge profit. The Boards may be used for example to provided dry lining finishes to masonry walls, to ceilings, to steel or timber framed partitions, or as claddings to structural steel columns and beams, or in the manufacture of pre-fabricated partition panels. The Indian market for Gypsum Plaster Board is expected to reach about 333.64 million m2 by 2021 from 221.75 million m2 in 2016, registering a Compounded Annual Growth Rate (CAGR) of 8.51% during the analysis period, 2016-2021BPB, UK took over the company and has acquired an 80% stock. The balance 20% of the capital is with the public. Gypsum Plaster Board (GPB) popularly known as gypboard is a low cost, lightweight construction material made from aerated gypsum plaster and produced in varying thicknesses suitable for different applications. It consists of a core of aerated gypsum plaster bonded between two sheets of heavy-duty paper. ? Few Indian major players are as under: • B P B India Gypsym Ltd. • Fact-R C F Building Products Ltd. • I D L Buildware Ltd. • I D L Salzbau (India) Ltd. • Saint-Gobain Gyproc India Ltd. • U S G Boral Building Products (India) Pvt. Ltd.
Plant capacity: Gypsum Plaster Board (Wall and Top Ceiling): 2,000,000 Sq.mt. per AnnumPlant & machinery: 315 Lakh
Working capital: -T.C.I: Cost of Project: 916 Lakh
Return: 27.00%Break even: 54.00%
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Gypsum Plaster Board

Gypsum Plaster Boards are constructional sheets composed of consigned Gypsum with about 15% fibre. Its outstanding contributes are fire resistance, dimensional stability, easy workability and low cost fibres are added to provide crack resistance and for fire resistance water repellent chemicals may be added to the board core. Gypsum plaster boards are selected for use according to their type, size, thickeners and edge profit. The Boards may be used for example to provided dry lining finishes to masonry walls, to ceilings, to steel or timber framed partitions, or as claddings to structural steel columns and beams, or in the manufacture of pre-fabricated partition panels. Gypsum board, also known as “drywall” or “plaster board,” consists of a core of gypsum surrounded with a paper covering. Several varieties of gypsum board products are available; each is comprised of a specially formulated gypsum plaster mix and facing paper specifically developed for the intended application. Gypsum Plaster Boards are constructional sheets composed of consigned Gypsum with about 15% fibre. Its outstanding contributes are fire resistance, dimensional stability, easy workability and low cost fibres are added to provide crack resistance and for fire resistance water repellent chemicals may be added to the board core. Gypsum Plaster Board (GPB) popularly known as gypboard is a low cost, lightweight construction material made from aerated gypsum plaster and produced in varying thicknesses suitable for different applications. The Indian market for Gypsum Plaster Board is expected to reach about 333.64 million m2 by 2021 from 221.75 million m2 in 2016, registering a Compounded Annual Growth Rate (CAGR) of 8.51% during the analysis period, 2016-2021BPB, UK took over the company and has acquired an 80% stock. The balance 20% of the capital is with the public. Few Indian major players are as under: • B P B India Gypsym Ltd. • Fact-R C F Building Products Ltd. • I D L Buildware Ltd. • I D L Salzbau (India) Ltd. • Saint-Gobain Gyproc India Ltd. • U S G Boral Building Products (India) Pvt. Ltd.
Plant capacity: Gypsum Plaster Board (Wall and Top Ceiling): 40000 Sq.mt. per dayPlant & machinery: 944 Lakh
Working capital: -T.C.I: Cost of Project: 1835 Lakh
Return: 27.00%Break even: 54.00%
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Graphite Crucible

Graphite crucible can withstand the high temperature, and has good resistance to chemical erosions and thermal shock. Especially graphite crucible is ideal for the melting of aluminium, copper and other metals. Quartz crucible has the advantages of high purity, high temperature resistance, with big size, good thermal insulation, economization on energy, quality stability etc. Fused quartz crucibles are used in the manufacture of silicon metal for semiconductor wafer applications and polysilicon. In order to produce high quality wafers, starting materials are added to a crucible heated to high temperatures and pulled from the melt as a single crystal. Fused Quartz is one of the few materials that can combine the high purity and high temperature properties required for this process. Graphite crucibles are refractory containers specially shaped for metallurgical operations. Graphite crucibles are made from a mixture of graphite, refractory clay, grog, and other additives. These crucibles are used for melting ferrous, non-ferrous metals, alloys, and noble metals. Growth of the foundry industry is a major factor driving the graphite crucibles market. A growing industrial sector coupled with the increasing need for specialized metal and alloy castings is expected to enhance the demand for graphite crucibles during the forecast period. As per an assessment, 8.5% growth in foundry and casting industry is estimated across the globe. Therefore, the use of graphite crucibles is expected to increase accordingly. Development of modern small scale industries and positive outlook of the special casting metallurgical industry in countries in Asia Pacific is further estimated to drive the graphite crucibles market in the next few years. Few Indian major players are as under Diamond Crucible Co. Ltd. Graphite India Ltd. H E G Ltd. Pandian Graphites (India) Ltd. Rahul Graphites Ltd. S V I Carbon Pvt. Td. Zircar Refractories Ltd.
Plant capacity: Graphite Crucible (10 Kgs each):800 Pcs/dayPlant & machinery: Rs 267 lakhs
Working capital: -T.C.I: Cost of Project: Rs 1034 lakhs
Return: 28.00%Break even: 27.00%
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Production of Graphite Crucible. Emerging Business Investment Opportunities.

Production of Graphite Crucible. Emerging Business Investment Opportunities. A crucible is a container used to hold metal for melting in a furnace and it is needed to withstand the extreme temperatures encountered in melting metals. The crucible material must have a much higher melting point than that of the metal being melted and it must have good strength even when white hot. Graphite crucible can withstand the high temperature, and has good resistance to chemical erosions and thermal shock. Especially graphite crucible is ideal for the melting of aluminum, copper and other metals. A crucible is a container used to hold metal for melting in a furnace and it is needed to withstand the extreme temperatures encountered in melting metals. The crucible material must have a much higher melting point than that of the metal being melted and it must have good strength even when white hot. Graphite crucible can withstand the high temperature, and has good resistance to chemical erosions and thermal shock. Especially graphite crucible is ideal for the melting of aluminium, copper and other metals. Applications Lubrication Refractories Foundry Battery Production Others Features: We offer graphite crucibles for varied purposes High density graphite crucibles are utilized in vacuum Inert atmosphere furnaces Best suited crucibles for quality melting High thermal conductivity Heat shock resistance: Graphite crucible is strong, it can withstand high temperatures. High heat resistance Corrosion resistance Oxidation resistance Anti-adhesion Resistance to slag remover Acid resistance Use of Graphite Crucible Graphite crucible is widely used for experiment and the melting of metals, graphite crucible material with special of high purity, high strength, high density graphite material; through high precision CNC machining equipment, can be machined graphite crucible, graphite casting crucible, graphite oil groove, slide, drawing tablets, pull rod of mould graphite products. Graphite crucible for smelting noble metals selected special graphite materials can make the graphite crucible product 2 times more than ordinary materials product durability, longer service life, more can withstand more than 2000°C high temperature! Graphite crucible features: 1 good thermal stability of graphite crucible: for the use of graphite crucible quench. 2 graphite crucible good corrosion resistance, impact resistance, in order to ensure the reliability of product quality. 3 graphite crucible, good resistance to acid and alkali. 4 good heat conduction performance of graphite crucible: it can greatly shorten the smelting time, save energy. 5 the ash of the graphite crucible is less than 300pp, so that the precious metal is not polluted in the smelting process. Mainly used in auto parts, electronics and new materials industry, graphite crucible is melting and holding non-ferrous metals and new materials resistant containers. Can also be used in the refining and purification of nonferrous metals and new materials. For the benefit of environmental protection, the international efforts to improve the weight of light metals in industrial products. Therefore, aluminium, magnesium, zinc and its alloys are widely used in the production of automobile, motorcycle and electronic products. If the engine cylinder cover die-casting production of automobile and motorcycle wheels, engine, brakes, air filter, piston, a radiator, a direction plate skeleton and electronic products in the mobile phone shell. Manufacturing process of graphite crucible During the sintering process of graphite crucibles, the organizational structure of the green body has a series of changes, the changing part is mainly the plastic refractory clay. The basic process of the crucible sintering can be divided into the following four stages to illustrate: Preheating and baking stage. The temperature at 100~300 degrees, it is the process of graphite crucibles exclude residual moisture. The heating speed should slow and the kiln roof should be open, it should control the temperature strictly especially when the graphite crucibles in the residual moisture content exceeds 3%, otherwise the crucibles will have the crack and it maybe explode. Low temperature firing stage: 400-600? is the Low temperature stage of sintering of the graphite crucible. With the increase of the temperature of the kiln, the combination water in the crucible begins to decompose and remove. the main composition in clay are Al2O3 and SiO2, once formed, they are in the free state, the glaze layer of crucible surface has not yet melted, heating speed should be still slow, if the heating speed is too fast and uneven, it also prone to explode and the collapse of the crucible bing . Mesothermal sintering stage: 700-900? is the Mesothermal sintering stage of graphite crucible. At this time, the amorphous Al2O3 in clay may be partially converted into y crystalline Al2O3 when the kiln temperature gradually increased, the Al2O3 and Si0'exist in the Free State form hard silicate cured material, it connect the graphite and clinker in crucible and then solidified into a whole. In the medium temperature sintering process, the surface glaze layer in graphite crucible melt with the increasing of temperature gradually and form a layer of glass like glaze film, enclosed or covered on the surface of the crucible, it protect the crucible from oxidation. During this period, it is better to heat up quickly and the original flame should be good in the kiln. High temperature firing stage: The temperature of this stage temperature is iooo-1200cc. The clay in graphite crucible after sintering in the medium temperature form curing, gradually transformed into mullite, such as 3A1203+2Si07:3Al203'2Si0. (Mullite). During this period, the heating rate should be faster than in the middle temperature (commonly known as the fire process), the furnace flame should be controlled in the neutral flame or reducing flame. The glaze layer has been completely melted during the crucible in high temperature sintering process, forming a glass like glaze film, close to the crucible surface. If the temperature exceeds the maximum temperature limit of sintering glaze, it easily cause the oxidation of the crucible. Therefore, in the high temperature sintering process, we should observe the glaze layer melting condition of graphite crucible and avoid the burnt and not up to the sintering. Mullite (3A1203'2Si02), a senior Department of physical and chemical properties of refractory minerals and a stable. The density, hardness, refractoriness and softening point are very high, low coefficient of thermal expansion. In the structure of the crucible, it is an important role of consolidation and hardening. It can be known that, in the crucible sintering process, due to the thermal effect of plastic refractory clay, the consolidation of graphite and clinker has a certain mechanical strength. Therefore, high and low of the sintering temperature, temperature control in the process of operation, it will has an important influence to the quality and service life of graphite crucible products. Market Outlook The global graphite market was valued at $14.3 billion in 2019, and is expected to reach $21.6 billion by 2027, registering a CAGR of 5.3% from 2020 to 2027. By type, the synthetic graphite segment holds the largest market share, owing to increase in demand from the steel and battery industry. This increase in demand from the steel and battery manufacturing industry is attributed to increase in use of graphite electrode. Synthetic graphite is expected to maintain its dominance during the forecast period. Graphite crucibles are widely used in experiments and for melting metals through high precision CNC machining equipment. Graphite crucibles of high purity, high density, and high strength are used in these applications. Growth of the foundry industry is a major factor driving the graphite crucibles market. A growing industrial sector coupled with the increasing need for specialized metal and alloy castings is expected to enhance the demand for graphite crucibles during the forecast period. As per an assessment, 8.5% growth in foundry and casting industry is estimated across the globe. Therefore, the use of graphite crucibles is expected to increase accordingly. Development of modern small scale industries and positive outlook of the special casting metallurgical industry in countries in Asia Pacific is further estimated to drive the graphite crucibles market in the next few years Graphite crucibles can withstand high temperature, and have good resistance to chemical erosions and thermal shock. Graphite crucible is ideal especially for the melting of aluminum, copper, and other metals. Availably of various alternatives such as ceramic crucibles, and platinum crucibles, used in casting, metallurgy, and machineries is expected to hamper the market growth in the near future. Key players Zircar Refractories Ltd. Diamond Crucible Co. Ltd Graphite India Ltd. H E G Ltd. Pandian Graphites (India) Ltd Rahul Graphites Ltd S V I Carbon Pvt. Td. Tags:- #graphitecrucible #graphitemanufacturerinindia #graphiteindustry #graphite #Graphiteproduction #GraphiteProject #DetailedProjectReport #businessconsultant #BusinessPlan #feasibilityReport #NPCS #industrialproject #entrepreneurindia #startupbusiness #startupbusinessideas #businessestostart #startupideas #startupbusinesswithnomoney #businessstartupindia
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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