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Minerals, Marble, Granite, Gypsum, Quartz, Talc, Mica Projects

India is rich in natural resources. Minerals constitute the back-bone of economic growth of any nation and India has been eminently endowed with this gift of nature. There is much evidence that exploitation of minerals like coal, iron-ore, copper, lead-zinc has been going on in the country from time immemorial.  Natural stones like granite and marble are capable of taking a high polish and are therefore used as decorative stones for cladding purpose in the construction industry, as well as for monumental and memorial work. Marble carries a status symbol of luxury and it gives a long-term benefit to one who has purchased it. This is so because it is a very durable stone. The marble tiles can be used for indoor and outdoor decorations of your home. Floors, countertops, fireplaces, porticos of large or small buildings can be made elegant and luxuriant by marble. Large buildings, monuments, mansions, multi-storied buildings make use of this stone for adding that elegant decorative touch.

Since granite is a hard rock, special grinding and polishing heads are used for rapidly grinding and polishing the slabs of granite. For polishing soft stones like marble, it is necessary to have a complete surface to surface contact of the abrasive and marble. The basic principle of polishing any natural stone is to hone the surface of the stone by progressively using finer mesh of abrasives until the natural luster of the stone is obtained. A polished piece of natural stone is capable of reflecting a major portion of the light falling on it. In most modem stone processing plants, bonded abrasives are used for grinding and polishing natural stones. India is largely self sufficient in most of the minerals which include barytes, bauxite, chromite, dolomite, fluorspar, gypsum, iron ore, kyanite, limestone, manganese ore, magnesite, sillimanite, etc. except the minerals like copper, asbestos, lead and zinc, natural phosphates, sulphur and crude petroleum, in which domestic production meets the demand only partially.

India has one of the largest reserves of granite in the world and exported Rs 2,600 crore (Rs 26 billion) worth of the stone last year. Granite exports this fiscal are expected to touch Rs 2,800 crore (Rs 28 billion) and nearly one-fourth of these exports is accounted for by monument stones.

Indian granite exports have declined 33 per cent between 2006-07 and 2008-09. The sector, which relies heavily on American and European demand, was among the first to feel the heat of the sub-prime crisis. Its export revenues fell steeply in 2007-08, even before there were visible signs of a slowdown in Indian housing and industry. What perhaps explains the increase in volumes in 2007-08 is that polished granite, which commands a better price, was substituted by semi-finished blocks. Yet, prices in the latter category remained unattractive, reflecting the severity of the recession. Volumes increased by 10.2 per cent in 2007-08 over the previous year, while revenue earned from exports decreased by 17.6 per cent this year. The decline in export earnings and volumes was more pronounced in 2008-09. The export of polished granites blocks and slabs more than halved in 2008-09 at 2.75 lakh tonnes compared with 5.52 lakh tonnes in 2007, while in 2007-08 it was 4.13 lakh tonnes. Export revenue in this segment declined 51.9 per cent – more than the sector as a whole – to Rs 862.63 crore 2008-09 from Rs 1,791.98 crore in 2006-07. In 2007-08, it was Rs 1,332.56 crore. However, the export of semi-finished blocks to China has not been as badly affected. The export volumes of crude or roughly trimmed granite increased to 25.63 lakh tonnes in 2008 from 21.47 lakh tonnes in 2007. In 2009, it declined to 23.92 lakh tonnes. Exports revenue largely remained flat at Rs 1478.95 crore in 2009, compared with RS 1479.44 crore in 2008. In 2007, it was Rs 1703.37 crore. Granite accounts for 10 per cent of India’s minerals’ output. Over the last three decades the Indian granite industry has modernized to global standards. Sculptures and monuments made in India are being exported all over the world.

About 85-90 per cent of the total granite production in the country is for exports. So after this recession period over the industry will again regain its demand .This is the best time for an entrepreneur to venture into this sector.

Coming to gypsum products in India, gypsum has proved to be a miraculous material aiding interior construction. Gypsum surface plaster is one form that has caught the attention on the sector and is growing in popularity. In recent years, the construction sector has witnessed a number of new trends, technology advancements and innovations across applications, all aimed at making construction faster and delivering higher performance. The industry of cement and gypsum products in India is the second biggest manufacturer of high grade cement in the whole world. The cement and gypsum products industry in India consists of over 300 small cement plants and around 130 large cement plants with the total production capacity of more than 167.36 million tons. The different varieties of cement manufactured in India are Oil Well cement, White cement, Portland Pozzolana cement, and Ordinary Portland cement.

Some of international companies having presence in cement and gypsum products industry in India are: Lafarge, Italcementi, Heidelberg Cements, and Holcim.

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Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

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Calcined Bauxite - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

The industry grow steadily based soundly on new and expanding markets created largely by its own study of the properties of aluminium and of the avenues for economical consumption of this new metal. With this growth in manufacture came a decrease in cost, which was largely passed onto customers, even reducing the price 33 cents per kilograms. The price has gradually increased and was $ 1.58 per kilogram in 1980, reflecting inflation and sharp increases in electrical costs. Aluminium is the major nonferrous metal. Residual rocks, in which the alumina trihydate and monohydrate minerals gibbsite, boehmite, and diaspore predominate are classified as bauxites. Other residual minerals are developed in the unique type of rock weathering which produce bauxites, and these minerals kaolinite, halloysite, goethite, hematite, magnetite, anatase, quartz, and some phosphatic and manganiferous minerals may from the lesser constituents of bauxites. Since bauxites have formed from a variety of rock types, minor quantities of residual minerals resistant to weathering. Kaolinite is the chief clay mineral in older bauxites. Thick residual laolinic clays sometimes envelope and usually lie immediately under bauxites. These residual kaolinic clays become more quartzose and halloysitic at depth near the weathered rock contact. Halloysite is rare in older bauxites, but it is a common constituent of younger bauxites and with quartz is usually the main constituent of the residual clays underlying younger bauxites. Some alumina hydrates and hydrour Aluminium silicates are produced also from the breakdown of amphiboles and pyroxenes in igneous, volcanic and melamorphic rocks. Although certain almost pure calcareous rocks from bauxite no bauxite has been found which is known to be derived from coarse high silica or ultra basic rocks. There is very good scope for manufacture of calcined bauxite.
Plant capacity: 20000 MT/AnnumPlant & machinery: 615 Lakhs
Working capital: -T.C.I: 1898 Lakhs
Return: 22.00%Break even: 61.00%
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Coal Mining - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Coal is an extremely heterogeneous, complex material that is difficult to characterize. Coal is a rock formed by geological process and is composed of a number of distinct organic entities (macerals) and lesser amounts of inorganic substances (minerals). Each of the coal macerals and minerals has a unique set of physical and chemical properties, there in turn control the overall behavior of coal. Although much is known about the properties of minerals in coal, for example, the crystal chemistry, crystallography, and magnetic and electrical properties, surprisingly little is known about the properties of individual coal macerals. Even though coal is composed of macerals and minerals, it is not a uniform mixture of these substances. Users of coal - In the iron ore extraction plant, Domestic users as fuel sources, different industries using coal fired boiler. The demand of coal mining is increasing. So there exist a great scope for new entrepreneurs to enter in to this field.
Plant capacity: 1350 Lakh MT/Annum (Job Work)Plant & machinery: 752 Crores
Working capital: -T.C.I: 972 Crores
Return: 41.00%Break even: 42.00%
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Bitumen - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

It is non crystalline solid or viscous material having adhesive properties, which is completely soluble in carbon disulfide. It is generally brown or black in colour, electrical resistance, solubility or resistance to solvent action and resistance to oxidation under various conditions. It is derived from petroleum either by natural or refinery processes. Due to its low cast and readily availability it is used not only for road construction and maintenance but also for engineering fields has good demand due to its range of applications. New entrepreneurs can enter in this field.
Plant capacity: 20 Tonne/day Plant & machinery: Rs. 14 Lakhs
Working capital: -T.C.I: Rs. 71 Lakhs
Return: 41.00%Break even: 49.00%
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CLAY AND SAND BRICKS PLANT (LIGHT WEIGHT) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Perforated bricks are light in weight and provide better thermal insulation as compared to common bricks. Now in India there is a very good growth of construction industry and also in rapid organization as well as commercialization and industrialization. For these purposes there is huge requirement of bricks and light bricks. Lot of Mall and Hotels are coming up. Based on the growth of constructions, it can be predicted that there is very good scope for the building material industries light bricks. New entrepreneurs can venture into the production of clay and sand bricks.
Plant capacity: 60 Lakhs Bricks /AnnumPlant & machinery: 27 Lakhs
Working capital: -T.C.I: 135 Lakhs
Return: 41.00%Break even: 39.00%
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Artificial Marble Tiles - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Plastic floor tiles are known for some time Artificial synthetic marble the invention of the developing affordable resort, virtually replacing the use of natural marble. Artificial marble tiles are more durable than natural quarried marble. It is also more resistant to stains wear and damaging effects of household chemicals. The artificial marble tiles are gaining varied application in building project, which are developing very fast. Stones are of many verities and colours can be broadly classified as granite, marble, slate and sandstone. These are used mainly for various purposes such as construction of buildings, monuments and a host of household items, e.g. kitchen slabs, table tops etc. Among all, granite is the most important stone. India exports a wide range of stone based products. There is a good scope for a new entrepreneur.
Plant capacity: 3.00 MT/dayPlant & machinery: Rs. 29 lakhs
Working capital: -T.C.I: Rs. 154 lakhs
Return: 46.00%Break even: 45.00%
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CALCIUM CARBONATE FROM LIME STONE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunitiese

Calcium compounds such as calcium carbonate, calcium phosphate and calcium sulphate are widely distributed in nature. Calcium carbonate, CaCO3, forms a major constituent of the earths crust and occurs as massive beds of limestone, chalk and marble. It is the principal ingredient of egg-shells, molluse shells and corals. It is used in the agriculture, food, metallurgy, pharmacy, paper and printing industry, cosmetic industry etc. At present there are 13 units engaged in manufacturing of precipitated calcium carbonate. A basic unorganic chemical used in the manufacture of so many products and also in the cosmetics. Seeing the vast use of this compound, its demand is increasing day by day. So there is good future for existing as well as new entrepreneurs.
Plant capacity: 20 MT/DayPlant & machinery: Rs. 64 lakhs
Working capital: N/AT.C.I: Rs. 2 crore
Return: 81.00%Break even: 33.00%
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FERRO ALLOYS OF NIOBIUM, MOLYBDENUM, TITANIUM, TUNGSTEN AND VANADIUM - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Ferro Alloys are the principal alloying agents in iron and steel production. Addition of ferro alloys improves mechanical and physical properties of iron and steel products such as strength, toughness, hardness and corrosion-resistance etc. Most of the ferro alloys contain less than 50% of iron content. The use of highly flexible furnaces make it possible to produce a range of ferro alloy compositions. Ferro alloys are employed in metallurgy for finishing carbon steels, for producing alloy steels and special steels with improved physical and mechanical properties. The demand for ferro alloys has been increasing with that of alloy and special steels. It is expected to reach the level of 1.20 m tonnes by 2006-07. The industry has tied up with companies in Europe for technology inputs. The major users of alloy steel are: auto industry, railways, forgings, tubes, springs and other engineering industries. So, there is good future for existing as well as new entrepreneurs.
Plant capacity: 5 MT/DayPlant & machinery: Rs. 2 crores
Working capital: -T.C.I: Rs. 5 crores
Return: 50.00%Break even: 41.00%
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GLASS BOTTLES FOR COSMETICS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Glass is so much a part of our daily life that we cannot imagine living without it. Glassware is used both by the consumer as well as by the Government and industry. The primary aim of packaging is to protect the product from air, light, heat, cold, moisture dust, dirt etc. There are three raw materials for glass making, viz. Silica Sand, Soda Ash and Lime. These should be cheaply and freely available as a natural resource. The value of output of cosmetics industry is estimated at Rs.16 bn in the organized sector. Despite the downward trend in the demand of a large number of consumer products, the cosmetic industry continues to grow at a high rate basically of the entry of new players and globally known brands. There is a fair scope for new entrepreneur in this field.
Plant capacity: 1500 MT /AnnumPlant & machinery: 91 Lakhs
Working capital: -T.C.I: Cost of Project : 193 Lakhs
Return: 39.00%Break even: 71.00%
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Ferro Silicon - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Ferro alloys are used in making alloy steels and castings of different special types as addition agents. Ferro alloys are usually made in electric-arc furnaces. Alloy steel have often greater limitations on tramp element concentrations than plain carbon steels. In the iron and steel industry, silicon alloys are used for alloying, deoxidizing and reducing other alloying elements such as manganese, chromium, tungsten and molybdenum. Ferro silicon containing 14-95% silicon are used extensively by the iron and steel industry and silicon is present in most commercial grades of steel and cast iron. Most silicon metal is consumed in the manufacture of aluminium-alloy casting containing from 2 to 25 % silicon. Ferro silicon is produced in several grades to suit the quality & economy requirements of various steel industries. The use of it improves the steel quality by clearing the impurities present in iron. Such steels are suitable for transformer core making & other electrical applications. It can be concluded that there is a good scope for new entrants.
Plant capacity: 10 MT/DayPlant & machinery: 79 Lakhs
Working capital: -T.C.I: 386 Lakhs
Return: 56.00%Break even: 46.00%
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Granite Aggregate Trading Business for Export - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Granite aggregates (pieces) are obtained from block cutting unit by cutting of Granite Gang saw blocks. After careful selection of each piece of equipment from final screening to primary crushing, it is imperative that the process characteristics are of optimum quality, productivity and reliability. The product is sold in the market as a value added product, which is used in building construction. There is a huge export potential as well as domestic consumption the demand of granite aggregate is increasing day by day due to its versatile used in building construction and other related fields. There is good scope of any new entrant.
Plant capacity: 42750 MT/AnnumPlant & machinery: -
Working capital: -T.C.I: Cost of Project 72 Lakhs
Return: 48.00%Break even: 82.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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