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LIST OF PROFITABLE FOOD PROCESSING BUSINESS IDEAS

Food processing industry is of enormous significance for India's development because of the vital linkages and synergies that it promotes between the two pillars of our economy, industry and agriculture. Fast growth in the food processing sector and progressive improvement in the value addition chain are also of great importance for achieving favourable terms of trade for Indian agriculture both in the domestic and international markets. Even more important is the crucial contribution that an efficient food processing industry could make in the nation's food security. The simple fact that the post-harvest losses are about 25 to 30 per cent in our country should serve as an eye opener for all of us. Even marginal reductions in these losses are bound to give us great relief on the food security front as well as improve the income levels of the farmer.

The food processing industry of India is one of the largest in the world in terms of manufacture, use, export, and development.  The sector has immense potential to contribute to growth and employment opportunities of the country.

The Indian food industry is poised for huge growth, increasing its contribution in world food trade every year. In India, the food sector has emerged as a high-profit sector on the back of the scope it offers for value addition, particularly with the food processing industry getting recognized as a high-priority area.

The Indian food and grocery market is the world’s sixth largest, with retail contributing 70 per cent of the sales. It is projected to grow at the rate of 104 per cent, touching US$ 482 billion by 2020.

The Indian food processing industry accounts for 32 per cent of the country’s total food market, 14 per cent of manufacturing GDP, 13 per cent of India’s exports and six per cent of total industrial investment.

The food processing industry in India has a total turnover of around USD 65 billion which includes value added products of around USD 20.6 billion.

Food processing involves any type of value addition to agricultural or horticultural produce and the products that there follow. The grading, processing and packaging of foods all fall under this umbrella. The Food Processing Industry sector in India is a global contender in terms of production, consumption, exports and growth prospects.

India is expected to attract an investment of $10 billion in food processing sector and generate 1 million jobs in the next 3 years. The Food Processing Industry in India offers unique opportunities in production and export of processed food. It has a strong and dynamic food processing sector playing a vital role in diversifying the agricultural sector, improving value addition opportunities and creating surplus food for agro-food products.

 

 

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Cashew Nut Shell Oil Production

Cashew Nut Shell Oil Production. Manufacturing of Cashew Nut Shell Liquid or CNSL or Cashew Shell Oil or CNSL Oil CASHEW NUT SHELL LIQUID or CNSL or Cashew Nut Oil or Cashew Shell Oil or CNSL Oil is a versatile by product of the Cashew industry. The nut has a shell of about 1/8 inch thickness inside which is a soft honey comb structure containing a dark reddish brown viscous liquid. It is called CASHEW NUT SHELL LIQUID or CNSL. Which is the pericarp fluid of the Cashew Nut. It is often considered as the better and cheaper material for unsaturated phenols. CNSL has innumerable applications, such as friction linings, paints, laminating resins, rubber compounding resins, cashew cements, polyurethane based polymers, surfactants, epoxy resins, foundry chemicals, and intermediates for chemical industry. It offers much scope and varied opportunities for the development of other tailor-made polymers. Cashew Nut Shell Liquid undergoes all the conventional reactions of phenols, CNSL aldehyde condensation products and CNSL based phenolic resins are used in applications such as surface coatings, adhesives. Various polyamines synthesized from CNSL are used s curing agents for epoxy resins. CNSL and its derivatives have been used as antioxidants, plasticizers and processing aids for rubber compounds, modifiers for plastic materials and used to provide oxidative resistance sulphur-cured natural rubber products. It is also added to rubber gum stock or nit rile rubber to improve the processability, mechanical properties and resistance to crack and cut properties of the vulcanisates. CNSL has innumerable applications in polymer based industries such as friction linings, paints and varnishes, laminating resins, rubber compounding resins, cashew cements, polyurethane based polymers, surfactants, epoxy resins, foundry chemicals and intermediates for chemical industry. It offers much scope and varied opportunities for the development of other tailor - made polymers. Raw Cashew nut shell contains over 20% CNSL. In the oil bath process about 10% of oil is recovered as a by-product. By using expellers for extraction, it is possible to extract a further quantity of about 10% more from the shells. Thus from 1 tonne of shells using oil bath process, upto 100 Kg of good quality of CNSL could be extracted by using oil expellers. It is advisable that a small unit of the size given below for extraction and recovery of CNSL is set up adjacent to each good cashew processing unit in view of the economic importance and ready foreign as well as internal demand of the product. Cashew-Nut Shell Liquid Oil (CNSL) is an important by-product of cashew. India’s Cashew-Nut Shell Liquid Oil Export Market: Along with quality cashew kernel, Indian cashew nut industry is producing quality Cashew-Nut Shell Liquid oil which is also exportable. Indian cashew nut industry has big market for CNSL. CNSL oil is used in industries hence there is good demand from industrially developed countries. USA and China are the top most importers of Indian Cashew-Nut Shell Liquid oil. Cashew nut shell liquid oil processing is one of the amazing and latest business ideas which has great market demand as it has many applications. Cashew Oil or Cashew Nut Shell Oil is a dark reddish brown viscos liquid, extracted from soft honey comb structure inside the cashew shell. CNSL has over 200 patents on its industrial applications. The growth of this sector is expected to be high due increasing demand in the market, the CNSL oil market is expected grow with CARG of 7.8% by the year 2022. Cashew nut shell liquid oil processing business has favorable market potential and great profitability. KEY MARKETS AND EXPORT DESTINATIONS • Export of cashew nut shell liquid/Cardanol from India stood at 6,908 MT, valued at Rs 26.28 crore (US$ 4.08 million) during April 2017-December 2017, while exports of cashew kernels stood at 67,653 MT, valued at Rs 4,715.21 crore (US$ 731.15 million) during the same period. • Export earnings from raw cashew nut during April 2017- October 2017 stood at 3,775 MT worth US$ 6.96 million. • India accounts for about 65 per cent of global cashew exports. • India exports cashew kernels to over 60 countries. Its major markets are the US, the Netherlands, Japan, Spain, France, Germany, the UK as well as Middle East countries such as the UAE and Saudi Arabia. Few Indian major players are as under: • Golden Cashew Products Pvt. Ltd. • Kerala State Cashew Devp. Corpn. Ltd. • Padmavathi Cashews & Coffee Ltd. • Pratap Cashew Co. Ltd. Tags Cashew Nut Shell Oil, Cashew Nut Shell Liquid (CNSL), Manufacturing Process of Cashew Nut Shell Liquid, Cashew Nut Shell Liquid Production, Cashew Nut Shell Liquid CNSL Oil, Cashew Kernel and Cashew Nut Shell Liquid Production, Cashew Nut Shell Oil Manufacture, Cashew Nut Shell Liquid Project Report, Cashew Nut Shell Oil Extraction, Cashew Nut Shell Liquid Uses, Cashew Nut Shell Liquid Manufacturing Process, How to make Cashew Oil, Cashew Nut Shell Liquid Oil Uses, Cashew Nut Processing with CNSL, CNSL Processing, CNSL, Cashew Oil, Cashew Nut Oil, Production of Cashew Nut Shell Oil, Cashew Processing in India, Extraction of Oil from Cashew Nut, Extraction of Cashew Nut Kernel Oil, Cashew Nut Shell Oil Extraction Process, Cashew Kernel Oil Production, Oil Extraction Process Of Cashew, Cashew Nut Shell Oil Distillation (CNSL), Cashew Nut Shell Liquid/Oil (CNSL), Project Report on Cashew Nut Processing Industry, Detailed Project Report on Cashew Nut Oil Production, Project Report on Cashew Nut Shell Oil Extraction, Pre-Investment Feasibility Study on Cashew Nut Shell Liquid Production, Techno-Economic feasibility study on Cashew Kernel and Cashew Nut Shell Liquid Production, Feasibility report on Cashew Nut Shell Oil Extraction, Free Project Profile on Cashew Nut Oil Production, Project profile on Cashew Nut Shell Liquid Production, Download free project profile on Cashew Nut Oil Production
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Spices (Turmeric, Red Chilli, Dhaniya and Jeera Powder)

Spices are non-leafy parts (e.g. bud, fruit, seed, bark, rhizome, and bulb) of plants used as a flavoring or seasoning, although many can also be used as an herbal medicine. A closely related term, ‘herb’, is used to distinguish plant parts finding the same uses but derived from leafy or soft flowering parts. Spices are essential ingredients in any good cook’s kitchen. They are also used in the manufacture of incense, oils, cosmetics, preservatives and flavorings. India is the largest producer, consumer and exporter of spices and spice products in the world and produces more than 50 spices. India is also a big exporter of Chilli, turmeric, cumin, pepper and many other spices. The revenues from India market are expected to expand to around USD 18 billion in FY’ 2020, growing with a CAGR of ~% from FY’ 2016 to FY’ 2020. The highest contribution to this growth is expected to come from the spice mixes and blended spices. As a whole any entrepreneur can venture in this project without risk and earn profit. Few Indian major players are as under • A D F Foods Ltd. • Aachi Masala Food'S Pvt. Ltd. • Akay Flavours & Aromatics Pvt. Ltd. • Catch Foods (India) Ltd. • Chordia Food Products Ltd. • Devon Foods Ltd. • Empire Spices & Foods Ltd.
Plant capacity: Turmeric Powder : 600 Kgs/Day Red Chilli Powder : 200 Kgs/Day Coriander Powder : 200 Kgs/Day Cumin Powder : 200 Kgs/DayPlant & machinery: 60 lakhs
Working capital: -T.C.I: Cost of Project : Rs 110 lakhs
Return: 28.00%Break even: 63.00%
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Pan Masala, Tobacco, Zarda and Kimam

Pan Masala is a balanced mixture of betel leaf with lime, areca nut, clove, cardamom, mint, tobacco, essence and other ingredients. It is an agricultural product with herbal properties, also available in hygienic pack and pouches. The ingredients in pan masala vary widely, depending on personal taste and region. Fennel seeds are often key ingredients, since they tend to leave the mouth with a fresh feeling, and it is also possible to find cinnamon, cardamom, lime, menthol, areca nuts, betel nuts, and various other ingredients. The overall tobacco market is expected to grow at a CAGR of ~% from FY’ 2013-2018 and will reach USD 35 billion by 2018. The tobacco market in India is expected to grow at a CAGR of 6.3% over FY 2016 to FY 2020. Smoke less tobacco market India accounted proportion of 71% in the year 2017 and the trend is expected to continue throughout the forecast period of 2017-2023. Which facilitates the development of new technologies and ensure a high quality product. Few Indian major players are as under • A T C Ltd. • Alliance One Inds. India Pvt. Ltd. • Ashok & Company Pan Bahar Ltd. • B S Patel Bidi Pvt. Ltd. • Baba Global Ltd. • Baghban Packers Pvt. Ltd. • Bharath Beedi Works Pvt. Ltd.
Plant capacity: Sada Pan Masala (5 gms Pouches & 100 gms Tin Pack): 100 Kgs/Day Meetha Pan Masala (5 gms Pouches & 100 gms Tin Pack): 100 Kgs/Day Zarda Pan Masala (5 gms Pouches & 100 gms Tin Pack): 100 Kgs/Day Tobacco (Khaini) (5 gms Pouches Pack) : 100 Kgs/Plant & machinery: 13 lakhs
Working capital: -T.C.I: Cost of Project : Rs 53 lakhs
Return: 32.00%Break even: 76.00%
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Dry Fruits Processing (For Snack, Almond, Pistachio and Cashew Nut)

Dried fruits are one of the most popular products made by small-scale processors. Drying removes the water from fruits so that the growth of micro-organisms is inhibited. It also reduces the weight and bulk of foods which cuts down on transport and storage costs. Walnuts, Cashew nuts, Almonds, pine nuts, Pistachio provided a high calorie intake. Nuts are used by mankind for food, edible oils, spices, condiments or beverages. Nuts are a rich source of protein, dietary fibre, vitamins and minerals. This makes them a popular snack which is both tasty and nutritious. The nut and dried fruit industry in India is currently pegged at INR 15,000 crores (~ USD 2 billion) and is estimated to grow to INR 30,000 crores (~ USD 4 billion) by 2020, according to the Chairman of Royal Dried Fruits Range, a city-based dried fruits retailer. The global nuts and seeds market to grow at a CAGR of 4.5% during the period 2016-2020. This facilitates the development of new technologies and ensures a high quality product. Few Indian major players are as under • Ashoka Estate Developers Pvt. Ltd. • Goa Forest Development Corpn. Ltd. • Infragro Industries Ltd. • Kerala State Cashew Devp. Corpn. Ltd. • Kore Foods Ltd. • Kreem Foods Pvt. Ltd. • Padmavathi Cashews & Coffee Ltd.
Plant capacity: Almond Dry Fuits : 2.5 MT/Day Pista Dry Fruits : 2.5 MT/Day Cashew Nut Dry Fruits : 2.5 MT/Day Plant & machinery: 130 lakhs
Working capital: -T.C.I: Cost of Project : Rs 822 lakhs
Return: 31.00%Break even: 56.00%
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Sweetener from Rice

Brown rice (malt) syrup, also known as rice syrup or rice malt, is a sweetener which is rich in compounds categorized as sugars and is derived by culturing cooked rice starch with saccharifying enzymes to break down the starches, followed by straining off the liquid and reducing it by evaporative heating until the desired consistency is reached. This brown rice syrup is rich in protein derived from rice. It is a wonderful natural sweetener, best alternative to sweeteners plus the syrup has low effect on blood sugar levels. India is the second largest producer of sugar and its largest consumer in the world – much of it being used in sweetmeats. The sweetener market is segmented into sugar, high-intensity sweeteners (HIS) and high-fructose corn syrup. The market for HIS is expected to reach nearly USD 2.3 billion in 2022 at a CAGR of 5.1%. Thus, due to demand it is best to invest in this project. Few Indian major players are as under • Dhampure Specialty Sugars Ltd. • Givaudan (India) Pvt. Ltd. • Gulshan Polyols Ltd. • Heinz India Pvt. Ltd. • Indian Maize & Chemicals Ltd. • K G Gluco Biols Ltd.
Plant capacity: 80 MT/Day Plant & machinery: 1129 lakhs
Working capital: -T.C.I: Cost of Project : Rs 2894 lakhs
Return: 27.00%Break even: 49.00%
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Cashew Nut Shell Oil

Cashew Nut Shell Liquid (CNSL) is a versatile by-product of the cashew industry. The nut has a shell of about 1/8 inch thickness inside which is a soft honey comb structure containing a dark reddish brown viscous liquid. It is called cashew nut shell liquid, which is the pericap fluid of the cashew nut. It is often considered as the better and cheaper material for unsaturated phenols. CNSL and the resins made from it are widely used in laminations, brake lining, electrical insulations, surface coatings, printing inks etc and therefore find a ready market. Indian cashew nut industry has big market for CNSL. CNSL oil is used in industries hence there is good demand from industrially developed countries.The linear and quadratic trend models estimated India‘s cashew nut shell liquid export to be at 19,044.37 tonnes and 23,483.48 tonnes for the year 2020 respectively.India is the largest consumer and the second largest producer of cashew nut shell liquid in the world.This facilitates the development of new technologies and ensures a high quality product. Few Indian major players are as under • Golden Cashew Products Pvt. Ltd. • Kerala State Cashew Devp. Corpn. Ltd. • Padmavathi Cashews & Coffee Ltd. • Pratap Cashew Co. Ltd.
Plant capacity: Cashew Nut Shell Oil: 1500 MT/Annum De-Oiled Cashew Nut Shell Cake (bye Product): 13000 MT/AnnumPlant & machinery: Rs 24 lakhs
Working capital: -T.C.I: Cost of Project : Rs159 lakhs
Return: 27.00%Break even: 57.00%
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Macaroni, Spaghetti, Vermicelli and Noodles

Macaroni are made from wheat flour, carbonic salt water, pure salt, soft water and other additives. Carbonic salt water with sodium or potassium carbonate as the main constituent is an important additive giving the stickiness, elasticity, smoothness and good taste.Macaroni is a variety of dry pasta traditionally shaped into narrow tubes, produced in various shapes and sizes.Spaghetti is a long, thin, solid, cylindrical pasta. Spaghettoni is a thicker form of spaghetti, while capellini is a very thin spaghetti. It is a staple food of traditional Italian cuisine.In India, vermicelli is made from plain wheat flour or maida but in most of the western countries. Atta or maida noodles is a ready to cook and serve snack food which has become very popular in India in the recent years after its introduction on mass scale of M/s. Food Specialties Ltd, New Delhi under the brand name "Maggi" which is an instant noodle made out of flour. India is the world’s second largest producer of food next to China but accounts for less than 1.5% of International food trade.The global market for pasta can be classified into spaghetti, macaroni, and noodles.“In the Indian pasta market, which is estimated at Rs 700 crores, over 70% of gourmet pastas are manufactured by Indian brands,” said Udit Jain, Director of Rajdhani Group.Thus, due to demand it is best to invest in this project. Few Indian major players are as under • Bambino Agro Inds. Ltd. • C G Foods India Pvt. Ltd. • Capital Foods Ltd. • G D Foods Mfg. (India) Pvt. Ltd. • Inbisco India Pvt. Ltd. • Indo Nissin Foods Pvt. Ltd.
Plant capacity: Spaghetti (250 gms Size): 2,880,000Packets/Annum Spaghetti (450 gms Size): 1,600,000 Packets/Annum Macaroni (500 gms Size): 1,920,000Packets/Annum Vermicelli (500 gms Size): 1,920,000 Packets/Annum Noodles (36 gms Size): 6,666,666Plant & machinery: Rs 128 lakhs
Working capital: -T.C.I: Cost of Project: Rs595lakhs
Return: 28.00%Break even: 58.00%
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Production of Rice Bran Oil with Rice Mill and Captive Power Plant (Integrated Unit)

Production of Rice Bran Oil with Rice Mill and Captive Power Plant (Integrated Unit). Business Opportunities in Rice Processing Industry Rice, edible starchy cereal grain and the plant by which it is produced. Roughly one-half of the world population, including virtually all of East and Southeast Asia, is wholly dependent upon rice as a staple food; 95 percent of the world’s rice crop is eaten by humans. Rice is the most important cereal food crop of India, occupying one-fourth of the gross cropped area of the country. As the basic food crop, rice is cultivated comfortably in hot and humid climate. In the country, the crop is mainly grown as a Kharif crop in rain fed areas that receive heavy annual rainfall. Rice is the most important staple food crop in India. It provides food for 65% of the population in India. The crop occupies about 37 % of the total cropped area and 44% of the total production of food grains in India. West Bengal is the leading producer of paddy in the country. It accounts for 16.39% of the total production, and the other leading states are Uttar Pradesh (13.38%), Andhra Pradesh (12.24%), Punjab (9.47%), Orissa (7.68%) and Tamil Nadu (7.38%); the remaining states account for 33.45% of the production. The rice industry in India plays a vital role in the country’s agricultural sector — making significant contributions to India’s economic growth, foreign exchange earnings and employment rates. Thanks to the country’s large growing area and the preferential soil and climate conditions, India is now one of the world’s largest rice and basmati rice producers and exporters, representing over 20% of the world’s total supply. After suffering two years of financial stress caused by excess paddy supply and weak international demand, India’s rice industry, especially basmati rice, is expecting a rebound in 2018 from growing demand and low inventory prices. India is a major rice producer, consumer, and exporter and continues to be the world’s largest rice exporter for the fourth consecutive year. Rice is the most important agricultural crop in India, contributing to more than 40% of the country’s total food grain production. India also has a significant competitive advantage over rice exports in the global market. The country has high-yield, high-quality paddy, low production costs and is known to efficiently execute its contracted businesses from the east coast and west coast ports of India. The rice industry in India has seen a transformation in the last decade, with the growth of branded businesses in the domestic market and a strong impetus to export. In India, the area where rice grown is called western coastal strip, the eastern coastal strip, covering all the primary deltas, Assam plains and surrounding low hills, foothills and Terai region- along the Himalayas and states. The major rice-growing states in India are West Bengal, Uttar Pradesh, Andhra Pradesh, Punjab, Tamil Nadu, Orissa, Bihar, and Chhattisgarh, which contribute about 72% of the total rice area and 75% of total rice production in the country. As the dominate food in India, rice is the staple food of the people of the eastern and southern parts of the country. India is one of the largest producer of white and brown rice all over the world, which takes about 10% of the globe rice production. Rice in India is not only the most popular food but a key part for India’s national economy. Indian rice industry has developed a strong position in exports, reaching 25% of market share of global trade. In India, rice processing is the largest agricultural product in the agricultural processing industry. At present its turnover exceeds 3.65 billion rupee per year. India deals with about 85 million tons of paddy fields each year and provides the food and other valuable products needed for the population. With the increasing production of rice, the demand for high quality for rice processing equipment is growing. More than 50% of the recent rice production is processed by modern rice mill plant, 40% from the traditional mill, and the remaining 10% is stamping by hand. Indians are getting more knowledge on modern rice processing steps day by day. Rice Bran Rice bran is used for treating diabetes, high blood pressure, high cholesterol, alcoholism, obesity, and AIDS; for preventing stomach and colon cancer; for preventing heart and blood vessel (cardiovascular) disease; for strengthening the immune system; for increasing energy and improving athletic performance; for improving liver function; and as an antioxidant. One hundred kilogram (100 kg) of paddy rice will generate approximately 5?10 kg of bran. Rice bran is a mixture of substances, including protein, fat, ash, and crude fiber. In many cases, bran contains tiny fractions of rice hull, which increases the ash content of bran. Bran composition is largely dependent on the milling process. In modern rice mills, several different kinds of bran are produced: coarse bran (from the first whitening step), fine bran (from second whitening step) and polish (from the polishing step). Polish consists of part of the endosperm and is often referred to as meal. The conventional use of rice bran is as ingredient for animal feeds, in particular ruminants and poultry. In recent years however, advances in stabilization techniques have been made which has led to new uses for bran and its derivatives, most notably bran oil for cooking and waxes for cosmetic products. In the developing countries, rice bran is underutilized due to a lack of suitable stabilization techniques. India rice bran oil market size was valued over USD 600 million in 2014 and is likely to be worth more than USD 600 million by 2016. India has 1.4 million tons of RBO production potential of which only around 900 kilo tons is only produced. SEA is working on plants to help existing mills to upgrade their production process. Only 300 kilo ton is used for direct consumption and rest is blended with different edibles and is sold in the market. SEA is expected to increase its direct consumption levels in the domestic market by promoting associated health benefits among consumers. The global rice bran oil market is segmented on the basis of end-user, application, and region. Based on end-user, global rice bran oil market is segmented as industry and direct consumer. Among which industry segment is estimated to account for relatively high-value share, however, consumer segment is expected to expand at a relatively high CAGR in global rice bran oil market, owing to increasing health conscious people across the globe. On the basis of application, the global rice bran oil market is segmented as food and beverages, cosmetics, pharmaceuticals, and others, wherein food and beverages segment has significant revenue share, whereas, pharmaceuticals segment is expected to register significant CAGR, over the forecast period. The growth of the global rice bran oil market is driven by increasing health consciousness among consumers and growing demand for high nutrition and less fat containing food and beverages. The advantages of rice bran oil including antioxidant, low cholesterol, and hot flashes relief in menopause, is fueling the global rice bran oil market. Macroeconomic factors fueling the global rice bran oil market include growing economy, changing lifestyle, the rapid rate of urbanization, and increasing domestic income. However, less popularity of among rice bran oil people compared to other healthy edible oil is expected to restrain the demand for global rice bran oil market. Some of the factors trending the global rice bran oil market include mergers & acquisitions between rice bran oil market players and its suppliers and high investment in the food industry. Companies operate in the rice bran oil market can increase its share through collaboration with rice bran suppliers, backward integration, and offering organic and gluten-free products in the market. India Rice Milling Market: Rice Mill Plant Rice is an essential food for the population of India. India is a large market with a widening middle-income group and an increasing number of double-income households. It holds great potential for the packaged rice segment. With the growing rice milling market in India, there is seen an increase in the demand of the rice milling machineries across the country. In last few years there has been an increase in the number of foreign players in the rice milling market in the country. The reason lies in the supportive policies and regulations, which promote new rice mills and the government offers various facilities to the new entrants in the market. This has offered flourishing market for the rice milling machinery manufacturers, both the national and international ones. Furthermore the demographics of the country is such that rice is one of the most sort after food grain in the Indian agriculture. The monsoon and the terrain across the regions of North India, East India and South India supports the rice cultivation of various grades and qualities. However there are few factors such as lack of proper storage and warehousing facilities along with crop failure restraint the market growth. The India Rice Milling market is expected to reach market size of USD 392.6 million by 2022. It is expected to grow at 3.51% CAGR during the forecast period. Captive Power Captive Power refers to generation from a unit set up by industry for its exclusive consumption. The estimates on captive power capacity in the country vary with the Central Electricity Authority putting the figure at about 11600 MW while industry experts feel that it is much higher, close to 20000 MW. Captive power plants are a form of distributed generation, generating power close to the source of use. Distributed generation facilitates the high fuel efficiency along with minimising losses associated with the transmission of electricity from centralised power plants. Industrial sector is one of the largest consumers of electrical energy in India. However, a number of industries are now increasingly relying on their own generation (captive and cogeneration) rather than on grid supply, primarily for the following reasons: • Non-availability of adequate grid supply • Poor quality and reliability of grid supply • High tariff as a result of heavy cross- subsidization Benefits of captive power plants • Security of power supply through self-generation • Reduced costs through high fuel efficiency, particularly when in CHP configuration • Improved environmental performance resulting from fuel efficiency Captive Power refers to generation from a unit set up by industry majorly for its own consumption. It is a power plant set up by any person to generate electricity primarily for his own use and includes a power plant set up by any cooperative society or association of persons for generating electricity primarily for use of members of such cooperative society or association. Captive Power Generations have been growing at a fairly aggressive pace in India. Industrial sector is one of the largest consumers of electrical energy in India. It consumes about 45.9 percent of total electricity consumption in the country. The demand for electricity in India has been continuously growing with time. Thus, to sustain and excel in the dynamic global environment, it has become imperative for the industries to ensure uninterrupted power supply for performance optimization which has subsequently led to the growth in Captive Power Generations in India. Captive Power Generation market in India to grow at a CAGR of 4.5 percent over the period 2013-2018. Tags Rice Processing Plant, Rice Mill, Rice Processing, Milling and Processing, Rice Processing Plant Cost, Rice Processing Plant Project Report, Rice Mill Plant, Rice Factory, Paddy Processing, Rice Cultivation, Rice Farming, Rice Production in India, Rice Farming Process, Rice Farming in India, Commercial Rice Farming, Start Rice Farming & Production in India, Rice Bran Oil, Start Your Own Rice Bran Oil Mill Project, Manufacturing Rice Bran Oil, How is Rice Bran Oil Made? I Want to Start a Small Scale Rice Bran Oil Refinery in India, Production of Rice Bran Oil, Rice Bran Oil Extraction Process Pdf, Rice Bran Oil Manufacturing Plant Cost, Rice Bran Oil Extraction Process, Rice Bran Oil Extraction and Production, Rice Bran Oil Production, Rice Bran Oil Manufacturing Plant, Edible Rice Bran Oil, Process for Producing Rice Bran Oil, Rice Bran to Rice Bran Oil, Rice Bran Oil Extraction Plant, Start Your Own Rice Bran Oil Business, Rice Bran Oil Processing Plant, Rice Bran Oil Processing, Rice Mill, Rice Bran Oil with Captive Power Plant, Captive Power Plant for Rice Mill, Project Report on Rice Mill with Power Plant, Project Report on Rice Processing Industry, Detailed Project Report on Rice Bran Oil Extraction, Project Report on Rice Bran Oil Manufacturing, Pre-Investment Feasibility Study on Rice Cultivation, Techno-Economic feasibility study on Rice Bran Oil Extraction, Feasibility report on Rice Bran Oil Manufacturing, Free Project Profile on Rice Bran Oil Manufacturing, Project profile on Rice Cultivation, Download free project profile on Rice Bran Oil Extraction
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Palm Oil Production and Processing Industry

Palm Oil Production and Processing Industry. Profitable Edible Oil Manufacturing Business Palm oil is an edible vegetable oil high in saturated fats and free of Tran’s fats. Palm oil is made from the fruits of trees called African oil palms. It is a type of vegetable oil, like sunflower or rapeseed oil. Oil palm flourishes in the humid tropics and produces high yield when grown 10 degrees north and south of the equator. The trees originally came from west and South-West Africa. They grow naturally in tropical rainforest areas, but they also are being planted and farmed especially to produce more palm oil. Palm oil is the most widely-used vegetable oil in the world. Palm fruit oil, generally known as palm oil, is produced from the pulp of the fruit of the oil palm tree (Elaeis Guineensis). This tropical fruit is reddish in colour because of a high beta-carotene content. The fruit is about the size of a large olive. The fruit has a single seed or kernel, which is used to produce palm kernel oil. Each palm fruit contains about 30-35 per cent oil. Palm fruit oil and palm kernel oil differ significantly in their fatty acid composition, but have the same botanical origin. Palm oil is the second most widely produced edible oil. Each year, Australia imports approximately 130,000 tons of palm oil. Palm oil and its derivatives are found in around 50 percent of all packaged foods on Australian shelves. It has a longer shelf life than other vegetable oils making it more appealing for food production. Palm oil is found in many food products including biscuits, chips, crackers and batters. It is also found in toothpaste, soap, shampoo and cosmetics. Palm oil plantations are the main driver for deforestation in Indonesia and Malaysia. These two regions account for 85 percent of global production of palm oil. Uses of Palm Oil: • Palm Oil is used in around 50% of products consumers purchase and use on a daily basis. Palm Oil and derivatives otherwise known as fractions of the oil are used in the manufacture of prepackaged food, cosmetics, cleaning products, hair care, soaps and personal care items. Palm Wax is used in the manufacture of candles. • Palm Oil is also used to manufacture bio fuel. Palm is also used as feed for livestock named as palm kernel cake (PKC) which is a by-product of palm kernel oil. PKC is considered a medium grade protein feed used to fatten cattle and other livestock. • Palm oil is used for cooking and is also added to many ready-to-eat foods in your grocery store. • Its taste is considered savory and earthy. • Some people describe its flavor as being similar to carrot or pumpkin. • This oil is a staple in West African and tropical cuisines, and it's especially well-suited for curries and other spicy dishes. • It is often used for sautéing or frying because it has a high smoke point of 450°F (232°C) and remains stable under high heat (2). • Palm oil is sometimes added to peanut butter and other nut butters as a stabilizer to prevent the oil from separating and settling at the top of the jar. In addition to nut butters, palm oil can be found in several other foods, including: • Cereals • Baked goods like bread, cookies and muffins • Protein bars and diet bars • Chocolate • Coffee creamers • Margarine Palm oil is a very productive crop. It offers a far greater yield at a lower cost of production than other vegetable oils. Global production of and demand for palm oil is increasing rapidly. Plantations are spreading across Asia, Africa and Latin America. But such expansion comes at the expense of tropical forests—which form critical habitats for many endangered species and a lifeline for some human communities. In addition to use as a cooking medium in households, institutions and processed food industry, palm oil has non-food industrial applications too. The oil is used in soaps, detergents, surfactants, cosmetics and many others. Market Outlook Palm oil market size in India was valued at USD 5.16 billion in 2015. Increasing demand for edible oils owing to the burgeoning population and improving economic conditions is anticipated to remain the key growth driving factor over the forecast period. The industry in India presents massive potential for growth since the government has allowed 100% FDI in plantation and has also pledged huge financial aid to farmers in upcoming years. This development is likely to encourage domestic cultivation landscape and generate greater profit margins and opportunities for companies. Palm oil is the most consumed edible oil by volume in India, with a share of ~40%, followed distantly by soybean and mustard oils. However, domestic production of palm oil is limited, and over 95% of the requirement is imported, mostly from the world’s top two producers – Indonesia and Malaysia. Consequently, palm oil imports constitute over 60% of the edible oil imports basket today. In recent years palm oil based biodiesel has entered the European market. While biofuel has been promoted as an effective means of reducing emissions, establishing palm oil plantations increases greenhouse emissions. Demand for SPO for non-food industrial application will surely depend on many factors including whether the end product is sustainably produced. An extract of the Palm tree fruit, palm oil is one of the major edible oils consumed globally. Its low competitive price is one of the key factors influencing the consumption pattern. India, Indonesia and China are the major consumers of palm oil. Increasing demand from the emerging economies is going to be the major contributor to the palm oil industry in the future. In terms of application, although Food sector comprises of 80% of the market share, non-food areas are becoming increasingly important. The trend away from petroleum-based products has meant growing demands for palm oil in usage in Soaps, Detergents, Surfactants, Cosmetics, Pharmaceuticals, Nutraceuticals and other similar products. Biofuels are also driving the growing demand for palm oil. The global palm oil market size was estimated at USD 57.56 billion in 2014. Several government initiatives concerning blending of conventional fuel with that of bio-based, as well as rapidly growing usage of products as bio-based diesel have been gaining global acceptance over recent years. Consumers globally are aware of bio-based cosmetics, lubricants, and surfactants, which has also prompted the market. The global market for Palm Oil is projected to exceed 85 million metric tons by 2024, driven by ubiquitous applications in a broad range of everyday products and the resulting growing demand for certified sustainable palm oil. Palm oil is cost-effective and low in trans-fats, due to which its demand is high in the global market. However, the expansion of palm tree plantations is usually carried out at the expense of tropical forests, particularly in countries such as Malaysia. Rising environmental concerns thus pose a tough challenge in front of enterprises operating in the global palm oil market. The global palm oil market is expected to grow with rising global population, increasing biofuels production, increasing fresh fruits bunches yields, accelerating economic growth and growing application in various markets. Key trends of this market includes rising demand for red palm oil, increasing sustainable palm oil production and growing shift towards palm crop transplanting. However, there are some factors which can hinder growth of the market including consumption of soybean oil in developing countries, stringent regulations, weather uncertainties and retail consolidations. Palm oil is applicable as a cooking oil, bio-diesel, lubricants, cosmetics, and others, which is driving the growth of the market. Increasing demand for vegetable oil is a major factor driving the growth of the market. Moreover, in the biofuels market, it is used as the feedstock for the production of biodiesel and as an alternative to mineral oils for use in power stations which is boosting the growth of the palm oil market. The global palm oil market is segmented into North America, Europe, Asia Pacific, and rest of the world (RoW). Asia Pacific is dominating the market and is witnessed to have a substantial growth over the forecast period with increasing consumption of palm oil in different industries. Indonesia and Malaysia are the major producers and exporters of palm fruit which are majorly contributing to the growth of palm oil market in Asia Pacific. Tags Palm Oil, Palm Oil Industry, Palm Oil Uses, Palm Oil Production, Palm Oil Processing, Production of Palm Oil, Palm Oil Production Process, Sustainable Palm Oil Production, Production of Palm Oil from Fruit, Palm Oil Processing and Production Business, Palm Oil: Production, Processing, Characterization, and Uses, Palm Oil Extraction and Refining, Large Scale Production of Palm Oil, Report on Palm Oil Production, Palm Oil Plantation, Oil Palm Cultivation (Palm Oil), How Is Palm Oil Made, Growing Oil Palm, Process of Making Palm Oil, Palm Oil Refining Process, How to Extract Palm Oil from Palm Fruit, Vegetable Oil Production, Palm Oil Production Process Flow Chart, Palm Oil Processing Pdf, Palm Oil Extraction Process, Process Flow Diagram for Palm Oil Production, Palm Oil Processing Business Plan, Starting a Palm Oil Processing Company, Palm Oil Production Business Plan, Palm Oil Processing Plant, Business Plan on Palm Oil Production, How to Start a Palm Oil Processing Plant, Palm Oil Business, Small-Scale Palm Oil Processing Business, Palm Oil Production Business in India, Palm Oil Production / Processing Mill, How to Start a Lucrative Palm Oil Business, Palm Oil Processing Production Plant, Palm Oil Processing Industry, Indian Palm Oil Industry, Project Report on Palm Oil Processing Industry, Detailed Project Report on Palm Oil Processing Plant, Project Report on Palm Oil Production, Pre-Investment Feasibility Study on Palm Oil Production, Techno-Economic feasibility study on Palm Oil Production, Feasibility report on Palm Oil Production, Free Project Profile on Palm Oil Processing Plant, Project profile on Palm Oil Processing Business, Download free project profile on Palm Oil Production
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Edible Oil Refinery from Crude Palm Oil

Edible Oil Refinery from Crude Palm Oil. Palm Oil Processing Business. Crude Palm Oil Refining Plant Palm oil is a fatty edible vegetable oil, yellowish in color, derived from the flesh and the kernel of the fruit of the oil palm tree. The oil palm tree is a tropical, single stemmed tree having feather like leaves that gains a height of around 20 meters. The fruits of this tree, that are also the sources of the palm oil grow in bunches, are reddish in color, bigger than plums in size and have a single seeded kernel inside. Crude Palm Oil (CPO) is one of the most important edible oil in India. Palm oil is one of the few vegetable oils known to be rather high in saturated fats, and it comes close to soybean oil as one of the most widely-produced vegetable oils in the world. Crude Palm Oil (palm fruit oil) is the more dominant of the two. It comes from the orange flesh (mesocarp) that surrounds the palm seed of the fruit, and is comprised of approximately 37 percent monounsaturated fat, 50 percent saturated fat, and 9 percent polyunsaturated fat. It is semi-solid at room temperature and reddish in color in its unrefined (crude) state due to the presence of carotenoids and tocotreinols, which the human body converts to vitamin A and vitamin E respectively. CPO is processed and used widely across food (cooking oil, confectionary, margarines, ice creams and more), pharmaceuticals (anti-ageing and skin healing products), oleochemicals (cleaning and industrial products and lubricants), and energy (as feedstock for biomass production). Palm oil is edible oil hich is extracted from the pulp of fruit of oil palms. The color of pulp is red. That's why crude palm oil is naturally similar to pulp color because of high inactive vitamin A content. It is different from kernel oil or coconut oil. Commonly it is combined or mixed with coconut oil to make highly saturated vegetable fat, which is also used for cooking purposes. Palm Oil Uses: Palm oil can be used both as a crude oil as well as in the refined form. Only one quarter of the palm oil and palm kernel oil worldwide is used as a crude oil. In Southeast Asia, Africa and parts of Brazil, crude palm oil is widely used for domestic cooking. Main usage of CPO is for cooking purposes and is largely used in South-East Asia, West Africa and some parts of Brazil. Commercial kitchens use it due to its low cost. It's not healthy as its counterparts due to high content of saturated fats. Largest producer of CPO is Indonesia, Malaysia, Nigeria and Columbia. They are major exporters of palm oil. India is net importer of Crude Palm Oil and Mumbai being one of the major trading centers. It is also used for making bio diesel and one of it’s by product is Glycerin. Crude Palm Oil Refining Process Crude palm oil refining process is through take off impurity, degumming, decoloring, deodorization, removeing wax, fractionation etc., to achieve different standards edible oil. Crude palm oil refining process is suitable for refining various crude vegetable oil, such as sunflower seed oil, tea seed oil, groundnut oil, cottonseed oil, palm oil, rice bran oil, soybean oil, corn oil and palm oil, etc. Palm oil refining industries are most important manufacturing sectors in the world and Palm oil has become an increasingly important vegetable oil in the world market and today is the largest traded vegetable oil in the world. Malaysia is the largest producer and exporting company of Crude Palm oil. Crude Palm oil is obtained from mesocarp part of palm oil. Extracted Crude Palm oil contains some undesirable impurities and these some of the impurities need to be removed partially or completely through the refining process in order to produce good edible oil that have better stability and keepability. Now a day’s Palm oil is popular cooking oil in some tropical countries like South East Asia, Africa, and some parts of Brazil. It is broadly used in other countries because of lower cost and good oxidative stability. Palm oil is used widely for cooking due to its heat resistant property as compared to any other vegetable oil. Palm oil physical refining process Oil physical refining process, also called as oil steam refining. During the degumming section in the palm oil milling plant, the gum will be removed from palm oil by utilizing phosphoric acid or citric acid. Next to bleaching section, the coloring matter and other metal ions will be absorbed or removed. Then, in the deacidification and deodorization section, the crude palm oil will be processed within low pressure and high temperature. Through live stem, the FFA will be stripped of and the odors and colors will be removed or absorbed. Palm oil chemical refining process During the palm oil chemical refining process, the FFA will be removed and the neutralized crude palm oil and soap stock will be produced. And the soap stock will be separated from palm oil by using of high-speed separator. And the color pigments and the metal ions will be removed from the neutralized oil. If the crude palm oil contains high carotene, high FFA (more than 5%) and relative low phosphatides, it will be great to have the chemical refining process to reduce the refining losses and the operation costs. Indian Scenario India is the largest importer of Crude Palm Oil with an annual average imports of approximately 50 lac MT. India imports bulk of its palm oil requirement from Indonesia. Palm oil being the cheapest among the edible oil segment is widely consumed among the Indian household. Kandla, JNPT, Chennai, Kakinada, Haldia are the major port for imports in India. India palm oil market size is anticipated to reach USD 13.1 billion by 2025 refined derivatives are widely being utilized in food owing to their lower price in comparison to other conventional edible oils derived from groundnut, soybean and sunflower. Rapid urbanization, and changing lifestyles backed by increasing disposable income in India have influenced consumption trends of consumers. Increasing consumption in food & beverages and cosmetics industry is a key factor likely to boost overall growth. A positive factor in the Indian production scenario is a significant growth in the acreage, which registered a CAGR of approximately 20% over the past five years. Crude palm oil was the largest palm oil derivative and accounted for over 75% of total market volume in 2014. Crude palm oil is widely used for cooking purposes. Low price of crude palm oil compared to its counterparts make it the most favorable cooking oil particularly in West Africa and South East Asia. Crude palm oil is also expected to witness the highest growth of 7.5% from 2015 to 2022. Palm oil derivative segment includes crude palm oil, palm kernel oil, palm kernel cake, and others. The crude oil segment was a leading segment among the other palm oil derivative in the global palm oil market in 2015 owing to growing applications such as edible oil, surfactants, cosmetics, biofuel, and lubricants. On the basis of application, palm oil market is divided into edible oil, cosmetics, biodiesel, lubricants, surfactants and other applications. Edible oil segment is expected to witness strong growth in upcoming years owing health concerns regarding trans-fat consumption. The global palm oil market is expected to grow with rising global population, increasing biofuels production, increasing fresh fruits bunches yields, accelerating economic growth and growing application in various markets. Key trends of this market includes rising demand for red palm oil, increasing sustainable palm oil production and growing shift towards palm crop transplanting. One of the key factors resulting in the growth of the global palm oil market is the low prices of palm oil, making it affordable to consumers in emerging economies. Therefore, palm oil is popular and consumed in high volumes in Asian and African countries. The low production cost results in decreased prices for palm oil. Growing population, economic growth and rising disposable income will drive India’s vegetable oil consumption growth, which is expected to grow by three per cent annually to exceed 34 million tonnes by 2030. Increasing income, urbanization, changing food habits and deeper penetration of processed foods will be key drivers of future consumption growth of edible oil in the country. The global edible oil market is anticipated to witness a substantial growth owing to increasing popularity of unrefined, unprocessed, healthy, and organic oil. In the coming years, vegetable oils with low cholesterol, fat, and calories are likely to gain high response due to growing health awareness among people across the world. In addition, major improvement in retail network, increasing crop yields, oil production, and growing economies are some of the prominent factors supporting the growth of the global edible oil market. Furthermore, growing popularity of canola oil, trans-fat free soybean oil, and emerging preference for olive oil will drive the global market for edible oil. The retail segment is expected to drive the sales of edible oils on account of strong supply chain of chain of edible oil products and established chain of retail outlets. Vegetable oil consumption has increased in developing countries due to increasing demand from growing population, surging retail sector, and rise in overall household income. Additionally, manufacturers of edible oils are adopting advanced processing technique to offer healthier and affordable oil. However, they lack in the production of edible oil in comparison with incoming demand. The global edible oil market is anticipated to witness a substantial growth owing to increasing popularity of unrefined, unprocessed, healthy, and organic oil. In the coming years, vegetable oils with low cholesterol, fat, and calories are likely to gain high response due to growing health awareness among people across the world. In addition, major improvement in retail network, increasing crop yields, oil production, and growing economies are some of the prominent factors supporting the growth of the global edible oil market. Furthermore, growing popularity of canola oil, trans-fat free soybean oil, and emerging preference for olive oil will drive the global market for edible oil. Tags Edible Oil Refinery, Processing and Refining of Edible Oils, Edible Oil Refinery Plant, Edible Oil Refining Process, Vegetable Oil Refining Plant, Edible Oil Plant, Edible Oil Processing, Edible Oil Refinery Process Flow Diagram, Edible Oil Refinery Project Cost, Edible Oil Refining Process PPT, Refining of Edible Oil, Edible Oil Refinery Process Pdf, Edible Oil Processing Plant, Cost of Setting Up a Small and Medium Scale Edible Oil Refinery Plant, Small Scale Oil Refinery, Edible Oil Refinery Project, Project Report on Edible Oil Manufacturing, Investment Opportunity in Edible Oil Manufacturing Unit, Crude Palm Oil Refinery, Palm Oil Refinery Plant, Crude Palm Oil Refining Unit, Palm Oil Refining, Crude Palm Oil Refining Plant, Vegetable Oil Refinery, Palm Oil Refinery in India, Palm Oil Refinery Plant Cost, Palm Oil Processing Plant Cost in India, How to Start a Palm Oil Processing Business? Palm Oil Processing Business, Extraction and Refining of Crude Palm Oil, Crude Palm Oil to Refined Oil, Starting a Palm Oil Processing Unit, Palm Oil Industry, Project Report on Palm Oil Processing Industry, Detailed Project Report on Crude Palm Oil Refining Unit, Project Report on Edible Oil Refinery, Pre-Investment Feasibility Study on Crude Palm Oil Refining Unit, Techno-Economic feasibility study on Crude Palm Oil Refining Unit, Feasibility report on Edible Oil Refinery, Free Project Profile on Crude Palm Oil Refining Unit, Project profile on Edible Oil Refinery, Download free project profile on Edible Oil Refinery
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