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Packaging Industry, Beverage Can, Bottles, Blister Packs, Carton, Bags, Plastic Bottles, Skin Pack, Tin Can, Boxes, Shrink Wrap, Barrel, Crate, Aseptic, Container, Active, Flexible, Rigid Plastic, Metal, Flexible, Glass, Paper Board, Food, Beverage

Packaging is among the high growth industries in India. A high degree of potential exists for almost all user segments which are expanding appreciably-Processessed foods, hard and soft drinks, fruit and marine products, cosmetics and personalcare, office stationary and accessories, fabrics and garments, white goods and other durables, electrical appliances and equipments, entertainment and other electronics, shoes and leather ware, gems and jewellery, toys and sports goods, chemicals and fertilizers. Due to lower manufacturing costs, India is fast becoming a preferred hub for packaging production. The Indian packaging industry has made a mark with its exports that comprise flattened cans, printed sheets and components, crown cork, lug caps, plastic film laminates, craft paper, paper board and packaging machinery, while the imports include tinplate, coating and lining compounds and others. In India, the fastest growing packaging segments are laminates and flexible packaging, especially PET and woven sacks.

The market size for packaging materials & systems for food, pharmaceuticals, cosmetics, toiletries, Ind. products, textiles, handicrafts, etc. accounts for  4%, while rigid & semi-rigid  plastic containers is about 9%.The metal and tin containers accounts for 10%, glass containers 10% , corrugated board & boxes 23%, paper & paper board 36% and other ancillary materials  like tapes straps, labels, adhesives, etc. - 8%.

Upgradation, both of functionality and aesthetics, characterizes the recent trends in the industry. Elaborate and more expensive packaging is penetrating deeper into marketing of industrial products and even agro-based products, like food and personalcare products, drugs and pharmaceuticals, consumer durables and electronic products, especially entertainment products.

Packaging market size in India is about Rs 65,000 crore is growing at the rate of 15 per cent per annum. Currently rigid packaging enjoys more than 65% market share but the traditional rigid packaging users are migrating to flexible packaging in a big way.Market size of PET/BOPP and other flexible film-based manufacturing segment is estimated at around Rs 25 billion. The cost impact of PET film and BOPP film on the overall packaging cost ranges from 35-85% depending on the product to be packaged.  The main players are Paper Products, Akar Group, Orient Press, India Foils, RT Packaging and Mukund Flex Pack. Akar Group consists of Akar Laminations, Sharp Industries and Vishnu Vijay Packagers. The overall growth rate of the industry has tapered off to around 9%. The flexible packaging industry is expected to grow at about 10-15% per annum in the coming years. The laminated products are growing at around 30% p.a. There are about 600-700 packaging machinery manufacturers, 95% of which are in the small and medium sector located all over India.

The top  packaging companies of India includes Parksons Packaging System , ITC Limited , Hindalco , Tata Tinplate Company of India , Moldtek Technologies Limited , Gujarat Glass Ltd , Advance Packaging , AMAC Plastic Packaging,  E C Packaging Pvt. Ltd, The Paper Products Limited.etc.

The large and fast growing Indian middle class population and the growth of organized retail sector are the catalysts to growth in packaging. Packaging of essential products like food, beverage, milk, vegetable, food grains and pharma are the key driving segments because of the huge domestic consumption.

 

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PET Bottle from PET Resin - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Profile PET polyethylene terephthalate is a form of polyester or resin, clear and lightweight, non-reactive, economical, and shatterproof plastic used around the world as an excellent energy efficient packaging material. It is extruded or molded into plastic bottles and containers for packaging foods and beverages, personal care products, and many other consumer products. PET is the most recycled plastic worldwide. PET bottles/containers are popular for packaging sodas, water, juices, salad dressings, cooking oil, peanut butter, shampoo, liquid hand soap, mouthwash, pharmaceuticals, even tennis balls. Virtually all single serving and 2 liter bottles of carbonated soft drinks and water sold in the U.S. are made from PET. Special grades of PET are used for carry home prepared food containers that can be warmed in the oven or microwave. PET is a polymer of ethylene glycol and terephthalic acid. Pellets of the PET resin are heated to a molten liquid, which can be easily extruded or molded into almost any shape. Properties of PET • Very low moisture absorption • Excellent dimensional stability • High deflection temperature under load • Continuous working temperature up to 140 0C • Very high mechanical strength & stiffness • Good wear & tear resistance • Excellent electrical resistance & dielectric strength • Good resistance to chemicals, petrol, oil fats Uses and Applications PET is hygienic, strong, and resistant to attack by micro organisms, does not react with foods or beverages, and will not biologically degrade. Its safety for food and beverage use is recognized by health authorities around the world. But unlike glass, PET is extremely lightweight, simple to transport and won't break, which is why it is preferred for packaging many foods and beverages. PET, which is becoming increasingly popular, the size of the container produced ranges from 500 ml to 10000 liters. It is used for 1.5 litres thermally stable fruit juice bottle, in food and confectionery, filling liquors and wine, it can be used for pharmaceuticals and agrochemicals, it can be used for cosmetics. Some of the applications of PET bottles are: • Packaging Industry (Used for packing food stuffs, liquor, pharmaceuticals, pesticides etc.) • Electrical & electronic industry (capacitor lans, key tops for business machines, connectors, optical fiber, electrical iron components, head lamp reflectors, instruments housings, sockets, relays, plugs) • Irrigation (Sprinkler, nozzle for dip irrigation system, elbow joints, joints for hydraulic lines) • Domestic application (toothpaste tube shoulder, door handle, bath fittings) • Recreation, sports & games items • Building construction & furniture PET has been approved as safe for contact with foodstuffs and beverages by the FDA, Health Canada, the European Food Safety Authority and virtually every other health safety agency in the world. Market Survey The global demand for PET was growing fast over the last decade. The effect of the economic slowdown has adversely affected the consumption of various commodities in many countries globally. Hence, demand for PET has also slowed down over the past two years. The global PET market in 2009 was 15.3 million tons. As the economies recover from the slowdown, the consumption of commodities will rise again and the global demand for PET will grow at CAGR of 4.9% up to 2020.PET packaging has been doing very well as it offers the flexibilities of innovation, both in terms of pack design and size. Pepsi expects 15% reduction in the share of glass bottles from 65%. Likewise Coco Cola India is not far behind in lapping up the growth in the PET model. India produces around 500,000 tons of PET annually. The overall capacity of the industry is rated at about 650,000 tons per year. The application of PET resin for packaging is expected to grow in the coming years. Products like ketchup, beer and juices will be packed in PET made possible by hot fill and multilayer technology.
Plant capacity: 12000000 No.s/Annum, Size: 0.5, 1, 2 Ltrs CapacityPlant & machinery: 82 Lakhs
Working capital: -T.C.I: Cost of project : 231 Lakhs
Return: 43.00%Break even: 51.00%
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PP Woven Bags (for Cement Packing) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Profile PP woven sacks laminated with PP liner have wider applications. PP woven sacks are much stronger & can withstand much higher impact loads because of PP strips elongation at break is about 15 to 25% as compared to 30% of Jute. These sacks are much cleaner & resist fungal attack. PP Woven Sacks can be unlaminated, Laminated and along with PE liners. The size range for bags made from tubular fabric is from minimum 24 inches (60 cm.) upto 61 inches (155 cm). Woven Sacks are the best and the most cost effective packaging solution for Industries like Cement, fertilizer, sugar, chemicals, food grains etc. off late Woven fabric, which is the first stage of Woven sacks, is a preferred medium for bale wrapping and rain protection in the form of Tarpaulin. Salient Features: • Flexible and high strength • Double side print • Water & dust proof design • Heat/Wave Cut & hemmed top • Flat or anti-slip weaving Applications PP woven bags and PP woven sacks with liners are specially designed for the packaging of pulverous & force flowing materials, which include the following: • Food Products: Flour, Corn, Grain, Sugar, Salt, Animal Feed • Chemicals & Fertilizers: Carbon, Caustic Soda, Potash, Phosphates • Petro chemicals: Polymers, Granules, PVC Compound, Master Batches • Minerals: Cement, Calcium Carbonate, Lime, Sand Advantages of PP Woven Bags Woven bags and sacks of PP offer several advantages over other industrial packaging material. Some of the advantages are: 1. Moisture Proof: PP Bags are inherently moisture repellent 2. Light Weight: PP Bags being lightweight, offers easy and cheap transportation. 3. Printing: Bright 2/3/4 Colour printing offers aggressive marketing prospects 4. Stackability: No problems in stacking. Can be gusseted to further improve stacking 5. Strength: High Tensile strength and long life. 6. Economical: Highly economical compared to other alternative packing material 7. Seepage: No Seepages especially in paper lined bags Market Scenario Woven bags enjoy a good market in India and will continue to do so in the coming years. Plastic woven sacks are rapidly replacing jute bags because they have often various advantages over the conventional jute fabrics as packaging materials. They have excellent chemical resistance; they are light in weight and more suitable for packing of various chemicals in the form of granules and powder. They are also: stronger and can withstand much higher impact loads. Their elongation at break is 15 to 25 per cent compared to 3 per cent for jute; they are much cleaner, both in use and production and can be used to handle food products as they are resistant to fungal attack. Because of such superior properties of plastic woven bags, it has high demand everywhere. Cement industry is increasing day by day.
Plant capacity: 1 Lakh No.s/dayPlant & machinery: 171 Lakh
Working capital: -T.C.I: Cost of Project : 561 Lakh
Return: 47.00%Break even: 49.00%
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CORRUGATED BOXES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Corrugated and solid fiberboard boxes have replaced the conventional wooden boxes as transport containers because of their lightweight and satisfactory strength. The materials now available for packaging are paper and paper products, metal containers and foils, glass, plastics rigid and flexible, cellulose films, textiles including jute, woven plastics and wood. Among the packaging materials, paper and paper based products continue to occupy a predominant place. Paper based materials used for packaging include bleached and unbleached Kraft, corrugated and solid fiber boards, and a large variety of converted items like wax coated, plastic coated, bitumen coated etc. With increasing levels of organized retail and marketing of consumer goods in India, the packaging industry is shifting towards higher end packaging materials. As a consequence, demand of high end coated paper boards is experiencing significant growth despite constraint of having single supplier in the country. Packaging has been assuming importance in the context of growth of industries in general and consumer industries in particular. Paper is one of the most important materials that enter packaging. Paper is extensively used for making boxes, bags, sealing tapes, drums and tubes and as cushioning materials. Paper is infact replacing the older materials used for packaging. In addition, paper in packaging is economical; light easy to handle and superior. Corrugated boxes and solid fibre containers are extensively being used in place of wooden boxes. The lower cost, lightweight and superiority over other packaging have been the key to the remarkable growth of fibre boxes. The advantages of corrugated boxes to other packaging materials may be assumed as under light weight, low cost, easy setting up and letting, small storage space required, cushioning properties, easy handling, adaptability to interior packing, attractive printing, wide source of supply. Duplex Carton box mostly used in the following sectors: pharmaceuticals companies, Health and beauty product manufacturers, processed food packers, pharmaceuticals, garments, liquor cartons, agarbatti packaging, packaging of engineering parts etc. The paper industry plays an important social role and consumption of paper is considered as an indicator of economic growth of the country. There are about 666 industrial units engaged in manufacture of pulp, paper and paperboard, out of which, nearly 568 are in operation. The Indian paper industry is highly fragmented. The cost of setting up of industrial paper plants is generally low and technology cheap because of waste paper based processes, resulting in a large number of smaller capacities. The top five producers account for 15% of the total paper capacity in the country. The Indian paper industry consists of small, medium and large paper mills having capacity ranging from 5 to 800 metric tonnes (MT) per day (Tpd). The Indian Paper industry has a turnover of more than Rs. 17,000 crore. It contributes to the exchequer Rs.2, 500 crore annually by way of excise duty, customs duty, CVD, etc. It employs nearly three lakh persons directly and another ten lakh persons indirectly.
Plant capacity: 21600 Nos/day Plant & machinery: 165 Lakh
Working capital: -T.C.I: Cost of Project : 307 lakh
Return: 46.66%Break even: 39.02%
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PP Bags for Cement - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Packaging is both a symbol of societys consumption habits and reflection of its progress. The user expects it to have better strength, easier handling, to be lighter, more aesthetic, safer from a hygiene point of view, etc. The manufacturer undertakes research and development to meet these demands and to offer a high quality product. In addition to its standard attributes, today's packaging just also contributes to protecting the environment, and certainly must not damage it besides being friendly to human health. PP oriented strips are becoming increasingly popular in India & have caught the eye of many end users for their requirement of packing materials. They have become popular on account of their inertness towards chemical, moisture & excellent resistance towards rotting & fungus attack. They are non toxic. Lighter in weight & have more advantages than conventional bags. Polypropylene Bags Polypropylene is a form of plastic. It’s available in a wide variety of forms but is essentially a flexible resin polymer. While the formal chemical name for the material is polypropylene, the generic layman’s term is non-woven simply because it’s really a large sheet of plastic and not a woven fabric. The material has been debossed to give it the appearance of woven cloth, yet it is really a non-woven material. Polypropylene bags are made from virgin polypropylene plastic. Polypropylene bags are versatile, attractive bags most commonly used for packaging small items such as beads and lollies. These bags can be sealed with a heat sealer like many other plastic bags. While polypropylene is similar to cello, polypropylene bags are much clearer with neater seals, and have the advantage of being less expensive than cello bags. ? Uses It is used for Packaging of Cement, Fertilizers, Tarpaulins, Sugar, Plastics Polymers, Food grains, Chemicals, Salt, Bale Coverings & sand. Market Survey Woven bags enjoy a good market in India and will continue to do so in the coming years. Plastic woven sacks are rapidly replacing jute bags because they have often various advantages over the conventional jute fabrics as packaging materials. They have excellent chemical resistance; they are light in weight and more suitable for packing of various chemicals in the form of granules and powder. They are also: stronger and can withstand much higher impact loads. Their elongation at break is 15 to 25 per cent compared to 3 per cent for jute; they are much cleaner, both in use and production and can be used to handle food products as they are resistant to fungal attack. Because of such superior properties of plastic woven bags, it has high demand everywhere. Cement industry is increasing day by day. The packaging industry is estimated at Rs 150 bn and is growing at 14-15% annually. This growth, according to industry watchers, is expected to double in the next two years. It is estimated that more than 80% of packaging in India constitutes rigid packaging and the rest being flexible. The per capita consumption of the packaging industry is only 3 kgs as compared to 100 kgs in developed countries. This is an indication of the market potential of the packaging industry. In the packaging segment, laminated products are the fastest growing segment, which was growing at a rate of 15%. In order to meet the expanding demand, cement companies are fast developing new plants. The cement industry is poised to add 111 MT of annual capacity by the end of 2009 to 10 (FY 2010), riding on the back of approximately 141 outstanding cement projects.
Plant capacity: 36000000 Nos./ Annum Plant & machinery: 408 Lakhs
Working capital: -T.C.I: Cost of Project : 835 Lakhs
Return: 38.00%Break even: 50.00%
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PET PREFORM FOR WATER AND CARBONATED SOFT DRINKS WITH CLOSURES (CAPS FOR THE BOTTLES) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

PET preforms are a polymer half finished product manufactured using Polyethylene Terephthalate material. This PET Preform is used in manufacturing different types of PET bottles, blow moulded jars through the process of blow moulding. PET is widely used for various packaging applications due to its properties and cost effectiveness. The PET preforms are widely appreciated in different sectors since it occupies less space, hence can be accommodated in a large number then moulded in any shape as per the requirements. The PET preforms are manufactured using horizontal injection molding machines. PET Preform is a polyester material container; it has many special grades and can be offered according to the clients requirements. There is one characteristic of PET preform, which is the product that made form it will be clear and transparent. The surface is smooth and sparking, which can attract the buyer´s attention. This makes the PET preform a delicate product. PET bottles are replacing glass bottles because of the high rate of breakage and the inconvenience of returning the empty bottle after consumption. The consumption pattern is tending to converge with the international patterns and this is how new categories such as sports drinks, juices and non returnable (PET bottles and cans) are catching up in the local market. PET (also named PETE) is a kind of polyester material for fiber, injection molded parts, as well as blow molded bottles and jars. Special grades are offered with the required properties for the different applications. PET is linear thermoplastic (long chain molecule consists of repeating units shown as figure right), white but bluish resin made from terephthalic acid and ethylene glycol through poly condensation. PET is supplied by the resin manufacturers in the form of small pellets, each about 0.05 gram. PET came into prominence in the 1950s as a textile material. Uses & Applications for PET Preform PET containers are mainly used for packaging of mineral water, edible oil, carbonated beverages, alcoholic beverages and other food products, PET bottles/containers are basically manufactured from pre forms. The pre form is blow moulded to form the PET bottles, Key properties of PET are un breakability, sparkling clarity, odourless, non toxicity and hygiene use and PET bottles can be recycled and used to replace costly raw materials used in textiles and insulation Market Survey PET bottles and jars are manufactured by injection blow moulding process. PET molecules get biaxially oriented, which imparts special properties to the containers such as excellent trans parency and sparkle, un breakability, prevention of loss and injury, non toxicity and hygienic use, light weight, other preferred chemical and mechanical properties such as resistance to chemicals and alkalis, recyclability and hence environment friendly disposition. Significantly, PET is approved as suitable for food contact application. In India, PET started being used in a perceptible way only very recently. It is projected that the demand will grow appreciably, especially for packaging soft drinks. Soft drinks are witnessing a gradual shift towards the non returnable bottles due to changing lifestyles and convenience. PET packaging has been doing very well as it offers the flexibilities of innovation, both in terms of pack design and size. Pepsi expects 15% reduction in the share of glass bottles from 65%. Likewise Coco Cola India is not far behind in lapping up the growth in the PET model. India produces around 500,000 tonnes of PET annually. The overall capacity of the industry is rated at about 650,000 tonnes per year.
Plant capacity: 3940 Kg/ day (PET Preform 30, 15, 13 gms), 1450 Kg/ day (Caps for Bottles)Plant & machinery: Rs.215 Lakhs
Working capital: -T.C.I: Cost of Project :Rs.507 Lakhs
Return: 30.00%Break even: 60.00%
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Aluminium Foil Container - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Aluminum is the most widely used non ferrous metal and is extensively used in packaging materials. It is an excellent material for creating all types of containers. However, despite the fact that about seven billion aluminum foil containers are produced annually, most packaging engineers and packaging users know very little about the advantages that these containers bring to the packaging and food service industries. Aluminum foil containers are formed by combining mechanical and air pressure to force light gauge aluminum foil into a shaped die cavity. Esthetically appealing aluminum foil containers are ideal for table ready service after the container has functioned first as a package and a heating utensil. Foil containers also come in a variety of colors and special purpose coatings. Aluminium foil containers are used to prepare, freeze, store, transport, cook and serve a variety of foods. Containers made from aluminium foil are the only containers that can be used in all types of ovens such as microwave, conventional, convection and broiler. Use & Applications Aluminium Foil Containers greatly used in day life,it also used in the kitchen, principally for the commercial preparation, packing and conveyance of food . Used in baking industry to contain food during the production and cooking phase. The food is subsequently conveyed and sold in the foil container. Aluminium foil containers are perfect for take home and delivery meals. Designed with a leak proof metal wall, they will not absorb moisture or grease, promoting freshness, increasing shelf life, and maintaining flavor. Then there is the added convenience – foil containers are rigid enough to transport and stack easily. Market Survey Aluminium one of the best material on Earth .Aluminium foil containers serve a number of markets. A wide range of container designs are available in the retail market. Baking pans, roasting pans, muffin pans, pizza pans, cookie sheets, carryout containers, etc., are widely available to the Indian consumer. Generally, these containers also come in a variety of sizes, depending on the specific consumer needs. Aluminium foil container growth has been over 40% in the past ten years. This rapid growth can be attributed, at least in part, to the U.S. consumer’s preference for easy to prepare foods, whether in the supermarket freezer or purchasing take home entrees or complete meals from restaurants and other retail outlets.
Plant capacity: 147,5000 NOS./dayPlant & machinery: 55 Lakhs
Working capital: -T.C.I: 2018 Lakhs
Return: 53.00%Break even: 21.00%
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Paper Shopping Bags - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

There are many types of bags available today to cater the shopping needs of people. An endless variety of raw materials and technologies are employed to manufacture them. Out of them the most popular ones are Plastic and Paper bags, since many years. Also one should accept that they are the ones which are being subjected to a lot of constructive criticisms as well. Due to the highly demanding environmental needs, many alternatives are found to be superior to them in many platforms, especially in terms of environmental friendliness have come to the market now and become familiar among common people. Even then it is worthwhile to infer the Eco Impact made by them. The modern shopping bag of today, such as those provided by grocery stores, convenient stores, and other retailers was originally designed to help customers purchase more goods by making the goods easier to transport. Plastic shopping bags were first introduced into the market place in 1974.At this time Montgomery Ward, Sears, and J.C. Penny all switched their shopping bags to plastic. While shopping bags, both paper and plastic, were originally invented with the sole purpose of packaging and carrying goods at the point of sale, they now serve many other purposes including advertising and branding for specific goods, services, stores or produce providers. They are still available for purchase but the disposable bags are most often provided without direct charge to customers, sometimes even without a purchase. Even on line stores and establishments that do not sell goods are using bags as a promotional product. Advantages & Uses Paper is made from a renewable resource, trees and we can plant more trees. Paper carry bags are strong enough to hold up to 5Kgs of stuff without breaking and can be reused again and again. Paper bags are biodegradable (a plastic bag would still be in a landfill 1,000 years from now). Uses & Applications It is useful for carrying the grocery regular item. It can be used for carrying vegetables, fruits and also used to carry files, books and light domestic material. Market Survey Paper and reusable bags are environmentally friendly. Plastic is not good, It may be a little easier to carry, but think about the environment. This is the main reason for which the demand of paper bag is more than plastic bag. Manufacturing plastic bags is big business and banning disposable bags, or even charging a tax which severely limits plastic bag usage, will reduce demand and increasing the demand of paper bags. Bags made from paper price much less costly in comparison with other materials. Thus, they are perfect for small to medium sized companies. It is a common knowledge that plastics are not safe, particularly towards the kids. Your child's lifestyle might be threatened if he, by chance, ate the plastic bags. Therefore, it's still secure to decide on Biodegradable Paper Bags since, because they're not that risky case you unintentionally left them and kids ate them by chance. Paper Bags may be of multiple uses. It is able to reuse so many times. Thankfully, Recycled Paper Bags are very a lot tough and in fact, they are waterproof. Durable Paper Bags are greatest to make use of in bagging your sold merchandise since it receive to be guaranteed that won't broke off its handles throughout the height of the buyer's buying spree. 3D lettering is also available which a new trend in the market is, most of the shopping brands are going for such type of bags which stand out in the public, and they attract more customers. Logos with huge designs in the background are created so that it matches the views of the company; it also helps in giving a relevant meaning to the brand.
Plant capacity: 12000 Nos./dayPlant & machinery: 19 Lakhs
Working capital: -T.C.I: 126 Lakhs
Return: 46.00%Break even: 43.00%
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Packaging of Tomato Paste - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Products, such as tomato paste/puree have potential demand with local fruit/vegetable processors as well as the retail market. Establishment of tomato processing facilities in the country can contribute in reducing the dependence of local industry on imported tomato paste. Tomato paste and puree are commonly consumed commodities in every household. In the field of packaging thermoplastic film has been widely accepted as an efficient flexible packaging material. Co extruded multilayer blown film was introduced a few years back in the field of packaging. It is being used in the packaging of milk, edible oil, Shampoo and for packaging of some or ready to eat snacks. Polypropylene (PP) is one of the most widely used plastics for packaging applications. Uses and Applications Tomato Paste is used in making the following: • Tomato Ketchup • Tomato Juice • Tomato Chutney • Tomato Soup • Tomato Cocktail Market Survey Tomato processing industry is the pioneering sector in food processing industry. Although the dominant traditional processing line is tomato paste processing, peeled and diced tomatoes are the other promising products. Tomato paste processing plants are also suitable to process other fruits and vegetables during off season. Tomato Paste is the main product of processed tomatoes which is used as a raw material to make ketchup, sauces and other tomato related products. The demand for tomato processing usually arises from a need to preserve the product for cooking purposes (inclusion in stews, soups, curries etc) out of season or to add value for extra income. Traditionally, the most important methods used are concentration (to a paste or purée) and drying either fruit pieces or to a powder. Few Indian Major Players are as under:- Fortune Foods Ltd. Freshtrop Fruits Ltd. Heinz India Pvt. Ltd. Kartikeya Agro Products Ltd. Nijjer Agro Foods Ltd. Olam Exports (India) Ltd.
Plant capacity: 75000 Pouches/Day (70 gms, 100 gms & 200 gms)Plant & machinery: Rs.26 Lakhs
Working capital: -T.C.I: Rs.599 Lakhs
Return: 52.00%Break even: 28.00%
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Sugarcane Juice Extraction and Packaging in Aseptic packaging - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Sugar cane is a C4 plant with a high rate of photosynthesis (its rate lies around 150 to 200% above the average for other plants). It is a perennial crop with a high self tolerance. Sugarcane juice is a popular refreshing drink in many parts of World. Often sugarcane juice is used as a remedy for jaundice in folk medicine. Aseptic packaging can be defined as the filling of a commercially sterile product into a sterile container under aseptic conditions and hermetically sealing the containers so that reinfection is prevented. This results in a product, which is shelf stable at ambient conditions. Aseptic packaging technology is fundamentally different from that of conventional food processing by canning. ? Benefits The sugar cane juice has several health benefits and medicinal properties most of which remains unknown to the masses. It strengthens the stomach, kidneys, heart, eyes, and brain and sex organs. It can be used in the treatment of fevers. In fever related diseases, where there is great protein loss, sugar cane juice supplements the body with necessary protein and food elements. Sugarcane juice has no simple sugar. It can be cherished by diabetics without any concern. It is excellent for digestion. Sugar cane juice is a mild laxative too due to its high potassium content. It is a rich source of iron and calcium also. Sugar cane juice is alkaline in nature. It helps the body in fighting off cancer. Sugar cane juice is especially effective in prostate and breast cancer and helps to put the patient on the path of recovery. Sugar cane juice is excellent in treating urinary related diseases. Uses & Applications The juice from sugarcane is known as a high energy drink, with essential nutrients that benefit the body in different ways such as: Sugarcane juice is a great preventive and healing source for sore throat, cold and flu. It has a low glycemic index which keeps the body healthy. It hydrates the body quickly when exposed to prolong heat and physical activity. They are excellent substitutes for aerated drinks and cola. It refreshes and energizes the body instantly as it is rich in carbohydrates. Sugarcane strengthens the stomach, kidneys, heart, eyes brain and sex organs. In febrile disorders which causes fever where there is a great amount of protein loss, liberal intake of sugarcane juice provides the body with necessary protein and other food elements. It is valuable in during maturation due to high acidity, genorrhoea, enlarged prostate, cyctitis and nepthritis & For better results, it should be mixed with lime juice, ginger juice and coconut water. Market Survey Sugarcane as a cash crop remains to be the major contributor to Indian economy and employment generation for rural youth in the country. Sugar Industry contributes about 2500 crore rupees as tax to both central and state governments. Sugar Cane Juice Factory is one of the best industries for getting foreign earning in the short run. Basically sugar cane factory is a cottage industry but now it is turning in to big industry. Because of its properties & facilities, it is now gaining more and more interest of the world wide. The demand of sugar cane juice is increasing worldwide. So, to meet the demand of foreign market, exporting firms are producing more sugar cane juice in new packets and bottles. Aseptic processing has been a boon to the food & fruit processing industry, enabling both growth and innovation. Food industry operators face shorter menu development cycles as they juggle labour supply, increased costs, regulatory requirements and new competitors. So they turn to aseptically packaged food products to resolve a number of pressing issues. More over the demand is increasing day by day.
Plant capacity: 45000 Ltrs/dayPlant & machinery: Rs.168 Lakhs
Working capital: -T.C.I: Rs.2320 Lakhs
Return: 1.00%Break even: N/A
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GLASS BOTTLE FOR BEER - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

A beer bottle is a bottle made to contain beer, usually made of glass and come in various sizes, shapes and colours. Dark amber or brown glass greatly reduces UV light from spoiling the beer.[1] However, lighter colored bottles are often used for marketing reasons. The first nationwide standardized beer bottles were introduced in Sweden in 1886. The medium size, 330ml (11.6 imp fl oz; 11.2U.S. fl oz), is still in use today, but is being phased out. Glass occurs naturally in two ways. When lightning strikes sand, the immense heat developed causes the silica grains constituting sand to fuse into long tubes of glassy material called fulgurites. Glass is also naturally formed when hot, molten lava from an erupting volcano is subjected to sudden, rapid cooling resulting in the deposition of under developed crystals of glass, more rightly referred to asobsidian. The technique of glass making too is based on similar lines. People learned to make the first glass containers about two thousand years ago. Molten glass was collected on the ends of hollow iron pipes and then expanded by blowing through the pipes. Slowly, people learnt to blow molten glass into moulds. Glass bottle making machines were introduced in the thirties. In the early seventies, environmentalists began arguing on the grounds that glass bottles added to pollution. This led to the setting up of numerous recycling centers where people could return bottles for reuse in other bottles. The entire process of bottle making is almost fully automated. An automated feeder separates a stream of molten glass into individual gobs. These are then dropped through tubes in a moving track. The gob is shaped into what looks like a short bottle with thick walls and is called a parison. The parison is transferred to a final mould made of iron, which moves up and clamps around the glass. Air is blown into the glass till it acquires the final shape of the mould. This procedure involving expansion is called blowing. The bottle is then released from the mould and annealed. MARKET SURVEY Glass bottles are used widely in the food industry. Glass faces tough competition in this sector though, from plastics, paper products and metals. It’s a very competitive market place. Plastics have made big headway into some of glass’s traditional markets, particularly in the food sector, but glass container production is still rising. He explained that glass often wins out as it is perceived to be a superior material. This is borne out by the results of surveys conducted on behalf of the Glass Packaging Institute (GPI): 96% of wine and beer drinkers in the US and Europe said they preferred their drink to be packaged in glass bottles. Consumers believe that glass provides a truer taste, by protecting the purity and quality of the drink better. The GPI says that, “Glass provides a barrier to oxygen and moisture, protecting it longer and better than any other packaging material... it communicates a premium image, taste and quality.” Soda-lime glass, while the most abundantly manufactured form of glass, has experienced testing times during the past few years as the global economic crisis significantly slowed the amount of new building as well as the amount of manufacturing worldwide. Glass was hit hard by a crash in the global housing market during the period 2008-2012. This collapse, in turn, caused the prices for some minerals used to produce glass - such as soda ash - to dip to the point where prices for the mineral were as low as they can feasibly go. Other glass-using industries, such as automobile manufacturing, also took a knock, which again filtered down to the raw materials demand level. While some glass markets dipped in 2012, this year has already begun to show some promise. In the housing sector, for example, 23 markets have demonstrated better year-on-year statistics in Q3 2012 compared with Q3 2011, according to a report by Global Property Guide. Recovery of the US housing market has been particularly evident, with growth in Q3 2012 being the highest since Q2 2006, according to the Federal Housing Finance Agency (FHFA), the Guide reported. Despite these encouraging results, the impact of the global economic crisis is still evident across the glass industry. Increased production costs, unilateral CO2 costs, fluctuating and unfavourable exchange rates, and high labour costs hamper the cost competitiveness at global level of the container glass sector. OPPORTUNITIES Only few major players are there in the market, each having its own specialty in making different types sizes of glass. Therefore, competition is low and specialization is high. Raw materials as sand (silica), limestone and soda ash are basic ingredients and are readily available in Pakistan. Pakistan's glass industry can plan for joint ventures for safety and automotive glass, while it has been exporting glass to Afghanistan at an increasing rate. Export oriented development projects by the Ministry of Industrial Production and Special Initiatives (MIP&SI) were announced during 2010 and are worth 969.97 Million Rupees for Glass and ceramics industry. Anti-dumping measures and penalties by the Government on Chinese substitutes favorably impact local manufacturers. The existence of many small and medium sized players requires a period of consolidation in the Industry, allowing it to me more competitive and invest in technology to boost its export potential. Ceramic product lines include a vast range of products; tiles, tableware, sanitary ware, refractory and insulators which are a source of immense amount of revenue. The domestic demand for tile, sanitary ware and table ware is rising because of the rapid urbanization and construction of houses. Large export potential in sanitary ware in Middle East, Africa and Central Asia exists which can be exploited by using local expertise for manufacturing of machinery. Facilitation of supply chain collaboration is needed by the sector which will eventually help in meeting the demand of the product. PRESENT MANUFACTURERS A C E Glass Containers Ltd. A G Glass Ltd. Cana Glass Ltd. Durgesh Block & China Glass Works Ltd. Excel Glasses Ltd. H S I L Ltd. Haldyn Corporation Ltd. Haldyn Glass Ltd. Haryana Sheet Glass Ltd. Hindusthan National Glass & Inds. Ltd. Jagatjit Industries Ltd. Mahalakshmi Glass Works Pvt. Ltd. Mohan Breweries & Distilleries Ltd. Mohan Meakin Ltd. Neutral Glass & Allied Inds. Pvt. Ltd. Piramal Glass Ltd. Shree Gobinddeo Glass Works Ltd. Shri Balkishan Agarwal Glass Inds. Ltd. Tilaknagar Distilleries & Inds. Ltd. Vazir Glass Works Ltd. Victory Glass & Inds. Ltd. Western India Glass Works Ltd.
Plant capacity: 100000 Nos./DayPlant & machinery: Rs. 112 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 620 Lakhs
Return: 29.80%Break even: 63.13%
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