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Packaging Industry, Beverage Can, Bottles, Blister Packs, Carton, Bags, Plastic Bottles, Skin Pack, Tin Can, Boxes, Shrink Wrap, Barrel, Crate, Aseptic, Container, Active, Flexible, Rigid Plastic, Metal, Flexible, Glass, Paper Board, Food, Beverage

Packaging is among the high growth industries in India. A high degree of potential exists for almost all user segments which are expanding appreciably-Processessed foods, hard and soft drinks, fruit and marine products, cosmetics and personalcare, office stationary and accessories, fabrics and garments, white goods and other durables, electrical appliances and equipments, entertainment and other electronics, shoes and leather ware, gems and jewellery, toys and sports goods, chemicals and fertilizers. Due to lower manufacturing costs, India is fast becoming a preferred hub for packaging production. The Indian packaging industry has made a mark with its exports that comprise flattened cans, printed sheets and components, crown cork, lug caps, plastic film laminates, craft paper, paper board and packaging machinery, while the imports include tinplate, coating and lining compounds and others. In India, the fastest growing packaging segments are laminates and flexible packaging, especially PET and woven sacks.

The market size for packaging materials & systems for food, pharmaceuticals, cosmetics, toiletries, Ind. products, textiles, handicrafts, etc. accounts for  4%, while rigid & semi-rigid  plastic containers is about 9%.The metal and tin containers accounts for 10%, glass containers 10% , corrugated board & boxes 23%, paper & paper board 36% and other ancillary materials  like tapes straps, labels, adhesives, etc. - 8%.

Upgradation, both of functionality and aesthetics, characterizes the recent trends in the industry. Elaborate and more expensive packaging is penetrating deeper into marketing of industrial products and even agro-based products, like food and personalcare products, drugs and pharmaceuticals, consumer durables and electronic products, especially entertainment products.

Packaging market size in India is about Rs 65,000 crore is growing at the rate of 15 per cent per annum. Currently rigid packaging enjoys more than 65% market share but the traditional rigid packaging users are migrating to flexible packaging in a big way.Market size of PET/BOPP and other flexible film-based manufacturing segment is estimated at around Rs 25 billion. The cost impact of PET film and BOPP film on the overall packaging cost ranges from 35-85% depending on the product to be packaged.  The main players are Paper Products, Akar Group, Orient Press, India Foils, RT Packaging and Mukund Flex Pack. Akar Group consists of Akar Laminations, Sharp Industries and Vishnu Vijay Packagers. The overall growth rate of the industry has tapered off to around 9%. The flexible packaging industry is expected to grow at about 10-15% per annum in the coming years. The laminated products are growing at around 30% p.a. There are about 600-700 packaging machinery manufacturers, 95% of which are in the small and medium sector located all over India.

The top  packaging companies of India includes Parksons Packaging System , ITC Limited , Hindalco , Tata Tinplate Company of India , Moldtek Technologies Limited , Gujarat Glass Ltd , Advance Packaging , AMAC Plastic Packaging,  E C Packaging Pvt. Ltd, The Paper Products Limited.etc.

The large and fast growing Indian middle class population and the growth of organized retail sector are the catalysts to growth in packaging. Packaging of essential products like food, beverage, milk, vegetable, food grains and pharma are the key driving segments because of the huge domestic consumption.

 

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CORRUGATED SHEET BOARD & BOXES PLANT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Paper based materials used for packaging include bleached and unbleached kraft, corrugated and solid fibre boards and a large variety of converted items like wax coated, plastic coated, bitumen coated etc. A corrugating box is made from corrugating fibre board, which is a structure formed by gluing a liner board to one or both faces of a corrugated member. Corrugated board is used for making corrugated boxes, which find application in packing of a wide variety of consumer products like cosmetics, drugs, food products, electrical and electronic goods, textiles, beverages, chemicals, tea and coffee etc. Corrugated board is made from a corrugated sheet of kraft paper attached to the facings of flat paper with adhesives. In our country, it is mostly produced over Single Face Machine. The use of corrugated board is consistently increasing due to certain qualities compared to wooden packing & tin containers. So we can say that there is a good future to invest into this project.
Plant capacity: 2650 Kgs. / DayPlant & machinery: 16 Lakhs
Working capital: -T.C.I: 1 Crores
Return: 56.00%Break even: 40.00%
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KRAFT PAPER FROM WASTE CARTON BOXES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Kraft paper is one of the important papers for wrapping heavy bundles. It is used mostly in all types of packaging. Kraft paper is made from waste paper or discarded carton boxes, which are found abundantly in India, especially in metropolitan cities where consumption of paper and paper products are rated high. Pulping equipment is relatively simple and is being built in India. Only Indian engineers have mastered all phases of design and construction of continuous high speed processing plants from raw materials to final paper products, the industry should be in a firm position to move ahead. The best quality waste papers are obtained from the waste of printing houses. In India, the consumption of waste paper is low compared to developed countries. It is therefore, necessary that large entrepreneurs come up to fill in the consumption gap. The main raw material for manufacturing of M.G. Paper is waste paper.
Plant capacity: 10 Ton /DayPlant & machinery: 80 Lakhs
Working capital: -T.C.I: Cost of Project: 4 Crore
Return: 45.00%Break even: 42.00%
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PAPER BOARD CARTONS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Materials available for packaging are paper, metal containers, foils, glass, plastic-rigid, jute, plastics and wood. Among these materials, paper and paper based products continue to occupy a predominant place. Corrugated board is used for making corrugated boxes, which finds application in packing of a wide variety of consumer products like cosmetics, drugs, food products, house-hold goods, electrical and electronic goods, cigarettes, textiles, beverages, chemicals & hardware. The Indian paper industry is extremely fragmented. This industry structure is the result of the past government policies, which encouraged the setting up of many small mills with as low capacity of 1 ton / day.
Plant capacity: 2000 Nos. / DayPlant & machinery: 17 Lakhs
Working capital: -T.C.I: 89 Lakhs
Return: 45.00%Break even: 35.00%
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FLEXIBLE CARTONS, STICKERS, LABELS MANUFACTURING & PRINTING WITH ALUMINIUM FOIL - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

Flexible cartons were firstly developed by the Thomson and Narris Company and the first regular slotted style containers were the products of the Rober Gair Company. The first use of corrugated cartons in freight shipments was for lamp and chimney. When made from suitable materials and proper shape, flexible cartons protect the contents against the hazards of shipping and of storing in warehouses, on store shelves and in customers closets or refrigerators. Corrugated board is used for making corrugated boxes which has applications in packing of a wide variety of consumer products like cosmetics, drugs, food products, household goods, cigarettes, textiles, chemicals, hardware, etc. Aluminium foil production is increasing year by year, along with flexible cartons, stickers and labels, as the future scope and market potential is bright.
Plant capacity: 5000 Nos. of Flexible Cartons, 3600 Mtrs. of stickers Labels, 200 Kg. of Aluminium Foils Rolls / DayPlant & machinery: 77 Lakhs
Working capital: -T.C.I: 330 Lakhs
Return: 42.00%Break even: 35.00%
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ALUMINIUM BOTTLES CAPS, METAL CAPS FOR FOOD GRADE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunity

Metal closures are made from tinplate, aluminium or mild steel. The closures employed for sealing general-line can are: screw cap, lug type closure, slip lid, lever lid and hinged lid; vacuum seal cutter lids and crown caps are other types of metal closures. Metal caps are used for protection of the product from spillage and contamination in storage and during transportation, protecting against tampering/adulteration, providing ease of opening and resealing in case of re-closeable systems, providing convenience in filling and dispensing. There is good scope for new entrants.
Plant capacity: 450 MT/Annum Plant & machinery: 49 Lakhs
Working capital: -T.C.I: Cost of Project : 145 Lakhs
Return: 44.00%Break even: 62.00%
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Pet Bottle / Containers from Pet Resin - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Polyethylene terephthalate (sometimes written poly(ethylene terephthalate), commonly abbreviated PET, PETE, or the obsolete PETP or PET-P), is a thermoplastic polymer resin of the polyester family and is used in synthetic fibers; beverage, food and other liquid containers; thermoforming applications; and engineering resins often in combination with glass fiber. It is one of the most important raw materials used in man-made fibers. Depending on its processing and thermal history, it may exist both as an amorphous (transparent) and as a semi-crystalline (opaque and white) material. Its monomer can be synthesized by the esterification reaction between terephthalic acid and ethylene glycol with water as a byproduct, or the transesterification reaction between ethylene glycol and dimethyl terephthalate with methanol as a byproduct. Polymerization is through a polycondensation reaction of the monomers (done immediately after esterification/transesterification) with ethylene glycol as the byproduct (the ethylene glycol is recycled in production). The majority of the world's PET production is for synthetic fibers (in excess of 60%) with bottle production accounting for around 30% of global demand. In discussing textile applications, PET is generally referred to as simply "polyester" while "PET" is used most often to refer to packaging applications. PET can be semi-rigid to rigid, depending on its thickness, and is very lightweight. It makes a good gas and fair moisture barrier, as well as a good barrier to alcohol (requires additional "Barrier" treatment) and solvents. It is strong and impact-resistant. It is naturally colorless with high transparency. PET bottles are excellent barrier materials and are widely used for soft drinks. For certain specialty bottles, PET sandwiches an additional polyvinyl alcohol to further reduce its oxygen permeability. There are two basic moulding methods for PET bottles, one-step and two-step. In two-step moulding, two separate machines are used. The first machine injection moulds the preform. The preform looks like a test tube. The bottle-cap threads are already moulded into place, and the body of the tube is significantly thicker, as it will be inflated into its final shape in the second step using stretch blow molding. In the second process, the preforms are heated rapidly and then inflated against a two-part mould to form them into the final shape of the bottle. Preforms (uninflated bottles) are now also used as containers for candy. In one-step machines, the entire process from raw material to finished container is conducted within one machine, making it especially suitable for moulding non-standard shapes (custom molding), including jars, flat oval, flask shapes etc. Its greatest merit is the reduction in space, product handling and energy, and far higher visual quality than can be achieved by the two-step system. All over the world, the big soft drink suppliers are diversifying their portfolios to include niche and prospective growth products, like fruit-juice-based beverages, reinvigorating their ranges with national and regional brands, and seeking out and using market-friendly packaging options. Over the last two years in India, Coca-Cola has for the first time been marketing the established maaza fruit-juice-based beverage brand in PET containers. Of the soft drinks market in India, 70% is covered by returnable glass bottles, while about 25% comes in PET, and approximately 5% of still beverages are carton packaged. The aluminium can is a negligible quantity, at just under 1%, simply by reason of cost; while Indians can buy a normal lunch for 15 rupees, they have to pay 30 rupees for a can of soft drink. Since PET packaging has been riding a continuous wave of popularity.
Plant capacity: 30,000 Nos. Bottles / Day, 10,000 Nos. Bottles 5 Ltrs.,20,000 Nos. Bottles 1 Ltrs.Plant & machinery: 60 Lakhs
Working capital: -T.C.I: 170 Lakhs
Return: 50.00%Break even: 42.00%
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Carton Boxes (Using Duplex Paper Board) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

The materials now available for packaging are paper and paper products, metal containers and foils, glass, plastics-rigid and flexible, cellulose films, textiles including jute, woven plastics and wood corrugated and solid fiberboard boxes have replaced the conventional wooden boxes as transport containers because of their lightweight and satisfactory strength, with increasing levels of organized retail and marketing of consumer goods. In India the packaging industry is shifting towards higher packaging materials. Paper is one of the most important materials that enter packaging. Paper is extensively used for making boxes, bags, sealing tapes, drums and tubes and as cushioning materials. Only Indian Engineers have mastered all phases of plants from raw materials to final paper products. The use and its applications are Pharmaceuticals companies, garments, liquor cartons, agarbatti packaging and packaging of engineering parts etc. The paper industry plays an important social role and consumption of paper is considered as an indicator of economic growth of country. Paper makers in the country are becoming conscious of the needs of container industry and are working to improve the existing qualities. The Indian paper industry consists of small, medium and large paper mills having capacity ranging from 5 to 800 metric tones M.T. per day. It can be predicted that there is good scope for new entrants in the field paper packaging products.
Plant capacity: 2000 Nos./DayPlant & machinery: 22 Lakhs
Working capital: -T.C.I: 96 Lakhs
Return: 42.00%Break even: 37.00%
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PET PREFORM FROM PET RESIN - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

PET (also named PETE) is a kind of polyester material for fiber, injection molded parts, as well as blow-molded bottles and jars. Special grades are offered with the required properties for the different applications. PET is linear thermoplastic (long-chain molecule consists of repeating units shown as figure right), white but bluish resin made from terephthalic acid and ethylene glycol through poly-condensation. PET is supplied by the resin manufacturers in the form of small pellets, each about 0.05 gram. PET came into prominence in the 1950s as a textile material. Its strength, temperature tolerance and wear-resistance made it an ideal replacement for, or addition to natural fibers such as silk, cotton and wool. It has good antiosmosis, low water absorbability and good toughness. PET film's tensile strength is similar with aluminum film's, and is three times that of PC and PA film. PET film is transparent. It's tensile strength can reach 1/3~1/2 of steel's if dealed by oriented draw. It's the toughest thermoplastic film. It will be burnt with yellow flame and will burst when burning. And it will continue burning when away from fire. The term resin originally referred to natural products (particularly of vegetable origin) but now include the man-made substances. The use of plastic product is increasing and will almost certainly continue to increase. Now-a-days pet containers are becoming very popular in the society. The size of the container produced range from 50 ml to 150 ml or more which is further use for making required size blow moulded bottle. Pet perform has large demand for the manufacturing of pet bottles which is used in food & pharmaceutical industries. In India pet-bottle industry started during mid-1980s. Pearl polymer was the first to set up a plant with an initial capacity of 4 mn bottles a year. The bottles were first used for packaging edible oils. Coca-cola and Pepsi-cola the packaged drinking water manufacturers have completely shifted to pet bottle. The application of Pet bottles in ketchup, whisky and juice packaging is increasing day by day. In the initial years, pet resin was made available by the existing polyester fibre plants. Century Enka at its Pune plant started manufacturing, resin in 1984 with a capacity of 1200 tpa. Pearl pet supplies to companies like McDowells, ITC Agro, Nestle, Cadbury etc. It has well dispersed plants spread out in the Country-Delhi and Gurgaon in North India, Mahad (near Mumbai) in the West and Jigani (near Bangalore) in the South. In coming years the demand of pet preform from pet resin will be increasing, so there will be wide scope for new entrepreneurs to venture into this project.
Plant capacity: 100000 Nos. PET Preform / day or 500 ml. each PET PreformPlant & machinery: 38 Lakhs
Working capital: -T.C.I: 225 Lakhs
Return: 44.00%Break even: 35.00%
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ALUMINIUM BEVERAGE CANS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Today the food containers that are being used in our daily living extend over the widest range, from those which are raw material of new materials such as plastics the fruit of modern technology innovation. Aluminium cans are most typical among metal containers. Canned foods are found in great abundance all around us, and include processed fisheries products such as crab, tuna and sardine. Processed fruit, processed agricultural products such as sweet corn and as well as dairy products such as corned beef, cheese and butter. Aluminium can have been one of the most important media for packaging since very long time and still retain prestigious position in spite of many new invention in the field of packaging. Various milk products, oils, fruits, beer etc are packed in the aluminium cans. Among all these materials, the packing of beer and cold drinks in aluminium cans is gaining more popularity. The demand of aluminium cans is depend upon the production and consumption of the beer and other soft drinks. In India the share of consumption of aluminium can is only 6%. In future the demand of aluminium cans will be increased so there will be wide scope for new entrepreneurs to venture into this project.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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HDPE/PP BAGS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Woven sacks enjoy a good market in India and will continue to do so in the coming years. Plastic woven sacks are rapidly replacing jute bags because they have various advantages over the conventional jute fabrics as packaging materials. They have excellent chemical resistance; they are light in weight and more suitable for packing of various chemicals in the form of granules and powder. They are also stronger and can withstand much higher impact loads. Their elongation at break is 15 to 25 per cent compared to 3 per cent for jute; they are much cleaner, both in use and production and can be used to handle food products as they are resistant to fungal attack. Because of such superior properties of plastic woven sacks, it has high demand everywhere. There is maximum use of PP woven Bags in the fertilizer industry and cement industry, also partly used by chemical Industry. In India fertilizer industries growth is about 2-5% and cement industries growth is also about 6%. On that base it can be concluded that, the demand growth of non-woven sacks will increase by 3% per annum. The demand of HDPE/PP bag will also increase very rapidly; there is wide scope for new entrepreneurs venturing into this project.
Plant capacity: 67200 Pcs/DayPlant & machinery: 121.00 Lakhs
Working capital: -T.C.I: Cost of Project: 311 Lakhs
Return: 44.00%Break even: 57.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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