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Packaging Industry, Beverage Can, Bottles, Blister Packs, Carton, Bags, Plastic Bottles, Skin Pack, Tin Can, Boxes, Shrink Wrap, Barrel, Crate, Aseptic, Container, Active, Flexible, Rigid Plastic, Metal, Flexible, Glass, Paper Board, Food, Beverage

Packaging is among the high growth industries in India. A high degree of potential exists for almost all user segments which are expanding appreciably-Processessed foods, hard and soft drinks, fruit and marine products, cosmetics and personalcare, office stationary and accessories, fabrics and garments, white goods and other durables, electrical appliances and equipments, entertainment and other electronics, shoes and leather ware, gems and jewellery, toys and sports goods, chemicals and fertilizers. Due to lower manufacturing costs, India is fast becoming a preferred hub for packaging production. The Indian packaging industry has made a mark with its exports that comprise flattened cans, printed sheets and components, crown cork, lug caps, plastic film laminates, craft paper, paper board and packaging machinery, while the imports include tinplate, coating and lining compounds and others. In India, the fastest growing packaging segments are laminates and flexible packaging, especially PET and woven sacks.

The market size for packaging materials & systems for food, pharmaceuticals, cosmetics, toiletries, Ind. products, textiles, handicrafts, etc. accounts for  4%, while rigid & semi-rigid  plastic containers is about 9%.The metal and tin containers accounts for 10%, glass containers 10% , corrugated board & boxes 23%, paper & paper board 36% and other ancillary materials  like tapes straps, labels, adhesives, etc. - 8%.

Upgradation, both of functionality and aesthetics, characterizes the recent trends in the industry. Elaborate and more expensive packaging is penetrating deeper into marketing of industrial products and even agro-based products, like food and personalcare products, drugs and pharmaceuticals, consumer durables and electronic products, especially entertainment products.

Packaging market size in India is about Rs 65,000 crore is growing at the rate of 15 per cent per annum. Currently rigid packaging enjoys more than 65% market share but the traditional rigid packaging users are migrating to flexible packaging in a big way.Market size of PET/BOPP and other flexible film-based manufacturing segment is estimated at around Rs 25 billion. The cost impact of PET film and BOPP film on the overall packaging cost ranges from 35-85% depending on the product to be packaged.  The main players are Paper Products, Akar Group, Orient Press, India Foils, RT Packaging and Mukund Flex Pack. Akar Group consists of Akar Laminations, Sharp Industries and Vishnu Vijay Packagers. The overall growth rate of the industry has tapered off to around 9%. The flexible packaging industry is expected to grow at about 10-15% per annum in the coming years. The laminated products are growing at around 30% p.a. There are about 600-700 packaging machinery manufacturers, 95% of which are in the small and medium sector located all over India.

The top  packaging companies of India includes Parksons Packaging System , ITC Limited , Hindalco , Tata Tinplate Company of India , Moldtek Technologies Limited , Gujarat Glass Ltd , Advance Packaging , AMAC Plastic Packaging,  E C Packaging Pvt. Ltd, The Paper Products Limited.etc.

The large and fast growing Indian middle class population and the growth of organized retail sector are the catalysts to growth in packaging. Packaging of essential products like food, beverage, milk, vegetable, food grains and pharma are the key driving segments because of the huge domestic consumption.

 

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Paper Core

Paper cores are strong cardboard tubes or cylinders which are used in fabric, adhesive, electrical, paper product and converting industries as a sturdy base around which to wind materials for storage or distribution. Depending on the intended use of the tubes, paper cores can be made from heavy-duty thick cardboard for industries such as fabric and electrical, whereas for toilet paper or paper towels, the cores can be made from thinner, less durable cardboard or paper. Made from wood pulp fiber, paper cores can be combined with a variety of adhesives and laminates which give the core properties such as strength, water resistance or heat resistance. Made for a wide range of applications, paper cores come in virtually limitless combinations of diameter, thickness and length. Cores are manufactured to provide stable structure from the inside of a product roll. Paper core market depends on packaging industry. It is used in many industries for winding an rewinding the product, such as aluminium foil packaging,polyester film, kraft paper, duplex paper, textiles and many more. Aluminium foil industry is forecast to reach 8.7% p.a. in the coming years. The cotton yarn and other yarns market is estimated to be valued at USD 10.27 billion in 2015. It is projected to grow at a CAGR of 4.2% from 2015 to 2020.So paper core demand directly depends upon the demand of above listed products. As their market value is increasing paper core value is increasing with the same pace. Thus, as an entrepreneur this project offers an exciting opportunity to you. Few Indian Major Players are as under • Biltube India Ltd. • Brown Kraft Inds. Ltd. • Colourtex Ltd. • Daman Ganga Board Mills Pvt. Ltd. • Fibre Foils Ltd. • Fibre Shells Ltd. • Premier Polyfilm Ltd. • Shetron Ltd. • Wellworth Industries Ltd.
Plant capacity: 2160000 Mtrs/AnnumPlant & machinery: Rs.51 lakhs
Working capital: -T.C.I: Cost of Project : Rs.231 lakhs
Return: 29.00%Break even: 52.00%
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Multicoloured Glass Bottle With Cork Cap on Top - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

A glass bottles are bottles made up of glass, which are used for handling liquid, paste or powder products from beverage, cosmetic or pharmaceutical industries. Shape, color and size of glass bottles may vary according to clients demand, architecture and strength. Almost all glass bottles are flat bottom, straight with a ‘neck’ for corking or sealing. Glass bottle come in a large variety of sizes and in different colors. These bottles are generally used for wine. Wine bottles are usually sealed with cork, but screw-top caps are becoming popular, and there are several other methods used to seal a bottle. The entire process of bottle making is almost fully automated.Glass bottles are used in various places such as they are used for packing juices, wine, beer, alcohol, oil.They are also used in pharmaceutical and cosmetic industry. The total market of glass was valued at Rs. 60 bn with 80% supplied by domestic producers. The industry is growing at around 8% per annum. Consumption per capita of glass in India is only about 0.8 kg compared to 3.5 kg in China, 5.2 kg in Thailand, 12 kg in Malaysia and 2.5 kg in Indonesia. The total organised producers in the glass market have a turnover estimated at over Rs. 40 bn, represented by a fairly large number of suppliers. Apart from a very large number of small players in the glass industry, there are some 76 large and medium-sized producers.Of these, 44 produce containers and hollowware with a capacity of 1.5 mntonnes, which registered a production of 1.43 mntonnes. Although a good packaging medium, glass containers are progressively being replaced by substitute materials like plastics, aluminium and tetrapack. Glass, however, is the relatively more eco-friendly of materials.As a whole there is a good scope for new entrepreneur with manufacturing of good quality of product. Few Indian Major Players are as under • Hindustan National Glass • Haldyn Glass • Victory Glass & Industries • Universal Glass • MahalaxmiGobind Glass • Mohan Crystal Glass • Alembic Glass Industries
Plant capacity: Multicolour Glass Bottles with Cork Cap on Top : 51,840,000 Nos/annumPlant & machinery: 2049 lakhs
Working capital: -T.C.I: Cost of Project: 2992 lakhs
Return: 28.00%Break even: 46.00%
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Fruit Juice and Fruit Pulpy With Packaging

A freshly squeezed orange or fresh pulped and strained apple would supply a fruit juice drink for immediate consumption, but to expect it to maintain its quality for even a day or two was tempting providence. Nowadays, with the benefit of ultra-high temperature (UHT) pasteurisation, aseptic packaging techniques and systems, pressed juices can be stored for extended periods with very little deterioration in quality. Previously, reliance had to be places upon the use of preservatives and ‘classical’ pasteurisation at lower temperatures (70ºC+) and longer holding times. As businesses grew and production and filling lines enlarged and developed, so did understanding of the need for correct sanitization of the plant items. The progressive nature of the soft drinks industry has meant that throughout its history there have been many innovative developments, and in the early years these centred on the filling and packaging, or containedrising, of beverages. During the second half of the twentieth century, apart from the continuous move towards more efficient means of production and marketing of bottled or canned soft drink products, there was much progress in our knowledge of the constituents responsible for perceived flavour notes. Advances in instrumental analytical techniques have made it possible to identify those chemicals in natural extracts (whether of fruit or botanical origin) that provide the characteristic flavour profile. Changes in lifestyles and awareness regarding the consumption of a healthy and balanced diet have steered the growth of the global juice market. As a result of the growing consumption of vegetable and fruit juice, the global market for juice is likely to witness strong growth over the forthcoming years.The market for fruit & vegetable juice has grown at a steady rate over the last five years.Thus, due to demand it is a good project for entrepreneurs to invest. Few Indian Major Players are as under • Capricorn Food Products India Ltd. • Dabur Foods Ltd. • Foods & Inns Ltd. • Maa Fruits India Pvt. Ltd. • Surya Fresh Foods Ltd. • Manpasand Beverages Ltd
Plant capacity: Mango Juice : 600,000 Ltrs/Annum Orange Juice : 600,000 Ltrs/Annum Pipeapple Juice : 600,000 Ltrs/Annum Mosami Juice : 600,000 Ltrs/Annum Mixed Fruit Juice : 600,000 Ltrs/Annum Mango Pulpy:300,000 Ltrs/Annum Orange Pulpy:: 300,000 Ltrs/AnnumPlant & machinery: Rs 83 lakhs
Working capital: -T.C.I: Cost of Project : Rs 809 lakhs
Return: 26.00%Break even: 59.00%
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Corrugated Cardboard Boxes Manufacturing Unit with Printing

Packing, in a way represents the extent of industrialization of a country. Packaging has been assuming importance in the context of growth of industries in general and consumer industries in particular.Among the packaging materials, paper and paper based products continue to occupy a predominant place.Corrugated boxes form an integral part of the packaging industry. These are found everywhere helping people shift both domestic as well as industrial items safely from one place to the other. A corrugated box is quite strong and can withstand huge weights. These boxes are especially made of cardboard. Also there are partitions which basically protect items inside and hold them in place so as to avoid damage. Rapid industrialization, particularly in emerging economies such as China, Brazil and India, is expected to increase trade activities in this region, thus, subsequently driving the demand for corrugated boxes market. In addition, growth of the electronics and automotive sectors is expected to boost the growth of the corrugated boxes market over the next few years, as these boxes provide protection to the various delicate parts of these equipments.Becauseoftheaforesaidqualities,thedemandforpackinginCorrugatedFibre Board is rapidly growing. The recent survey has revealed that 80% to 85% packing is now being done through corrugated fibre Board.As a whole it is a good project for new entrepreneurs to invest. Few Indian Major Players are as under • Adorn Enterprises Ltd. • Brown Kraft Inds. Ltd. • Deccan Polypacks Ltd. • Grand Packaging India Pvt. Ltd. • Nec Packaging Ltd. • Wadpack Pvt. Ltd. • K C L Ltd.
Plant capacity: Corrugated Cardboard Boxes: 12000mt/annum Printed Corrugated Cardboard Boxes: 6000mt/annumPlant & machinery: Rs 3545 lakhs
Working capital: -T.C.I: Cost of Project: Rs 5726 lakhs
Return: 25.00%Break even: 41.00%
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Composite Cans from Paper Tube

Composite can is composed of a can body; - a top closure; and - a bottom closure. It is also sometimes called a Combi container. It has a convolute wound, spiral wound or linear draw formed rigid body, involving several layers of materials, including recycled and virgin paper, foil and plastics in various combinations, combined with a variety of adhesives and laminates, with one or both end closures permanently affixed which give the coreproperties such as strength, water resistance or heat resistance. There are four main structures in the body of a Composite Can: the aluminium inner web, multipole intermediate webs, and the label web, and the membrane. They are use to pack food items such as breakfast Cereals, tea, dairy products, dry fruits, spices, etc, tablets and capsules, beverages and many more items. Composite cans market depend on packaging industry. The packaging industry in India has become increasingly sophisticated in the last decade and has attracted interest of several investors. The growth of the packaging sector in India has been ahead of the nation’s GDP growth. Today’s retail market is more challenging than ever. Over the past 29 years, the average supermarket has gone from carrying 9,000 products to nearly 47,000.Thus, due to demand it is a good project for entrepreneurs to invest. Few Indian Major Players are as under • Biltube India Ltd. • Colourtex Ltd. • DharampalSatyapal Ltd. • Fibre Shells Ltd. • Shetron Ltd.
Plant capacity: 12,000,000/AnnumPlant & machinery: Rs 39 lakhs
Working capital: -T.C.I: Cost of Project: Rs 222 lakhs
Return: 30.00%Break even: 52.00%
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Paper Cups, Plates and Boxes

Paper cups and glasses are made in a variety of sizes and shapes according to the amount of material to be filled. They are designed and processed in many ways.Wax coated paper cups are used cold foods and drink. Simple paper cups are used for hot food and Drinks, prepared meat, vegetable and quick frozen food. Disposable paper platesare conveniently used for serving eatables during family functions, eating chats and snacks, fruits, sweets etc.The paper plates and bowls are made by fusing two layers of good quality paper with a sheet of polythene. The product can be in any desired shape and size depending upon the die employed for manufacture. Corrugated boxes and solid fibre containers are extensively being used in place of wooden boxes. The lower cost, lightweight and superiority over other packaging have been the key to the remarkable growth of fibre boxes.With increasing levels of organized retail and marketing of consumer goods in India, the packaging industry is shifting towards higher end packaging materials.Carton box mostly used in pharmaceuticals companies, health and beauty products, processed food product and many more items.Thus, due to demand it is a good project for entrepreneurs to invest. Few Indian Major Players are as under • Adorn Enterprises Ltd. • Astron Packaging Pvt. Ltd. • Brown Kraft Inds. Ltd. • Grand Packaging India Pvt. Ltd • Superior Industrial Enterprises Ltd. • Wadpack Pvt. Ltd. • Universal Enterprises Ltd.
Plant capacity: Paper Cups: 18,720,00 Pcs/annum Paper Plates: 21,600,000 Pcs/annum Corrugated Boxes: 1,800,000 Pcs/annumPlant & machinery: Rs 46 lakhs
Working capital: -T.C.I: Cost of Project: Rs 292 lakhs
Return: 30.00%Break even: 52.00%
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Corrugated Cartons and Boxes

The materials now available for packaging are paper and paper products, metal containers and foils, glass, plastics-rigid and flexible, cellulose films, textiles including jute, woven plastics and wood. Among the packaging materials, paper and paper based products continue to occupy a predominant place. Paper based materials used for packaging include bleached and unbleached Kraft, corrugated and solid fiber boards, and a large variety of converted items like wax coated, plastic coated, bitumen coated etc. Corrugated and solid fiberboard boxes have replaced the conventional wooden boxes as transport containers because of their lightweight and satisfactory strength. Packaging has been assuming importance in the context of growth of industries in general and consumer industries in particular. Paperboard packaging has gained prominence in the last two decades, with the emergence of modern retail formats where visual appeal, shelf life and unique brand identity have taken the centre stage. Paperboard packaging offers all these advantages and more – it is consumer-friendly, provides excellent product protection, is lightweight, easy to transport &stack and easy to dispose of. Most importantly, paperboard packaging is biodegradable. With increasing consumer awareness and focus on ‘green packaging’, paperboard is gaining ground in the packaging industry.Thus, as an entrepreneur this project offers an exciting opportunity to you. Few Indian Major Players are as under • AdorTechnopak Ltd. • Borkar Packaging Pvt. Ltd. • Egattur Printing & Packaging Ltd. • Light Publications Ltd. • Parksons Packaging Ltd. • Plus Paper Foodpac Ltd. • Suryo Papers Ltd. • ViramyaPacklight Ltd.
Plant capacity: 1,050,000kgs/annumPlant & machinery: Rs 46 lakhs
Working capital: -T.C.I: Cost of Project : Rs 229lakhs
Return: 25.00%Break even: 56.00%
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Plastic Seals for Electricity Meters

Security seals are mechanisms used to seal meters in a way that provides tamper evidence and some level of security. Such seals can help to detect theft or contamination, either accidental or deliberate. Security seals are commonly used to secure truck trailers, vessel containers, chemical drums, airline duty-free trolleys and utility meters. Plastic security seals are manufactured normally in two styles; adjustable or fixed length. Adjustable length seals can fit many applications from securing the neck of a bag or mail sack to sealing chemical drums, first aid kits and fire extinguishers. Meter seals are used with electric or gas or water meters and usually molded in polycarbonate. The transparent body of the seal means that the locking mechanism is visible, and can provide clear indication of tampering. Meter seals can withstand exposure to sunlight and extreme weather, and a wide range of temperatures. The seals can be individualized to fit the needs of the user. Typical marking includes logos, special texts, and white pads for writing by hand, consecutive numbering and 1D and 2D bar codes. There are several technologies in use, including hot stamping, ink jet printing etc. India is currently witnessing a revolution in the field of energy metering, where advanced products are fast replacing the conventional ones. The current size of the dynamic energy meter market, estimated to be approximately Rs 2,200 crore, is trying to keep pace with the rapidly evolving requirements of end users in India and technological advancements abroad. ¨The current size of the energy metering market is approximately Rs 2,200 crore and it is expected to grow at a CAGR of 8-10 per cent over the next 4-5 years,¨ says SC Bhargava, Senior Vice President, L&T Electrical & Automation, which enjoys a market share of around 21 per cent of the Indian energy meter market. According to recent industry reports, distribution utilities globally are expected to spend $378 billion in smart grid technologies by 2030, where India is estimated to install 130 million smart meters by 2021. As per Frost & Sullivan’s analysis, in financial year (FY) 2010-11 (April 2010-March 2011) the overall electricity meters market was estimated at $460 million. As a whole you can invest in this project without risk and earn profit.
Plant capacity: 20,000 Th. Nos. /annumPlant & machinery: 84 lakhs
Working capital: -T.C.I: Cost of Project: Rs 158 lakhs
Return: 28.00%Break even: 77.00%
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HDPE/PP Woven Fabric

Woven is a method by many threads or tapes woven in two directions (warp and weft), to form a fabric for plastic industry needs. In the plastic woven industry, with a plastic film is drawn into filaments, woven into fabric/sheet/cloth. Woven polypropylene is a great fabric to print on and can be choose normal easy printing such as simple brand text and image with three colors, also full color printing with BOPP lamination. HDPE/PP Woven Fabrics are used in various end applications like Grain & Pulses Bags, Foods & Spices Bags, Animal Food Bags and Fertilizers& Chemical Bags etc. Woven fabric is a textile formed by weaving. It is produced on a loom, and made of many threads woven on a warp and a weft. As use of technical textiles is dictated by need, its pricing normally offers good margins. Flexible Intermediate Bulk Containers (FIBC's): The FIBC is a large bag made of woven polypropylene (PP) fabric that is usually extrusion coated to provide additional barrier and leak-proofness. The bag is constructed by stitching the bag and adding accessories like handles or straps/loops to facilitate mechanized handling. Indian FIBC industry is estimated to be about 125,000 MT per year valued at some Rs. 1,350 crores. It has registered a compounded annual growth rate of 15-20 percent over the last 10 years. The demand is growing at around 16-17% YoY for the last three years. Forecasts indicate that this demand in India is likely to increase and reach around 1.5 Mil tones by 2013-14. As a whole entrepreneur can venture in this field will be successful. Few Indian major players are as under • Abdos Polymers Ltd. • Agarwal Polysacks Pvt. Ltd. • Ambica Fab Design Pvt. Ltd. • Anya Polytech & Fertilizers Pvt. Ltd. • Ashoka Poly Laminators Ltd. • Bardanwala Plastics Pvt. Ltd.
Plant capacity: 8.4 MT/DayPlant & machinery: 500 lakhs
Working capital: -T.C.I: Cost of Project: Rs 923 lakhs
Return: 28.00%Break even: 60.00%
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PET Preform

The most widely used thermoplastic polyester is poly ethlene terephthalate (long-chain molecule consists of repeating units shown as figure right) or (PET). The use of PET is growing very rapidly in textiles, packaging, audio, and video film, engineering resin applications, and such miscellaneous applications as cable wrap. PET is not made by a single stage process, but by the reaction between two chemicals, purified terephthalic acid (PTA) and ethylene glycol (EG). PET film's tensile strength is similar with aluminium films, and is three times that of PC and PA film. PET film is transparent. Its tensile strength can reach 1/3~1/2 of steel's if dealed by oriented draw. It's the toughest thermoplastic film. Growth in production in 2010-11 and nearly 8.5% growth in sales of PET bottles and jars. While the production increased to 518 mn pieces from 488 mn, the sales were 519 mn in 2010-11 against 479 million in the previous year. The versatility of PET as a container for food products and beverages has pushed it to the centre stage. China is largely dependent on imports and India sees it as a potential. Accordingly the 12th plan draft envisaged an annual over 23% growth in installed capacity from over 800,000 ton at end 2011-12 to over 2.3 mn ton by end of the plan period in 2016-2020. As a whole there is a good scope for new entrepreneur to invest in this business. Few Indian major players are as under • Ahimsa Industries Ltd. • Authentic Petro products Ltd. • Axel Polymers Ltd. • F C L Technologies & Products Ltd. • Futura Polymers Ltd. • Magnum Machines Pvt. Ltd.
Plant capacity: 100,000Nos. /DayPlant & machinery: Rs 101 lakhs
Working capital: -T.C.I: Cost of Project: Rs 290 lakhs
Return: 28.00%Break even: 50.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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