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Electrical, Electronic Industries and Power Projects

Electric equipment industry contributes over 2% of GDP which is projected to increase to about 12% in 2015 according to a study by Frost & Sullivan. During the period, consumption of electrical equipment is estimated to increase from over USD 28 billion now to USD 363 billion, growing at a CAGR of about 30%. It is also expected that during 2010-2015, the Indian equipment manufacturing will grow at 5.5 times the growth rate of global electronic equipment production.

The electrical equipment and accessories industry, with its highly diversified content, may be broadly segmented into (i) generation equipment, (ii) transmission equipment, and (iii) distribution equipment. The equipments and accessories under these segments include motors, turbines, generators, switchgears, transformers, circuit breakers, induction motors, power capacitors, meters, transmission towers. Besides these, the spectrum covers a whole range of power cables including XLPE and AAC and ACSR conductors and electrical consumer products like fans, electric lamps, exhausts and domestic appliances and accessories. Inverters, gensets, UP also fall under its domain.

The electrical industry has been showing signs of recovery after poor performance in the recent years. The domestic electrical industry, which includes equipment for generation, transmission, distribution and use of power in industrial units, constitutes a major part of the electrical products.

The growth of the industry is directly related to the development of power generation and distribution. India's generation capacity of 2,300 MW in 1950 expanded to over 116,500 MW including non-utilities at the end 2000-01. The total installed capacity of electric power generation further increased to 141,080 MW in 2007-08 (upto January 2008) compared to a capacity of 128,000 MW during the same period in 2006-07. The Eleventh Plan has targeted a capacity addition of 78,570 MW.

The five years (2007-2012) may be the best of times for power equipment makers with the power sector on an expansion spree. With order-book growth expanding over the last three years, there is a good chance that this will continue. Close to 82% of the planned generation capacity for the Tenth Plan was either implemented or was in the process of being implemented. Even assuming a 70% implementation ratio for the Eleventh Plan, close to 55,000 MW will be added. Five ultra mega power projects, totaling 20,000 MW are coming up in 2008. In the transmission sector, for example, Power Grid Corporation is planning a capex of Rs 710 billion by 2010.

Earlier, the shortfalls in achieving the Plan targets of addition to power generation and up-gradation of transmission and distribution had adversely affected the electrical equipment industry. The peak shortage which was over 11% of the requirement in 2003-04 increased to 11.7% in 2004-05 and to over 12% in 2005-06. The shortage further rose to about 14% in 2006-07. In the ten months of 2007-08 the peak shortage had risen to over 15% of the peak demand of 107,010 MW.

Major players in electrical equipment segment are ABB, BHEL, BHEL Power Solutions, Havell's India, Kirloskar Electric, Crompton Greaves and Suzlon Energy.

According to the Power Ministry, the power sector has tied up Rs 2,240 billion worth of investments to build power plants with 70,000 MW capacities in the next three years.

With some fast moves at launching fast track projects to augment supplies, the Indian industry needs to improve its competitiveness. The Indian market is growing and multinationals with newer technologies are now more active.

 

 

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Start Printed Circuit Board (PCBs) Production Business

PCBs are used extensively in modern electronic products such as computers, telephones, televisions, and even smaller electronic devices such as smart watches and fitness trackers. Printed wiring boards (PWBs) are critical components that include a foundation board that supports all other parts and circuitry, as well as a patterned layer of electrical tracks printed on top. The four major components of a printed circuit board (PCB) are: • Substrate (optional): The substrate, which is usually constructed of fibreglass, is the first and most crucial phase. Fiberglass is employed in the PCB's core because it strengthens it and helps it withstand fracture. Consider the substrate to be the "skeleton" of the PCB. • Copper Layer: This layer can be copper foil or a full-on copper covering, depending on the board type. Regardless of which method is utilised, the copper's function is the same: it transmits electrical signals from the PCB to the brain and muscles, just like your nervous system. • Solder Mask: The solder mask, a polymer layer that protects the copper from short-circuiting when it comes into contact with the environment, is the third component of the PCB. The solder mask serves as the PCB's "skin" in this situation. • Silkscreen: The silkscreen is the final component on the circuit board. Part numbers, logos, symbols, switch settings, component reference, and test locations are commonly silkscreened on the component side of the board. The silkscreen is also referred to as Television sets, transistor sets, radios, amplifiers, ampligrams, stereo amplifiers, voltage stabilisers, calculators, communications equipment, power supply, public address equipment, computers, and defence and other research organisations all employ printed circuit boards. On today's PCBs, component connection leads are commonly in the shape of a little foot. As a result, they can be immediately soldered to the copper tracks and placed on the same side. This not only saves money by avoiding costly drilling and track hookups through the board, but it also allows for the use of surface mounting devices (SMDS), which are often smaller and potentially less expensive than their traditional counterparts and allow for significantly higher component packing density. Capacitors and resistors are the most common components found in SMD form. These are little rectangular blocks with metal caps on the ends that connect all of the interior electrodes. There are no cables connecting the components. PCBs can be found in practically every electronic product, from consumer electronics like PCs, tablets, cellphones, and gaming consoles to industrial and even high-tech items in the strategic and medical electronics industries. Given the importance of the PCB business in the electronics manufacturing ecosystem, an article titled 'How will the Indian PCB industry grow?' was published in the April 2016 issue of Electronics Bazaar, and included the perspectives of key industry stakeholders. The Indian market is unique in compared to the rest of the world. Because flexible circuits may reduce form factor and eliminate connectors, they are predicted to grow far faster in the worldwide market than rigid PCBs. Most Indian PCB producers, on the other hand, concentrate on single-sided, double-sided, and multi-layered PCBs with four to eight layers. The Indian electronics industry is one of the world's fastest expanding, with domestic manufacturing exceeding $100 billion and expected to reach $400 billion by 2022. As a result, the PCB industry will see significant growth. According to an ELCINA analysis, PCB consumption in the residential market is predicted to expand at a CAGR of 20.56 percent from 2015 to 2020, reaching over US$ 6 billion by 2020, up from US$ 2.38 billion currently. Key Players: • Akasaka Electronics Ltd. (2002) • Akasaka Electronics Ltd. • Amara Raja Electronics Ltd. • Ample Circuit Pvt. Ltd. • At & S India Pvt. Ltd. • B I T Mapper Integration Technologies Pvt. Ltd. • B L G Electronics Ltd.
Plant capacity: Multilayer High Density Interconnect PCBs: 40 SqMtrs. Per Day Multilayer Flex PCBs: 40 SqMtrs. Per Day | Multilayer High Power PCBs: 40 SqMtrs. Per DayPlant & machinery: 260 Lakhs
Working capital: N/AT.C.I: Cost of Project: 594 Lakhs
Return: 27.00%Break even: 58.00%
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Business Setup for Printed Circuit Board (PCBs) Manufacturing | A Complete Business Plan

Introduction: Printed circuit boards (PCBs) are boards consisting of conductive tracks, pads and other features that are laminated onto a thin sheet of copper foil, or printed on a surface coated with copper. These sheets are used as a base for electronic components, such as resistors, capacitors and transistors. Commonly-used abbreviations include PCB and PCBA (printed circuit board assembly). Visit this Page for More Information: Start a Business in Computer and Electronic Product Manufacturing Industries Uses of Printed Circuit Board (PCBs): Printed circuit boards, or PCBs, are used in many consumer electronics applications. They are found in virtually every kind of device that can be plugged into a wall socket, as well as industrial applications and automotive equipment. The main advantage of using printed circuit boards is their ability to combine several components into one assembly. This reduces both cost and weight when compared to using individual discrete electronic components. Read Similar Articles: Electronic Project Manufacturing Process PCBs are made from a variety of different materials, depending on what their function will be. Almost all PCBs have an insulating base made of either epoxy-bonded paper or glass cloth. The majority of PCBs have a top layer that can be copper, but other materials may be used. PCBs can also have additional layers such as an aluminum sheathing that protects copper traces and pads from damage during assembly processes like wave soldering or reflow soldering. Business Plan: Start Printed Circuit Board (PCBs) Manufacturing Business Additional components can be added to PCBs to add functionality such as heat sinks to prevent overheating. A few types of electrical components are attached directly to printed circuit boards; most require some form of surface mount technology (SMT). In some cases, these components may actually replace parts of a circuit board entirely when designers want to minimize size and weight in devices like cell phones or laptops. When finished, boards go through various testing phases before they’re sent out for sale. Read our Books Here: Startup Books for Entrepreneurs, Small Scale Industry (SSI) Business Ideas, Hi-Tech Projects, Self-Employment, Women Entrepreneurship, Home Businesses, Profitable Small & Cottage Industries, Books on Startup Business Plan Market Demand of Printed Circuit Board (PCBs) The potential growth difference for the PCB sector between 2020 and 2025 is USD 12.86 billion. Market momentum is predicted to accelerate at a CAGR of 3.60 percent over the forecast period. The increased use of cellphones is one of the primary drivers driving the PCB sector. Smartphone usage is expected to accelerate globally due to the availability of low-cost smartphones and expanding global Internet penetration. Download PDF: Starting a Printed Circuit Board (PCBs) Manufacturing Business is easier than you think | Detailed Project Report Rising economies, such as India, are becoming as key markets for smartphones because to the growing disposable income of the comparatively large population in these economies. As a result, the demand for PCB integration will rise as smartphone shipments increase. The rapidly growing commercial, residential, and industrial building industries in developing nations around the world are driving the demand for printed circuit boards. As disposable income rises, so does demand for high-quality electrical and electronic devices like smart phones, laptops, and desktop PCs. The market is expected to grow over the next six years as more IoT devices are used and social media grows. Related Feasibility Study Reports: Electrical, Electronic Industries and Power Projects Growth Opportunities in This Sector The growth in production is driven by advances in technology, rising demand for electronics, and growing number of global manufacturers entering into PCB industry and adopting local manufacturing facilities across Asia Pacific, Europe and North America region. This new trend has increased competition in PCB industry with companies fighting for market share through diversification to reduce risk. A major growth opportunity in PCB industry is expected to come from developments in fields such as smart metering. Watch other Informative Videos: Electrical, Electronic Industries and Power Projects Smart metering initiatives, which are encouraged and sometimes mandated by Governments around the world, have both positive and negative implications for worldwide PCB demand. * PCBs have wide application in various industries and can be used for virtually any application that requires interconnection of electrical circuits. * PCB manufacturing industry is a relatively low-cost, high-margin industry with excellent opportunities to reduce costs and increase profit margins. * Since most products today are either electronic or electromechanical, Printed Circuit Boards play an important role in them. See More Links: Start a Business in Asia Start a Business in Potential Countries for Doing Business Best Industry for Doing Business Business Ideas with Low, Medium & High Investment Looking for Most Demandable Business Ideas for Startups Startup Consulting Services Start a Business in Africa Start a Business in India Start a Business in Middle East Related Videos Related Books Related Projects Related Market Research Reports
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Traction Motors(Permanent Magnet Synchronous Motors, Brushless DC Motors and Flux Motors) Manufacturing Business

The traction motor is the most important part of a locomotive. For the most part, this motor is a D.C. Series Commutator Motor. Traction motors are electric motors that create the necessary torque for the train's wheels to rotate. Traction motors produce turning force, which is transmitted to the wheels via the axle and drive gear unit. In trucks, traction motors are often installed where the wheels are. Traction motors, permanent magnet synchronous motors, brushless DC motors, and flux motors are used in a variety of industrial applications. The paper and pulp industry, mining, textiles, food processing, and pharmaceuticals are all businesses that use these motors. The stator core of a permanent magnet synchronous motor (PMSM) is built of ferromagnetic material (such as iron) rather than electromagnets. Some hybrid motor types use a permanent magnet in place of one pole face of each stator winding, while others eliminate one stator winding entirely. These motors are frequently designed to deliver high torque at a constant speed. Industrial applications include water pumps, fans, compressors, and conveyors, to name a few. They can also be used for traction, but only when extremely high starting torques or dynamic braking are required. An electric motor with solid-state inductance control is known as a brushless direct current (BLDC) motor. BLDC motors are commonly used in fans, blowers, pumps, electric machinery, and robotics. Inductance is often adjusted using variable voltages provided to switching devices such as transistors or power MOSFETs. Brushed DC motors, on the other hand, use mechanical brushes and commutators to control current flow through coils wound around an iron core. In general, BLDC motors are more efficient than brushed DC motors because they do not waste energy through commutator contact resistive losses. A flux motor is a permanent magnet synchronous motor with an electronically commutated array of field-oriented coils in place of the mechanical commutator (FOC). Brushless motors are utilised in the design of the Flux Motor, as they are in many modern variable-speed drive applications. Brushless motors can provide considerable amounts of power at rates as low as 0.1 Hz. This type of motor has been effectively used in industrial drives, packing machines, medical equipment, and HVAC systems. Uses and Applications: • Air conditioners • Refrigerators • AC compressors • Direct-drive washing machines • Automotive electrical power steering • Machine tools • Traction control • Data storage units • Servo drives • Electric vehicle drivetrain • Large power systems to improve leading and lagging power factor • Industrial applications such as robotics and aerospace For BLDC Motors: • Electric automobiles, hybrid vehicles, and electric bicycles • Industrial robots, CNC machine tools, and basic belt powered systems • Washing machines, compressors, and dryers • Computer hard drives and DVD/CD players • Fans, pumps and blowers Benefits of Starting a Traction Motor Manufacturing Business: There are a lot of benefits to starting your own traction motor manufacturing business. Being your own boss, having complete financial control, and being able to choose your own hours are just a few of the advantages. When it comes to owning a traction motor manufacturing company, the opportunities are virtually unlimited. This is due to the fact that you will be dealing directly with clients rather than working with multiple manufacturers. This means you can start a relationship with several clients at once. The third benefit of starting a traction motor manufacturing business is that it is quite inexpensive. All you need to do now is buy some equipment and hire some room to start selling your goods. There are various compelling reasons for someone to start their own traction motor manufacturing business. Market Size: The global automotive traction motor market is predicted to grow at a 33.7 percent CAGR from USD 4.1 billion in 2021 to USD 17.3 billion in 2026. Rising demand for electric vehicles, the development of high-performance motors, and favourable government laws are driving the market. The rising demand for traction motors is mostly attributable to advancements in electric vehicle technology. Electric vehicle manufacturers from all around the world are paying attention to this new technology. In October 2019, Magna International, for example, got the BMW Group's largest production order for transmission technologies. The multi-year contract covers all front-wheel drive dual-clutch transmissions, including hybrid transmissions. The global electric vehicle traction motor market is predicted to grow at a quick rate during the forecast period, owing to the increased use of electric vehicles around the world. Based on vehicle type, the battery electric vehicle sub-segment is expected to be the most profitable. The North American region is predicted to hold the largest share of the market during the analysis period. The market is predicted to increase at a high rate throughout the forecast period, owing to rising demand for electric vehicles around the world. Over the projected period, increased investments by major automotive firms around the world are expected to fuel the expansion of the electric vehicle traction motor market. Industry Major Market Players: • ABB • American Traction Systems • Hitachi, Ltd • HYUNDAI ROTEM COMPANY (subsidiary of Hyundai Motor Company) • CRRC • Mitsubishi Electric Corporation • Siemens • ŠKODA TRANSPORTATION • Toshiba International Corporation • Wabtec Corporation
Plant capacity: Permanent Magnet Synchronious Motors(5 KW, 48/72 Volt with 3000 RPM): 40 Nos/Day Brushless DC Motors (3 KW, 48/72 Volt with 3000 RPM): 40 Nos/Day Axial Flux Motors(10 KW, 48/72 Volt with 3000 RPM): 20 Nos/DayPlant & machinery: 114 Lakhs
Working capital: -T.C.I: Cost of Project: 510 Lakhs
Return: 30.00%Break even: 70.00%
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Start Silicon Wafers Business From Electronic Grade Silicon Ingots (Using Metallurgical Grade Silicon)

Silicon wafers are crucial components in the manufacturing of electronic devices. These thin, disc-shaped slices of silicon serve as the building blocks for microchips, solar cells, sensors, and other advanced technologies. Traditionally, electronic grade silicon has been the preferred material for producing high-quality silicon wafers. However, in recent years, there has been a growing trend of using metallurgical grade silicon due to its lower cost and increased availability. What Exactly are Silicon Wafers from Electronic Grade Silicon Ingots Using Metallurgical Grade Silicon? The process begins by refining metallurgical grade silicon to remove impurities. This refining process involves various steps, such as crushing the silicon into fine particles and subjecting it to high temperatures and chemical treatments. Through this refining process, impurities are removed, and the silicon is transformed into a more pure form. Once the metallurgical grade silicon has been refined, it is then melted and crystallized to form electronic grade silicon ingots. These ingots serve as the raw material for producing silicon wafers. The crystallization process involves carefully controlling the cooling rate and other factors to ensure the silicon forms a highly ordered crystal structure. This structure is essential for the efficient functioning of electronic devices. Uses of Silicon Wafers ? Foundation of Semiconductor Devices ? Electronic Integration ? Photovoltaic Solar Cells ? Research and Development ? Quality Control and Testing ? Microelectronics Manufacturing ? Semiconductor Industry Growth Future Estimates: The Proceeded Demand for Silicon Wafers As technology remains to progress at a rapid rate, the need for silicon wafers reveals no indications of decreasing. The future projections for the silicon wafer market are unbelievably appealing. One key variable driving the continued demand for silicon wafers is the ongoing development and fostering of emerging modern technologies. As expert system, the Net of Points, and self-governing vehicles end up being more widespread in our society, the requirement for high-performance integrated circuits and progressed electronic parts will only expand. Silicon wafers, with their capacity to enhance the functionality and efficiency of these technologies, will remain necessary. Furthermore, the global promote sustainable energy remedies is anticipated to fuel the need for silicon wafers made use of in solar panels. As nations worldwide strive to shift to clean and renewable resource sources, the demand for efficient and reliable solar panels will certainly boost significantly. Silicon Wafers Market Silicon Wafer Market is expected to grow at a CAGR of 3.19% during the forecast period. Global silicon wafer market is expected to reach US$ 16.98 Bn by 2029. The global Silicon Wafer Market is anticipated to be boosted by the rising cost of silicon wafers, their rising demand for use in the production of chips or microchips used in electronic devices, and the growing use of silicon wafers to monitor equipment status and process conditions in semiconductor manufacturing processes. A crucial and superior substance utilized in the production of semiconductors is silicon. Reclaiming the wafers is a cost-effective approach that high-volume chip makers implement to highlight previously utilized silicon substrates. North America is expected to have a Substantial Semiconductor Silicon Wafer Market Share. The major factors driving the demand for the semiconductor industry is growing adoption of smart devices and growing popularity of industrial automations. In addition, rising disposable income coupled with improvement in the standard of living will further propel the demand for silicon wafers over the forecast period. Final Thought The future of the silicon wafer industry looks bright. With the consistent developments in modern technology and the growing need for high-performance electronic devices, silicon wafers will certainly remain to play an essential function in shaping our tech-driven world. The market shows no indicators of slowing down, and the hidden appeal of silicon wafers will continue to drive the growing organization for many years ahead. Silicon Wafer Market Players ? Kinik Company ? KST World Corp. ? Mimasu Semiconductor Industry Co. Ltd. ? MOSPEC Semiconductor Corporation ? NanoSilicon, Inc. ? Noel Technologies, Inc. ? North East Silicon Technologies, Inc. ? Optim Wafer Services ? Phoenix Silicon International Corporation ? Pure Wafer PLC ? Rokko Electronics Co. Ltd. ? RS Technologies Co. Ltd. ? Scientech Corporation ? Shinryo Corporation ? Si Wave Corporation ? Silicon Valley Microelectronics, Inc. ? West European Silicon Technologies B.V.
Plant capacity: Silicon Wafers 20 MT Per DayPlant & machinery: 2505 Lakhs
Working capital: N/AT.C.I: Cost of Project: 4235 Lakhs
Return: 28.00%Break even: 54.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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