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Electrical, Electronic Industries and Power Projects

Electric equipment industry contributes over 2% of GDP which is projected to increase to about 12% in 2015 according to a study by Frost & Sullivan. During the period, consumption of electrical equipment is estimated to increase from over USD 28 billion now to USD 363 billion, growing at a CAGR of about 30%. It is also expected that during 2010-2015, the Indian equipment manufacturing will grow at 5.5 times the growth rate of global electronic equipment production.

The electrical equipment and accessories industry, with its highly diversified content, may be broadly segmented into (i) generation equipment, (ii) transmission equipment, and (iii) distribution equipment. The equipments and accessories under these segments include motors, turbines, generators, switchgears, transformers, circuit breakers, induction motors, power capacitors, meters, transmission towers. Besides these, the spectrum covers a whole range of power cables including XLPE and AAC and ACSR conductors and electrical consumer products like fans, electric lamps, exhausts and domestic appliances and accessories. Inverters, gensets, UP also fall under its domain.

The electrical industry has been showing signs of recovery after poor performance in the recent years. The domestic electrical industry, which includes equipment for generation, transmission, distribution and use of power in industrial units, constitutes a major part of the electrical products.

The growth of the industry is directly related to the development of power generation and distribution. India's generation capacity of 2,300 MW in 1950 expanded to over 116,500 MW including non-utilities at the end 2000-01. The total installed capacity of electric power generation further increased to 141,080 MW in 2007-08 (upto January 2008) compared to a capacity of 128,000 MW during the same period in 2006-07. The Eleventh Plan has targeted a capacity addition of 78,570 MW.

The five years (2007-2012) may be the best of times for power equipment makers with the power sector on an expansion spree. With order-book growth expanding over the last three years, there is a good chance that this will continue. Close to 82% of the planned generation capacity for the Tenth Plan was either implemented or was in the process of being implemented. Even assuming a 70% implementation ratio for the Eleventh Plan, close to 55,000 MW will be added. Five ultra mega power projects, totaling 20,000 MW are coming up in 2008. In the transmission sector, for example, Power Grid Corporation is planning a capex of Rs 710 billion by 2010.

Earlier, the shortfalls in achieving the Plan targets of addition to power generation and up-gradation of transmission and distribution had adversely affected the electrical equipment industry. The peak shortage which was over 11% of the requirement in 2003-04 increased to 11.7% in 2004-05 and to over 12% in 2005-06. The shortage further rose to about 14% in 2006-07. In the ten months of 2007-08 the peak shortage had risen to over 15% of the peak demand of 107,010 MW.

Major players in electrical equipment segment are ABB, BHEL, BHEL Power Solutions, Havell's India, Kirloskar Electric, Crompton Greaves and Suzlon Energy.

According to the Power Ministry, the power sector has tied up Rs 2,240 billion worth of investments to build power plants with 70,000 MW capacities in the next three years.

With some fast moves at launching fast track projects to augment supplies, the Indian industry needs to improve its competitiveness. The Indian market is growing and multinationals with newer technologies are now more active.

 

 

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This report provides vital information on the product like its characteristics and segmentation

This report helps you market and place the product correctly by identifying the target customer group of the product 

This report helps you understand the viability of the project by disclosing details like machinery required, project costs and snapshot of other project financials

The report provides a glimpse of government regulations applicable on the industry

The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decisions.

 

Our Approach:

Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years.

The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players

We use reliable sources of information and databases. And information from such sources is processed by us and included in the report

 


We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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Copper Wire Drawing, Annealing & Enamelling - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Copper is the most used conducting metal. There is a good market for enameled copper wire in motors and transformers industries for winding and rewinding of motors & transformers. Wire is made by cold drawing hot rolled wire/rod through on more dies, to decrease its size and increase the physical properties. In continuous drawing, the wire is fed through several dies and draw blocks arranged in series. Copper wire is used in all type of electric motor. It is used in the manufacture of auto electrical parts such as auto burn etc. According to an estimate over 40% of the total copper wire production of India goes to motor & transformer industries for winding & rewinding purposes. Electrical transmission line is another vital field where copper wires are heavily used along with its competitor metal like aluminium & steels. As a whole there is a good scope for new entrants.
Plant capacity: 1 MT / dayPlant & machinery: 22 Lakhs
Working capital: -T.C.I: 209 Lakhs
Return: 47.00%Break even: 34.00%
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POWER TRANSFORMER UPTO 40 MVA - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Over the past hundred years transformers have played a major role in the growth of almost all industries in the world. The transformer is a device that transfers electricity or energy from one electric circuit to another without change of frequency and usually, but not always, with a change in voltage. The transformers with rating more than 16, 000 KVA are called power transformers and those having rating upto 16,000 KVA or less are called distribution transformers. Both are used for transmission and distribution of electricity. Distribution transformers are used to modulates the voltage as per the need of consumers. The new comer can well venture in this field.
Plant capacity: 1 No./dayPlant & machinery: 61 Lakhs
Working capital: -T.C.I: 717 Lakhs
Return: 52.00%Break even: 30.00%
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Power Cable - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Electrical power cables used for transmission and distribution purposes consist of conductors stranded from plain high conductively annealed copper wires insulated with oil impregnated paper tapes. Under ground construction is necessitated in the more density built up portions of cities by the heavy transformers and lines required and by the multiplication of service connections to buildings. PVC coated cables and wires are extensively used in all electrical linings, domestic lightings and all other purposes. According to the present policy of the India Government, this time, PVC coating on electric cables and wire is exclusively reserved for development in small scale sector or in the cottage industries. The demand for PVC coating electrical wires is increasing at a rapid rate. There is a bright scope for starting new units in this field.
Plant capacity: 2050 MT Aluminium Power Cable/Annum 350 MT Copper Power Cable/AnnumPlant & machinery: Rs. 80 Lakhs
Working capital: -T.C.I: Cost of Project Rs. 305 Lakhs
Return: 45.00%Break even: 60.00%
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Solar Power Plant - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Solar thermal systems for generating electricity use tracking mirrors to reflect and concentrate sunlight on to a receiver, where, it is converted to high temperature thermal energy. The high-temperature heat in the receiver is then used to drive a heat engine and electric generator to produce electricity. The solar energy ultimately heats a fluid powering a small engine / generator operating at about 8000C, a single dish module can generate up to 50 KW of electric power. Many dishes can be grouped together to produce more power. Most of the processes involve a lot of capital as well as recurring expenditure. Solar power has an edge over all the other non-conventional forms of energy sources as it is non-polluting. The solar energy is abundant and is available at all parts of the world through out the year. There is a good scope for new entrants.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Maintenance Free Rechargeable Battery - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Although the lead acid cell was developed by B. Gaston in 1860, it was not until much later when it was adopted by the automobile industry in term of maintenance free rechargeable battery that is gained popularity. The maintenance free rechargeable battery lead acid type can also be floater nickel charged when it is continuously connected to an electrical system. It is widely used in different fields such as for automobiles air crafts, electric locomotives and multiple units, terminal connectors, motor cycles train lighting air conditioning etc. This is specially used as economically secondary battery. Rechargeable batteries though a very small segment in India have a very high potential for growth. Increased use of equipment such as personal organizers, laptop computers, cellular phones, video cameras and cordless phones is increasing the demand for such batteries at a very rapid rate. To looking its demand we can say that there is a good scope for new entrants.
Plant capacity: 834 Nos./day Plant & machinery: Rs. 65 Lakhs
Working capital: -T.C.I: Rs. 1179 Lakhs
Return: 52.00%Break even: 30.00%
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Electric Motors - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

The extensive utilization of many types of constructional variants of electric motors in industry, commerce and the home would make a comprehensive guide for their selection, application and maintenance runs into many pages. The determination of motor requirements for machine tools involves the assessment of loading to request resulting from speeds and feeds determined over a wide range. Electric motor has wide ranging applications. It is used for driving irrigation pump sets in agriculture. Electric motor forms an integral part in the industrial field, right from a simple electric driller to highly sophisticated computer system. Electrical & electronic industry has gathered considerable strength over past years. There are a very large number of manufacturers of induction motors upto 10 HP in small scale sector. They are spread all over India. A new entrepreneur can well venture into this field.
Plant capacity: 2 Nos./day Plant & machinery: Rs. 82 Lakhs
Working capital: -T.C.I: Cost of Project Rs. 256 Lakhs
Return: 37.00%Break even: 56.00%
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Inverters 50Hz 100 to 1000 KVA - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Inverter is a circuit which converts the D.C. input voltage to an A.C. voltage of specified limit. As soon as electrical technology got developed it become very clear and evident that production transmission and utilization of electrical energy is more economic if it is used in form of A.C. voltage than with conventional D.C. voltage. The Indian renewable energy (RE) industry is diversified and offers strong business prospects to U.S companies. The market in India for RE business is estimated at USD 500 million and is growing at an annual rate of 15%. The major areas of investment are: solar energy, wind energy, small hydro projects, waste-to-energy, biomass and alternative fuel. The new entrepreneur can well venture into this field.
Plant capacity: 80 Nos./day Plant & machinery: Rs. 7 Lakhs
Working capital: -T.C.I: Rs. 1030 Lakhs
Return: 55.00%Break even: 20.00%
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R-F Coaxial Cable - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

A coaxial Cable is one that consists of two conductors that share a common axis. The inner conductor is typically a straight wire, either solid or stranded and the outer conductor is typically a shield that might be braided or a foil. Coaxial cables and systems connected to them are not ideal. There is always some signal radiating from coaxial cable. Hence, the outer conductor also function as a shield to reduce coupling of the signal into adjacent wiring. More shield coverage means less radiations of energy (but it does not necessarily mean less signal attenuation). Most common coaxial cable impedance is used in various applications are 50 ohms 75 ohms 50 ohms cable is used in radio transmitter antenna connections, many measurement devices and in data communications (Ethernet). 75 ohms coaxial cable is used to carry video signals, T.V. antenna signals and digital audio signals. For maximum power handling, somewhere between 30 and 44 ohms is the optimum. Impedance somewhere around 77 ohms gives the lowest loss in a dielectric filled line 93 ohms cable gives low capacitance per foot. It is practically very hard to find any coaxial cables with impedance much higher than that with the unleashing of the liberalization policy and the opening up of the power sector for private participation, the cable industry undertook bold programmer of expansion. However, new projects were delayed due to policy constrains of diverse nature. This industry can be very profitable for entrepreneurs.
Plant capacity: 20000 Meters/DayPlant & machinery: 1 Crore
Working capital: 2 CroreT.C.I: 4 Crore
Return: 43.00%Break even: 38.00%
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REWINDING OF BURNT ELECTRIC MOTORS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

In the case of major troubles, windings are replaced with new ones in the original pattern in order to recondition the motor, called as rewinding. Electrical & electronic industry has gathered considerable strength over past years. There are a very large number of manufacturers of induction motors up to 10HP in small scale sector. They are spread all over India and cater to equally large number of smaller tools and utility equipment manufacturers like compressors, pump sets etc. As a result of increased production of heavy machinery, requiring electric motors of very high capacities, the production of the high voltage electric motors is also substantial. This production is directly related to the production of large capacity machinery like power station pumps, cement mills, rolling mills etc. It can be concluded that there is a good scope for new entrepreneur.
Plant capacity: 8.00 Motors / DayPlant & machinery: 4 Lakhs
Working capital: -T.C.I: 62 Lakhs
Return: 47.00%Break even: 36.00%
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PORCELAIN INSULATOR (LT & HT) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Porcelain insulators are suitable for high tension as well as low tension transmission & distribution are required to be effective at high voltages and under extreme climate conditions of rain snow, high wind of soaring heat. The most common in use are suspension type and pin type. The end type insulator is used on all distribution lines and on low voltage transmission lines. The main advantage of the pin type insulator is that it is the cheaper insulator. The most usual material for outdoor insulators is porcelain, although toughened glass has recently been developed. The use of electricity has increased tremendously in household sectors during 1995s in the wake of liberalization and globalization. Demand of insulators is based on the consumption of electricity. It is estimated that the demand for insulators in export market will grow at 8% per annum. There is a good scope for new entrants.
Plant capacity: 2500 MT Per AnnumPlant & machinery: 50 Lakhs
Working capital: -T.C.I: 291 Lakhs
Return: 44.00%Break even: 39.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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