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Electrical, Electronic Industries and Power Projects

Electric equipment industry contributes over 2% of GDP which is projected to increase to about 12% in 2015 according to a study by Frost & Sullivan. During the period, consumption of electrical equipment is estimated to increase from over USD 28 billion now to USD 363 billion, growing at a CAGR of about 30%. It is also expected that during 2010-2015, the Indian equipment manufacturing will grow at 5.5 times the growth rate of global electronic equipment production.

The electrical equipment and accessories industry, with its highly diversified content, may be broadly segmented into (i) generation equipment, (ii) transmission equipment, and (iii) distribution equipment. The equipments and accessories under these segments include motors, turbines, generators, switchgears, transformers, circuit breakers, induction motors, power capacitors, meters, transmission towers. Besides these, the spectrum covers a whole range of power cables including XLPE and AAC and ACSR conductors and electrical consumer products like fans, electric lamps, exhausts and domestic appliances and accessories. Inverters, gensets, UP also fall under its domain.

The electrical industry has been showing signs of recovery after poor performance in the recent years. The domestic electrical industry, which includes equipment for generation, transmission, distribution and use of power in industrial units, constitutes a major part of the electrical products.

The growth of the industry is directly related to the development of power generation and distribution. India's generation capacity of 2,300 MW in 1950 expanded to over 116,500 MW including non-utilities at the end 2000-01. The total installed capacity of electric power generation further increased to 141,080 MW in 2007-08 (upto January 2008) compared to a capacity of 128,000 MW during the same period in 2006-07. The Eleventh Plan has targeted a capacity addition of 78,570 MW.

The five years (2007-2012) may be the best of times for power equipment makers with the power sector on an expansion spree. With order-book growth expanding over the last three years, there is a good chance that this will continue. Close to 82% of the planned generation capacity for the Tenth Plan was either implemented or was in the process of being implemented. Even assuming a 70% implementation ratio for the Eleventh Plan, close to 55,000 MW will be added. Five ultra mega power projects, totaling 20,000 MW are coming up in 2008. In the transmission sector, for example, Power Grid Corporation is planning a capex of Rs 710 billion by 2010.

Earlier, the shortfalls in achieving the Plan targets of addition to power generation and up-gradation of transmission and distribution had adversely affected the electrical equipment industry. The peak shortage which was over 11% of the requirement in 2003-04 increased to 11.7% in 2004-05 and to over 12% in 2005-06. The shortage further rose to about 14% in 2006-07. In the ten months of 2007-08 the peak shortage had risen to over 15% of the peak demand of 107,010 MW.

Major players in electrical equipment segment are ABB, BHEL, BHEL Power Solutions, Havell's India, Kirloskar Electric, Crompton Greaves and Suzlon Energy.

According to the Power Ministry, the power sector has tied up Rs 2,240 billion worth of investments to build power plants with 70,000 MW capacities in the next three years.

With some fast moves at launching fast track projects to augment supplies, the Indian industry needs to improve its competitiveness. The Indian market is growing and multinationals with newer technologies are now more active.

 

 

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This report helps you understand the viability of the project by disclosing details like machinery required, project costs and snapshot of other project financials

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The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decisions.

 

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Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years.

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Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

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Inner Grooved Copper Tube - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Ongoing rise of Air Conditioners and Refrigerators in the market and production in GCC and other part of the world and Heat Transfer Systems in engineering industries and automobile sectors all over the world, makes Copper tubes an essential and unmatched engineering material as Copper possesses superior heat transfer properties with excellent corrosion resistant. Seamless Copper Tubes meeting the specification requirements of ASTM B68, ASTM B280 and JIS H3300 for ACR applications are in a commanding and challenging position in the market. Conventional technology and tube mills are getting outdated as superior new generation software based tube mills have already shaped up and proved their efficiency and quality in production in this technology era and provides platform for producing superior quality tubes. As old companies with conventional machines struggle for their survival, as Quality and Cost are the prime concern governing the market and business world today, new ventures are shaping up and establishing bases to conquer the market. The market: Market analysis in the GCC bloc shows a positive growth and potential market segment exists within GCC countries. Exports to Asian and Middle East countries seems to be bright as exports from GCC incur lower freight charges, which enhances reduction in cost over material procurement at customers end as compared with imports from Japan or European countries. Market Demand Analysis Having considered the project concept, production process and technology, it deems fit to project the market demand for copper hollows. Copper hollows are used in three distinct types of air conditioning systems, viz. i. Window A/Cs ii. Split units iii. Central air conditioning systems Again, the Indian and GCC market for air conditioning copper tubes, two segments are conceptualized namely, a) ACR Tubes used in the manufacture of A/Cs systems – Primary users b) Service tubes for field used in contractual jobs – Secondary users UAE has two manufacturers of A/C units as detailed below: i. Sharjah and Kuwait Manufacturing Co. Ltd, Sharjah ii. French Gulf A/C & Refrigeration Co., Jebel Ali And one more company in the service field M/s. Juma Al Majid trading and contracting company. In Qatar several contractors are operating in the service fields and no primary user is being identified and yet to be ascertained the primary users of Copper Tubing. Saudi has two primary potential users SAMCO and AL ZAMIL and few contractors in the service field. Kuwait market details are not clear and the market position is yet to be studied. Though A/C manufacturers are not known, contracting field operation in the field is sure and a considerable quantum of copper hollows must be in marketable lead. There are two A/C manufacturers in Bahrain: i. Awal Products W.L.C., Manama ii. Al Khaja Establishment & Factories, Manama The sources of supply of seamless copper tubes are from Japan, USA, Finland and Belgium previously and a meager market segment is captured by east Asian countries. The overall size of market in GCC bloc at present is increased to 106000 MT according to trading information, magazines and ministerial reports and the market base getting expanded as A/C manufacturers are boosting up their operation in GCC region as a supply source to many middle east countries. Besides, market band can be established in Asian countries and in Europe as the market demand is high and the present source is only Japan and once the quality seal is established, can out weigh the Japan market as supplies from GCC fetch considerable gain to the customers on freight charges. Why Copper tube Plant to be need to set up in India First Inner groove Copper Tube Plant INDIA and get pioneer status Ultra Modern Port Facilities Modern International Airports Accessibility to the Customers Best Government Policies to promote Hi-tech Industries Relief from import duty exemption on imports of machinery and raw material for some period. Soft Loans with low interest rates. Fully serviced Industrial Estates/Free Trade Zone across the country offers investors a comprehensive infrastructure to set up a manufacturing base. An Excellent Urban Network of Roads & Waterways to most Middle East Countries and Europe. Better Information Technology Set up Middle East, South Africa, USA, some European countries and India are importing Copper tubes from China, Japan and South East Asian Countries. If we manufacture these Copper Tubes either in India, we can capture these markets easily since we are nearby and the Quality and Price are so attractive.
Plant capacity: 12000 TPAPlant & machinery: -
Working capital: -T.C.I: 65 Crores
Return: 1.00%Break even: N/A
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Transmission Tower & Tele Communication Tower with Galvanizing Plant - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

The purpose of a transmission line tower is to support conductors carrying electrical power and one or two ground wires at suitable distances above the ground level and from each other. A transmission line tower is a space-frame and high order indeterminate structure. Its cost is influenced by its weight. Reliability of a transmission structure depends not only upon its design, but also on the development of structural arrangement, detailing of connections, uniformity of quality of structural sections, accurate fabrication, erection in the field and ultimately maintenance. Transmission lines are subjected to various loads during their lifetime. These loads are classified into climatic loads, failure containment loads and construction and maintenance loads. Proper fabrication while maintaining permissible tolerance, galvanizing and testing of towers are very essential. An economical foundation design and proper erection techniques are also very vital for the safety of the tower. The demand is growing for mobile telephony towers. There is an increasing demand for telecom towers in rural/semi-urban areas as the penetration is still very low. The demand for telecom towers is also a function of steadily growing subscriber base and higher usage time of subscribers. India would have an estimated 42.5 crore mobile subscribers by 2010, creating a demand for 4.5 lakh base transmission stations, with major demand coming from rural areas. There is a good scope for new entrants.
Plant capacity: 24,000 MT /YearPlant & machinery: 149 Lakhs
Working capital: -T.C.I: Cost of Project : 716 Lakhs
Return: 46.00%Break even: 53.00%
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LIGHT EMITTING DIODE (LED) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

A LED packaged for high temperature operation comprises a metal base including and underlying thermal connection pad and a pair of electrical connection pads, an overlaying ceramic layer and a LED die mounted overlying the metal base. In short, they are semi-conductor pn junction radiation sources. The electronics industry has progressed in this country by leaps and sounds. What is heartening is that we have encouraged the production of components by providing a series of incentives so that our dependence on imports is considerably reduced. There is good scope for new entrants.
Plant capacity: 75 Crore / Annum (1,00,000 Pcs/Day)Plant & machinery: 34 Crores
Working capital: -T.C.I: 36 Crores
Return: 29.00%Break even: 49.00%
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Modular Electrical Switches - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Now-a-days for manufacturing of Modular Electrical fittings polycarbonate powder is used due to its better quality and aesthetic value. Other electrical accessories e.g. plates, lamps, holders, may be also manufactured from phenol formaldehyde resin. Besides electrical fittings radio cabinets, table lamps, door and cabinets, handles, power relay components, camera shutters, textile bobbins and other accessories may also be manufactured with minor changes. These fittings protect the users from electric shocks and mishappenings. These are well preferred and have the capacity to transit electric current for the purpose through a proper circuit and circuit elements. The new entrepreneurs can well venture into this field.
Plant capacity: 10,000 Nos./DayPlant & machinery: 36 Lakhs
Working capital: -T.C.I: 387 Lakhs
Return: 55.00%Break even: 37.00%
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Lead Acid Maintenance Free Battery - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

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Plant capacity: 834 Nos./dayPlant & machinery: Rs. 66 Lakhs
Working capital: -T.C.I: Rs. 1179 Lakhs
Return: 52.00%Break even: 30.00%
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Electronic Toys - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

A toy is an object used in play. Toys are usually associated with children and pets, but it is not unusual for adult or some non domestic animal to play with toys. The advancement of toy throughout the decades has continued to amaze kids and adult alike. One of the best type of toys are the electronic ones. These toys not only entertain kids for hours on end, but they can also be entertaining for many grown-ups as well. In addition to the fun and excitement you can have with hula-hoops, Barbie-dolls and other traditional toys, you can enjoy electronic alternatives like video games, remote controlled cars and many other. Remote-controlled cars are another great innovation in the electronic toy industry. Though cars are one of the first vehicles that could be controlled by remote, the toy companies eventually created boats and airplanes that could be controlled with a remote. Indian toy industry is slowly developing and climbing the progress step locally as well as globally. Another popular category of toys seen today are educational toys and activity toys which help to build the mind and body of child, then there soft toys, electronic toys, battery operated toys and board games like chess and monopoly. Major multinationals such as Lego Toys dominate the most of the sector. Lego, itself controls upto 20% of the domestic market, another player is Lego, toys which is largely credited with pioneering the organized toy market in India. Funskool toys are the third largest toy producer. All three big players have linkage with Indian multinational with a collective market share of roughly about 16% of entire sector. A demand of electronic toys in Indian market is expected to increase fast in future, so there is wide scope for new entrepreneurs to venture into this project.
Plant capacity: 3200 Pcs/DayPlant & machinery: 84 Lakhs
Working capital: -T.C.I: Cost of Project : 225 Lakhs
Return: 43.00%Break even: 61.00%
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COMPACT FLUORESCENT LAMPS (CFL) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost & Revenue

Fluorescent lamps are low-pressure mercury electric–discharge lamps in which a phosphor coating transforms the ultraviolet energy generated by the discharge arc into light. Energy conservation activities have focused attention on the relatively low efficacy and short life of general service 25W to 100W incandescent lamps are widely used in many residential, commercial, institutional and industrial applications. Compact fluorescent lamp provide significantly higher efficacy and come in variety of sizes and wattage replace incandescent lamp in existing and new table and floor lamps, in recessed down light etc. The Indian lighting is just 60 years old. It was pioneered by Bengal lamps, Phillips India, and then Bajaj electricals, Apar, Sylvania Laxman, Crompton Greaves, Mysore lamps, Surya Roshni, Wipro, and Crompton have introduced the compact fluorescent lamp (CFL) as part of their product range. The CFL is said to have a useful life of 10,000 hours as against 800-900 hours for an ordinary incandescent bulb apart from the long life, a 12 Watt CFL gives the some luminosity as 60 watt in adjacent bulb, contributing to sharp reduction in electricity bills during life time. The demand of CFL Lamps is increasing very rapidly so there is wide scope for new entrepreneurs to venture into this project.
Plant capacity: 60 Lakhs Pcs/AnnumPlant & machinery: 446 Lakhs
Working capital: -T.C.I: Cost of Project : 727 Lakhs
Return: 44.00%Break even: 60.00%
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E-Waste Recycling plant (Electronic waste, e-waste, e-scrap, or Waste Electrical and Electronic Equipment (WEEE)) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process

E-waste is a popular informal name for electronic product nearing the end of their useful life. Computers, televisions, VCR, stereos, copier, and fax machine are common electronic product .Many of these product can be reused, refurbished and recycled. Electronic waste is only a subset of wee (waste electrical and electronic equipment). Electronic appliances are composed of hundreds of different materials that can be both toxic but also of high value. Gold, silver, copper, platinum etc. are valuable materials which recyclers recover from e-waste. In India, e-waste is mostly generated in large cities like Delhi, Mumbai and Bangalore. In these cities a complex e-waste handling structure has developed mainly based on a long tradition of waste recycling . Currently, a few players like Sims Recycling, Ecoreco and E-Parisara, located in Chennai, Mumbai and Bangalore respectively are operational in the organized sector. These shred e-waste in very small quantities and export the pulverized e-waste for precious metal recovery in smelting refineries abroad. The boom in IT industry has a negative concern as well as: e-waste. It is a major concern for the Ministry of Environment and Forest . The scope for e-waste recycling project is very good. New entrepreneurs venturing into this field will be successful
Plant capacity: Monitor -10 Pcs/Day, Plastic Dana “ 5.33 M.T/Day,Copper Wire Scrap-9 Kg/day, Glass Scrap from C.R.T-270 Kg/Day, Other Metals-800 Kg/Day Plant & machinery: 51 Lakhs
Working capital: -T.C.I: 196 Lakhs
Return: 47.00%Break even: 40.00%
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Good Future Prospects for E-WASTE RECYCLING PLANT (Electronic waste, e-waste, e-scrap, or Waste Electrical and Electronic Equipment (WEEE)) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey

Electronic waste, e-waste, e-scrap, or Waste Electrical and Electronic Equipment (WEEE) is a loose category of surplus, obsolete, broken, or discarded electrical or electronic devices. The processing of electronic waste in developing countries is causeing serious health and pollution problems due to lack of containment, as do unprotected landfilling (due to leaching) and incineration. The Basel Convention and regulation by the European Union and United States aim to reduce these problems. Reuse and recycling of these e-waste are promoted as alternatives to disposal as trash. There was unanimity that electronic waste containing substances like lead, cadmium, mercury, polyvinyl chloride (PVC) have immense potential to cause enormous harm to human health and environment, if not disposed properly since the exact prescriptions for its disposal and safeguard were inadequate. Thus, the imperative need for early formulation of a holistic E-waste legislation which will eventually lead to enabling policy. It was consequently agreed that such a policy must appropriately reflect the concerns of various stakeholders, besides the views of practitioners both in the organized and unorganized sector. European countries have taken a systematic step towards the handling disposal and recycling of e-waste. There are several plants established for this particular purpose where large amount of electronic waste are recycled using the best technologies. A new trend in recycling is reuse of these waste contents. Apart from these new technologies; screening, reuse, granulating, refining, conditioning are also important processes in recycling. Today, the electronic waste recycling business, in all areas of the developed world has become a large and rapidly consolidating business. The electronic waste processing systems have matured in recent years, following increased regulatory, public and commercial scrutiny, and with a commensurate increase in entrepreneurial interest. Part of this evolution have involved greater diversion of electronic waste from energy-intensive down cycling processes (e.g., conventional recycling), where equipment is reverted to a raw material form. This diversion is achieved through reuse and refurbishing. The environmental and social benefits of reuse include diminished demand for new products and virgin raw materials (with their own environmental issues), larger quantities of pure water and electricity for associated manufacturing, less packaging per unit, availability of technology to wider swaths of society due to greater affordability of products; and diminished use of landfills. Audiovisual components, televisions, VCRs, stereo equipment, mobile phones, other handheld devices, and computer components contain valuable elements and substances suitable for reclaimation, including lead, copper, and gold. Mostly employed in traditional e-waste disposal methods, this process refers to converting all the e-waste fractions into reusable components. Secondary raw materials are also extracted from these waste contents. Manual dismantling signifies process of electronic items and tools being dismantled in an orderly sequence. Once dismantling is done, manual sorting of different e waste is completed in separate categories like metals, batteries, printed wiring boards, plastics, woods, cathode ray tubes, condensers, LCDs and cables etc. These different elements are then processed through refining and conditioning steps. There is an estimate that the total obsolete computers originating from government offices, business houses, industries and household is of the order of 2 million . Manufactures and assemblers in a single calendar year, estimated to produce around 1200 tons of electronic scrap. It should be noted that obsolence rate of personal computers (PC) is one in every two years. The consumers finds it convenient to buy a new computer rather than upgrade the old one due to the changing configuration, technology and the attractive offers of the manufacturers. Due to the lack of governmental legislations on e-waste, standards for disposal, proper mechanism for handling these toxic hi-tech products, mostly end up in landfills or partly recycled in a unhygienic conditions and partly thrown into waste streams. Computer waste is generated from the individual households, government, both public and private sectors, computer retailers, manufacturers, foreign embassies, secondary markets of old PCs.etc. Of these, the biggest source of PC scrap are foreign countries that export huge computer waste in the form of reusable components. With the extensive use of computers and electronic equipments, people are dumping old electronic goods for new ones, the amount of E-Waste generated has been steadily increasing. At present Bangalore alone generates about 8000 tonnes of computer waste annually and in the absence of proper disposal, they find their way to scrap dealers. Electronic waste or e-waste is one of the rapidly growing environmental problems of the world. In India, the electronic waste management assumes greater significance not only due to the generation of our own waste but also dumping of e-waste i.e computer waste from the developed countries. The scope for e-waste recycling project is very good. New entrepreneurs venturing into this field will be successful
Plant capacity: Monitor -10 Pcs/Day, Plastic Granules – 5.33 M.T/Day, Copper Wire Scrap-9 Kg/day, Glass Scrap from C.R.T-270 Kg/Day,Other Metals-800 Kg/DayPlant & machinery: 51 Lakhs
Working capital: -T.C.I: 196 Lakhs
Return: 47.00%Break even: 40.00%
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CAPACITORS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Capacitors are used in virtually every electronics circuit that is built today. Capacitors manufactured in millions each day, but there are several types of capacitor that are available. Each type of capacitor has its own advantages and disadvantages can be used in different applications and it is necessary to know a little about each capacitor, so that the correct one can be chosen for any use or application. Capacitor can be used in variety of different ways in electronic circuits although their mode of application remains exactly the same, they can be used to provide a variety of different circuit functions like coupling capacitor, decoupling capacitor, smoothing capacitor and timing element. In addition to the function within a circuit, there is also the frequency of operation. Some capacitors operate better at low frequencies whereas others are better at high or radio frequencies. The demand of capacitor is increasing day by day. So, there is good scope for new entrepreneurs.
Plant capacity: 2.60 Lakhs (5UF to 5 KVA)/AnnumPlant & machinery: 87 Lakhs
Working capital: -T.C.I: Cost of Project : 249 Lakhs
Return: 43.00%Break even: 56.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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