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Concrete, Cement and Cement based Products and Projects

The Indian cement industry is on a capacity expansion spree and was expected in 2007-08 to add another 60 mn tonne, with an investment of around Rs 100 bn. Between 2005 and 2008 around 55 companies announced either greenfield or brownfield expansion plans. With these projects, India's cement capacity was to touch a new high of approximately 200 mn tonne by 2008. Indian cement firms had also plans to increase their capacity by 74 mn tonne by 2010 with investment of Rs 300 bn. Companies like Zuari Cement, OCL, Dalmia Cement, Binani Cement, Birla Corp, India Cements, Saurashtra Cement, NCL Industries and JK Cement have proposed or are implementing capacity expansion projects. By 2008, about 21.5 mn tonne of additional capacity was expected to be realised through expansion only. 

The overall capacity expanded to 210 mn tonne (MT) in 2008-09. According to Cement Manufacture's Association, capacity of around 13.5 mn tonne was added in 2008-09, of which 9.85 mn tonne was contributed by greenfield projects. The industry is expected to add 50-60 mn tonne in the next two years. Most of the large players will add up capacities under their capital expenditure programmes. Leading the lot is Jaypee group which recently announced expansion of 25 mn toone, ACC has plans to expand capacities by 7 mn tonne, Ambuja Cement by around 7.5 mn tonne, Madaras Cement by 6 mn tonne and UltraTech by 5 mn tonne.

The small and medium sized cement companies are looking at adding around 15-20 mn tonne of capacity per annum in the next two years. Binani Cement was to add 2.2 mn tonne in 2007-08, Dalmia Cement was expected to add 2.3 mn tonne. A division of Century Textiles was to add 1.5 mn tonne. Similarly, Jaiprakash Associates were expected to add 4.2 m tonne. J K Cement has planning to add 3.5 mn tonne by 2008-09. Kesoram has announced plans to add another 1.7 mn tonne. Madras Cements 4 mn tonne; Mangalam Cement of 11.0 mn tonne, OCL of 2.5 mn tonne; and Shree Cement 4.5 mn tonne. 

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Prestressed Concrete Poles for Electrical H.T. and L.T. - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout

Prestressed Concrete poles for electrical H.T. and L.T. lines widely used now a days in different power distribution in the villages specially rather than towns. Furnish and install prestressed concrete poles for services pole applications, luminaire support, and strain poles for spanwire support of traffic signals, signs, and other devices. Basically all the ingredients for the manufacturing of pre stressed concrete poles are available indigenously in our country. All the plant and machineries are available in India. There is no environmentally pollution problem arises in this industry. There is fair market demand of electrical poles. As a whole this is a good project. Few private companies are engaged in the production of this product on contract base.
Plant capacity: 30,000 Nos/AnnumPlant & machinery: 71 Lacs
Working capital: -T.C.I: 209 Lacs
Return: 42.00%Break even: 56.00%
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Admixtures for Concrete - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Admixtures are materials added to the concrete before or during its mixing, with a view to modify one or more of the properties of concrete in the plastic or hardened state. It is used to refundor accelerate the setting time of concrete by a few hours. It also improves the cohesion of poorly graded concretes. Its demand and supply gap is nearly equal. So, a new comer may approach to start the production with a quality conscious and competitive market.
Plant capacity: 500 kg. Air Entraining Admix, 500 kg. Accelerating Admixture, 500 kg. Retarding Admixture, 500 kg. Water Reducing Admix (PER DAY) Plant & machinery: Rs. 10 Lakhs
Working capital: -T.C.I: Rs. 162 Lakhs
Return: 51.00%Break even: 31.00%
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Cement From Rice Husk - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Rice husk gives a good quality of pozzolanio ash containing silica, which is considered a good substitute for cement. It is prepared by first burning husk to form ash and then mixing it with lime and grinding it to a very fine powder. Cement is a very important building material, but today it is very much short in supply. With the increase in constructional activities its demand will also increase. The export demand is estimated to be 3 percent of the total production. The new entrepreneur can enter in this project.
Plant capacity: 50 MT/day Plant & machinery: Rs. 98 Lakhs
Working capital: -T.C.I: Rs. 203 Lakhs
Return: 28.00%Break even: 54.00%
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Meter Gauge Concrete Sleeper - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Meter Gauge Concrete Sleeper has a resilient bar; attached with flanges, key insert, refraining black and rail. It can bear variable compression load and is resistant to climatic conditions like heat, cold or rain. It is used to make railway track formation of meter gauge. With the expansion and development of railways its demand is increasing rapidly. As a whole there is good future for existing as well as new entrepreneurs.
Plant capacity: 100.00 NOS/day Plant & machinery: Rs. 42 Lakhs
Working capital: -T.C.I: Rs. 254 Lakhs
Return: 45.00%Break even: 36.00%
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Asbestos Cement Corrugated Sheet

The asbestos sheet was first manufactured in 1914 in Japan. Since then improvement have been repeatedly made in the quality, shape and manufacturing process of asbestos sheet. Now the industry has grown up to produce 30 million sheets in a year. It is a non-inflammable material. It has water resisting qualities with less expansion or construction (1/10-1/20) of that of wood materials. It has super sound proof property and adequately prevents heat. It keeps out ants and rats. It is also economical because all properties of the sheet are balanced. Asbestos cement sheets witnessed a rapid growth in production. The production of AC products as whole has been increasing continuously. The company is planning to corner a significant share in the industrial segment, in which 50% of the fibre cement sheets are used. The sheets would be produced at its new production live established near Nasik at a cost of 600 mm. There is a good scope for new entrants.
Plant capacity: 1000 NOS./dayPlant & machinery: Rs. 81 lakhs
Working capital: -T.C.I: Rs. 291 lakhs
Return: 38.00%Break even: 43.00%
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CEMENT WATER PROOFING COMPOUND - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Water resistance or proofing is an important factor in health and comfort of building occupants. Water proof construction implies the use of a membrance or a film that provides a barrier and covers all surface pores or capillaries. Cement water proofing compounds or water repellant agents are widely used in civil construction works. They are used in the masonary works like dams etc., in the godowns, basements and storage tanks. Among the various varieties of cement, the most commonly used in India is the ordinary portland cement, which is popularly known as gray cement. The largest share in the total consumption of cement is of ordinary portland cement, accounting for more than 70%. OPC is manufactured by grinding clinker with a small quantity of gypsum. It is used in mass and reinforced concrete, and all types of general concrete constructions. There is a good scope for new entrants.
Plant capacity: 100 Kg./DayPlant & machinery: 2 Lakhs
Working capital: -T.C.I: 11 Lakhs
Return: 41.00%Break even: 39.00%
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PVC Solvent Cement - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Solvent cement refers to any substance inorganic or organic synthetic that is capable of bonding other substances together by surface attachment. Poly vinyl chloride is not a new name in chemicals. It has a huge number of applications; one of its applications is in PVC solvent cement, which is used to fit the joints, basically the lap joints. The polymer gets attached with the joints & gives good strength. It is used in construction units for joining pipes, pipe fittings which are widely used in agriculture for transporting water and in PVC furniture industry. Production of all sorts of PVC pipes has increased tremendously in the recent years. So in order to see the consumption production of PVC pipes and other items, PVC solvent cement production should be high as it gives the perfect shapes smooth surface, color & size to the PVC joints.
Plant capacity: 500 Kg. / DayPlant & machinery: 10 Lakhs
Working capital: -T.C.I: 104 Lakhs
Return: 46.00%Break even: 36.00%
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Cement Plant - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Cement industry is one of the most important basic industries on which depends the economic health of a developing country. In fact the important indicators of the industrial vitality of a country is its per capita consumption of cement. India is the eleventh largest producer of cement of the world, with an installed capacity of 26.5 million tonnes and an investment of Rs. 280 crores in 55 units spread all over the country providing employment to over 80,000 persons. A development council embracing representative of all parties concerned with the industry including consumers has been setup. The council is intended to function as a watching over seeing all aspects of the industry fixing production targets, monitoring progress, optimizing the use of raw materials and attending to such matters as standardization, export promotion, developing the use of industrial wastes in cement manufacturer and production of special cements. Realized in this sense, analysis of cement demand should, ideally, proceed on the basis of measuring the demand for capital goods, intermediate products or, to some extent durable consumer goods. Urban development to a large extent depends on the availability of construction materials like steel and cement not only for the residential complexes, but also for the overhead facilities like roads, bridges tanks etc. besides the urban sectors, the growth of rural sector may also influence the level of major irrigation, residential and non residential farm houses etc. The demand for this product is good. There is good scope for new entrants in this field.
Plant capacity: 5000 MT/DayPlant & machinery: 105 Crores
Working capital: -T.C.I: Cost of Project : 175 Crores
Return: 41.00%Break even: 79.00%
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CEMENT PLANT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

In the most general sense of the word, cement is a binder, a substance which sets and hardens independently, and can bind other materials together. The name "cement" goes back to the Romans who used the term "opus caementitium" to describe masonry which resembled concrete and was made from crushed rock with burnt lime as binder. The volcanic ash and pulverized brick additives which were added to the burnt lime to obtain a hydraulic binder were later referred to as cementum, cimentum, cäment and cement. Cements used in construction are characterized as hydraulic or non-hydraulic. The most important use of cement is the production of mortar and concrete - the bonding of natural or artificial aggregates to form a strong building material which is durable in the face of normal environmental effects. The cement industry is experiencing a boom on account of the overall growth of the Indian economy. The demand for cement, being a derived demand, depends primarily on the industrial activity, real estate business, construction activity, and investment in the infrastructure sector. India is experiencing growth on all these fronts and hence the cement market is flourishing like never before. Indian cement industry is globally competitive because the industry has witnessed healthy trends such as cost control and continuous technology upgradation. Global rating agency, Fitch Ratings, has commented that cement demand in India is expected to grow at 10% annually in the medium term buoyed by housing, infrastructure and corporate capital expenditures. The Indian cement industry is the second largest producer of quality cement, which meets global standards. The cement industry comprises 130 large cement plants with an installed capacity of 156. 26 million tonnes and more than 300 mini cement plants with an estimated capacity of 11.10 million tonnes making a total installed capacity of 167.36 million tonnes. Keeping in view the trend of growth of the industry, a production target of 142 million tonnes was fixed for the year 2005-2006. Cement production during April to December 2005 was 106.83 million tonnes, registering a growth of 9.31 percent. During November 2006, cement production was 12.43 Million tonnes, registering a growth of 11.98% as compared to 11.10 million tonnes in November 2005. Indian cement industry meets entire domestic demand and is able to export cement and clinker. The export of cement and clinker during April- December 2005 was 4.24 Million Tonnes and 2.53 million tonnes respectively. During November 2006, cement export showed a decline of 36.92% (from 0.65 million tonnes in November 2005 to 0.41 million tonnes in November 2006), whereas clinker export grew by 40.74% (from 0.27 million tonnes in Nov 2005 to 0.38 million tonnes in November 2006). continuous technological upgradation and assimilation of latest technology has been going on in the cement industry. Indian cement industry is modern and uses the latest technology. India is also producing different varieties of cement like Ordinary Portland cement (OPC), Portland Pozzolana cement (PPC), Portland Blast furnace Slag Cement (PBFS), Oil Well Cement, Sulphate Resisting Portland Cement, White Cement, etc. Future growth will be driven by expected GDP growth of more than 8 percent, growth of the housing sector and the development of roads, ports, airports and other infrastructure. The major players in the cement sector are ACC, Gujarat Ambuja Cement Limited, Grasim Industries and Ultratech, India Cements Limited, Jaiprakash Associates and JK Cements. Foreign players such as Holcim Italcementi, Heidelber and Lafarge have also entered the cement market.
Plant capacity: 4000 Bag / DayPlant & machinery: 3 Crore
Working capital: -T.C.I: 10 Crore
Return: 59.00%Break even: 36.00%
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PORTLAND CEMENT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Cement is used to designate many different kinds of substances that are used as binders. After the 19th century, there were certain process improvements in the calcinations of certain lime stones for the manufacture of natural cement. The raw materials used are argillaceous, siliceous and ferriferous mix components. Industrial by-products are becoming more widely used raw materials for cement eg. Slag containing free lime as well as small amounts of silica and alumina. Fly ash from utility boilers can be used as a suitable feed component, as it is already dispersed. Even vegetable wastes, like rice hull ash, provide a source of silica. Almost half of all industrial by-products are potential raw materials for Portland Cement Manufacture.
Plant capacity: 60,00,000 MT/Annum Portland CementPlant & machinery: Rs. 121 Crores
Working capital: -T.C.I: Cost of Project : Rs. 261 Crores
Return: 37.00%Break even: 70.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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