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Concrete, Cement and Cement based Products and Projects

The Indian cement industry is on a capacity expansion spree and was expected in 2007-08 to add another 60 mn tonne, with an investment of around Rs 100 bn. Between 2005 and 2008 around 55 companies announced either greenfield or brownfield expansion plans. With these projects, India's cement capacity was to touch a new high of approximately 200 mn tonne by 2008. Indian cement firms had also plans to increase their capacity by 74 mn tonne by 2010 with investment of Rs 300 bn. Companies like Zuari Cement, OCL, Dalmia Cement, Binani Cement, Birla Corp, India Cements, Saurashtra Cement, NCL Industries and JK Cement have proposed or are implementing capacity expansion projects. By 2008, about 21.5 mn tonne of additional capacity was expected to be realised through expansion only. 

The overall capacity expanded to 210 mn tonne (MT) in 2008-09. According to Cement Manufacture's Association, capacity of around 13.5 mn tonne was added in 2008-09, of which 9.85 mn tonne was contributed by greenfield projects. The industry is expected to add 50-60 mn tonne in the next two years. Most of the large players will add up capacities under their capital expenditure programmes. Leading the lot is Jaypee group which recently announced expansion of 25 mn toone, ACC has plans to expand capacities by 7 mn tonne, Ambuja Cement by around 7.5 mn tonne, Madaras Cement by 6 mn tonne and UltraTech by 5 mn tonne.

The small and medium sized cement companies are looking at adding around 15-20 mn tonne of capacity per annum in the next two years. Binani Cement was to add 2.2 mn tonne in 2007-08, Dalmia Cement was expected to add 2.3 mn tonne. A division of Century Textiles was to add 1.5 mn tonne. Similarly, Jaiprakash Associates were expected to add 4.2 m tonne. J K Cement has planning to add 3.5 mn tonne by 2008-09. Kesoram has announced plans to add another 1.7 mn tonne. Madras Cements 4 mn tonne; Mangalam Cement of 11.0 mn tonne, OCL of 2.5 mn tonne; and Shree Cement 4.5 mn tonne. 

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Polymer Modified Cementitious Tile Adhesives - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Profile Polymer modified adhesives are widely accepted in the industry and often referred to as thin-set mortars. The blended polymers interact with cement components to improve the physical and mechanical properties such as increased adhesion, reduced shrinkage and lower water absorption. The polymer modified adhesives are commonly available in two types. One comes with powdered polymer as premix. Hence, during the application, only water is required to be added to make a bed. Polymer modification of adhesives and grouts offers improvements including easier handling, increased tensile and flexural strength, enhanced adhesive characteristics, improved water resistance and greater durability. A key benefit is increased water resistance. The advantages are easier maintenance, increased durability and greater resistance to the potential damage from freezing and thawing cycles. Properties White Cement Based Cementitious Tile Adhesive: Appearance - Powder Composition - Cement, siliceous sand and additives Colour - Grey or White Density - 1.55 kg/lit ± 0.05 Application Following are some of the applications and advantages of polymer modifies cementitious tile adhesives: • Decorative Overlays: Wall coatings and textured building finishes (polymer-modified stucco). • Adhesion, tensile and flexural strength, exterior durability; toughness test of modified and unmodified mortar patches; Mortar Patches are feathered down to blend in with original substrate. • Flooring and Pavements: Can be used in mortar or heavy use concrete industrial/commercial flooring overlay formulations. Warehouses, factories, hospitals, stairways, garages, railway platforms, airport runways, etc. • Waterproofing: Basements, bulk water storage tanks, septic tanks, ship decks, roof decks, and concrete walls. Market Potential A cement based adhesive must be used for exterior work. Whilst standard cement based tile adhesives are suitable for exterior use, highly polymer-modified adhesives offer enhanced bond strength, reduced porosity and therefore better resistance to frost & greater resistance to movement (thermally induced movement is inevitable particularly for walls). The present market size of the construction chemicals industry in India is about 1,700 crore and is rapidly growing at the rate of around 20 per cent per annum. The demand for construction chemicals is dependent on the construction industry.
Plant capacity: White Cement Tile Adhesive – 1500 MT/Annum,Ordinary Portland Cement Tile Adhesive – 1500 MT/Annum Plant & machinery: 106 Lakh
Working capital: -T.C.I: Cost of Project : 420 Lakh
Return: 44.00%Break even: 55.00%
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AAC BLOCKS AUTOCLAVED AERATED CONCRETE BLOCKS)Fly Ash Based - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout

Autoclaved Aerated Concrete (AAC) is a non-combustible, lime based, cementitious building material that is expanding into new worldwide markets. As a single component building material, AAC has achieved acceptance in new markets throughout the world. AAC has a history of one hundred of years and has become the pillar industry in construction field. In our country aerated techniques have been developed for about 40 years, and its technique skills and equipments are becoming mature. The AAC has the features of light bulk density, good thermal insulation properties and sound-absorption, certain strength and process ability, and its raw materials is very rich, especially the reuse of fly ash enables the comprehensive utilization of industrial residue, curbs environmental pollution, no destroy on farmland, create good social and economic benefits. AAC is an ideal alternative of the traditional clay brick wall materials. For many years AAC has been strongly supported by national wall reform policy, tax policy and environmental policy. In a sentence, AAC has been an important factor in new building materials and has a broad market prospect. Uses and Applications AAC has been used in a variety of construction projects throughout the United States. It has been used for load-bearing walls and floor/roof systems in elementary and secondary school classrooms, multistory university dormitories, military base barracks, and various hotel chains. It has been chosen for its material properties and speed of construction. High rise buildings have utilized AAC for shaft and fire walls due to its tremendous fire ratings. Manufacturing and warehouse facilities have found that AAC non load bearing cladding panels provide both an aesthetically desirable and acoustically functional solution for their projects. AAC has been used in single and multifamily construction for its thermal, acoustical, and fire performance. AAC products are equally suitable for residential construction, multistory buildings, commercial, and industrial construction. The products are made of natural materials: sand, lime, and water. These raw materials are processed to provide a building material with a large number of air pores; hence, aerated concrete. Fine pores (nearly 70% of the product) and the solid structure of calcium silicate hydrate gives AAC its exceptional material properties. Market Survey The autoclaved aerated concrete sector of the construction industry is now in the phase of a tremendous growth cycle. The autoclaved aerated concrete industry must utilize competitive techniques as customers are looking for lowered costs. AAC is not a new building system but it is new to India. Autoclaved aerated concrete (AAC), though relatively unknown in India, is currently one of the many building products being touted as green or environmentally friendly. AAC is a lightweight manufactured building stone. Comprised of all natural raw materials, AAC is used in a wide range of commercial, industrial, and residential applications. AAC Reduces Additional Material Use and Minimizes Waste and Pollution. Today, concrete used in most places, including many urban areas, is in proportion of 1:2:4 (cement: sand: coarse aggregate). This ancient technology has vanished at many sites in various metros. Proper concrete mix design is being done. This helps achieve superior quality and economy to the constructor. Concrete will no longer be a civil engineers' product. It will be a formulation of several chemicals with cement playing a major role. The market size of cement and AAC is defined as the amount of cement and AAC products supplied to the total Indian marketplace, in a particular period. Therefore, market size is determined by supply rather than demand. The outlook (for autoclaved aerated concrete) is more optimistic. Overall demand improvement will lead to a reduction in the inventory of unsold residential and commercial premises. In addition to this, residential construction from high-end apartments to affordable housing is being announced and expected to come on stream. The Indian cement industry is on a capacity expansion spree and was expected in 2007-08 to add another 60 mn tonne, with an investment of around Rs 100 bn. Between 2005 and 2008 around 55 companies announced either greenfield or brownfield expansion plans. With these projects, Indias cement capacity was to touch a new high of approximately 200 mn tonne by 2008. Indian cement firms had also plans to increase their capacity by 74 mn tonne by 2010 with investment of Rs 300 bn. Companies like Zuari Cement, OCL, Dalmia Cement, Binani Cement, Birla Corp, India Cements, Saurashtra Cement, NCL Industries and JK Cement have proposed or are implementing capacity expansion projects. By 2008, about 21.5 mn tonne of additional capacity was expected to be realised through expansion only. ?
Plant capacity: 150000 cubic meter/ Annum Plant & machinery: 1100 Lakhs
Working capital: -T.C.I: Cost of Project : 1790 Lakhs
Return: 44.00%Break even: 53.00%
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CEMENT PLANT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Cement is a material with adhesive and cohesive properties which make it capable of bonding minerals fragments into a compact whole. It can be defined as any substance, which can join unite two or more pieces of some other substance together to form a unit mass. Cement, as used in construction industries, is a fine powder which when mixed with water and allowed to set and harden can join different components or members together to give a mechanically strong structure. Thus cement can be used as bonding material for bricks or for bonding solid particles of different sizes (rubber masonry) to form a monolith. The name Portland cement is given originally due to the resemblance of the color and quality of the hardened cement to Portland stone Portland Island in England. The most common type of cement used by concrete manufacturers is Portland cement, which is prepared by igniting a mixture of raw materials mainly composed of calcium carbonate or aluminium silicates. According to ASTM standard specification C 150, Portland cement is defined as a hydraulic cement produced by pulverizing clinker consisting essentially of hydraulic calcium silicates, usually containing one or more of the forms of calcium sulfate as an inter ground addition . The phase compositions in Portland cement are shown below and they are denoted as tri calcium silicate (C3S), di calcium silicate (C2S), tri calcium aluminate (C3A), and tetra calcium alumino ferrite (C4AF) Uses & Applications The most common use for cement is in the production of concrete. Concrete is a composite material consisting of aggregate (gravel and sand), cement, and water. As a construction material, concrete can be cast in almost any shape desired, and once hardened, can become a structural (load bearing) element. Users may be involved in the factory production of pre cast units, such as panels, beams, road furniture, or may make cast in situ concrete such as building superstructures, roads, dams. Market Survey Indian cement industry, a leading manufacturing sub-sector in India, entered a new era after the partial decontrol in 1982 and near total free market in 1989, ahead of the dawn of the liberalisation era in the country. The industry was totally delicensed in 1991 under the Industries Development and Regulation Act. India is the second largest producer of cement in the world after China. It is followed by Japan and the USA. The overall turnover of the industry is placed at Rs 600 bn. India accounts for a share of about 6% against China's 37% and the USA's 5% of global production. The demand for cement mainly depends on the level of development and the rate of growth of the economy. There are no close substitutes for cement and hence the demand for cement is price inelastic.
Plant capacity: 6000 MT/AnnumPlant & machinery: 777 Lakhs
Working capital: -T.C.I: Cost of Project : 1253 Lakhs
Return: 48.00%Break even: 39.00%
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CEMENT WATER PROOFING COMPOUND - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Water seepage is a major problem in construction industries particularly when the buildings are constructed in the damped environment. A large number of water proofing compounds containing hydrophobic groups are used. Majority of such compounds block the pores at the outer surface but do not affect the pores inside. Due to percolation of water inside, the outer surface is ruptured in due course of time. Because of this, number of harmful ions enter inside and make the structure weak and less durable. Water proofing in buildings is the core requirement for the life of the buildings as well as the quality of the life of the occupants during and before construction we should take measures to the treatment process before construction it should be ensured that the water logging conditions of the site be treated by proper foundation design with adding chemicals to the footings concrete and maintaining proper slope and drainage of the ground area surrounding the building and preferably cavity wall construction be adopted to prevent dampness inside the building and while roof casting commercial grade calcium chloride should be mixed with the concrete which will give quick setting and water proofing qualities to the roofs and also if proper slope is provided during casting it will also help in the free flow of the storm water without any heavy terracing treatment Using of the cavity wall CC blocks for masonry purpose will also help in the good water proofing as well as less thick plaster on the wall sides which proves to be economic also other factors like Rain water pipes Etc should be diverted to storage tanks for water harvesting that will give us an additional advantage of saving water. Uses and Applications Cement water proofing compounds or water repellent agents are widely used in civil construction works. Water proofing compounds are used in the structural and industrial construction works to make them completely impervious to water and water vapour, whether or not the water is under pressure. Their wide range of uses and applications are as follows: Water proofing compounds are used as an important ingredient in the masonry works like dams, canals etc. Water proofing agents or water repellents is used in structural and industrial works. Market Survey Among the various varieties of cement, the most commonly used in India is the Ordinary Portland Cement (OPC), which is popularly known as grey cement. Though specialised varieties of cement are gaining popularity, currently their share in the total cement consumption is negligible. The extent of under development of specialised cement used in European countries use some form of construction chemicals, while, in India, the corresponding figure is only 4%. The Indian cement industry is highly fragmented with the top few accounting for more than 50% of the industry capacity. The rest is distributed among the large number of small players. The cement industry in India has come forward as the second largest in the world, showing a total capacity of around 230 MT (including mini plants). However, on account of low per capita consumption of cement in the country (156 kgs/year as compared to world average of 260 kgs) there is still a huge potential for growth of the industry. Few Indian Major Players are as Under: C I C O Technologies Ltd. Chembond Ashland Water Technologies Ltd. Chemicals & Plastics India Ltd. Ion Exchange Speciality Chemicals Ltd. Nalco Water India Ltd. P I B C O Ltd. Pidilite Industries Ltd. ?
Plant capacity: 3000 Liters /dayPlant & machinery: 24 Lakhs
Working capital: -T.C.I: 419 Lakhs
Return: 52.00%Break even: 33.00%
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CLC Blocks (Cellular Light Weight Concrete Blocks) with Steam Curing Method - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Plant Layout

Cellular light weight concrete is also known as CLC, foamed cement, and light weight cement, world over thanks to its advantages over ordinary building materials. CLC blocks are environment friendly. The energy consumed in the production of CLC blocks is only a fraction compared to the production of red bricks and emits no pollutants and creates no toxic products or by products. Foam concrete blocks are made of a type of cellular material made with a mixture of cement, sand, fly ash, stable foam and special additives. The lightweight properties are a result of an ingeniously simple idea of the hardened material consisting of small enclosed bubbles making it lighter than its competitors. CLC Blocks made with (Profo) Protein Based Foaming Agent are competitive with bricks in pricing and offer significant savings for finished structures. Cellular Light weight Concrete is very light colored. The addition of foam into the concrete mixture creates millions of tiny voids or cells in the material, hence the name cellular concrete. Main Features of CLC Blocks CLC Blocks are very light in weight to Density ranging from 400 to 1800 Kg/m3 can be produced as required.CLC Blocks are excellent for Thermal and Sound insulation which keeps the house cool in Summer and warm in Winter saving energy/electricity for cooling and heating.CLC Blocks are Environment friendly using more than 30% of Fly Ash from Thermal Power Stations and converting directly into valuable Building Materials. CLC Blocks will also replace Clay Bricks which is destroying Agricultural top soil. Our Technology will save Environment and Ecology from the hazardous & polluting material to Fly Ash and prevent destruction of Valuable Agricultural Land.CLC Blocks being light weight the handling and transportation is easy. CLC Blocks can be transported by Mules to difficult terrains since the material is light weight. CLC is excellent Fire Retardant and can be used for firefighting operations in Coal Mines, Forests, etc. CLC is excellent for Roofing Thermal Insulation and sound Insulation for Floor Slabs. CLC is excellent for Fire Breaks in the Buildings. Market Survey The excellent engineering property and durability of CLC blocks enlarges its scope for application in building construction and development of infrastructure, construction of green buildings, and low cost houses. The Government of India has supported this effort of improving the environment through conversion of waste into useful building products, by providing some import concession. This has enabled even normal walling masonry using these cellular lightweight concrete blocks, to complete favourably with conventional clay brick alternative. The biggest challenge in the growth of CLC is the lack of knowledge of its advantages and users need to be educated about the benefits of the product. In areas with high demand of burnt clay bricks, CLC bricks compete favourably as an alternate material. These are very useful building products that reduce dead weight of structures and accelerate the pace of construction when used as pre cast elements for walling and flooring. ?
Plant capacity: 50 Cu Mtr/DayPlant & machinery: Rs.127 Lakhs
Working capital: -T.C.I: Cost of Project : Rs.413 Lakhs
Return: 16.00%Break even: 57.00%
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AAC Blocks (Autoclaved Aerated Concrete Blocks) Fly Ash Based - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Autoclaved Aerated Concrete (AAC) is a non-combustible, lime-based cementitious building material that is expanding into new worldwide markets. As a singlecomponent building material AAC has achieved acceptance in new markets throughout the world. The AAC has the features of light bulk density good thermal insulation properties and sound absorption, certain strength and process ability, and its raw materials is very rich, especially the reuse of fly ash enables the comprehensive utilization of industrial residue curbs environmental pollution no destroy on farmland create good social and economic benefits. AAC is an ideal alternative of the traditional clay brick wall materials. AAC Blocks have Good heat insulation and humid retention. They are non-flammable. Autoclaved Aerated Concrete (AAC) products are 4 times lighter in weight than ordinary concrete. Its characteristic structure comprising millions of tiny pores, it offers optimum solidity at low weight. Uses and Applications AAC products are equally suitable for residential construction, multistory buildings commercial and industrial construction. The products are made of natural materials: sand lime and water. These raw materials are processed to provide a building material with a large number of air pores; hence, aerated concrete. Fine pores (nearly 70% of the product) and the solid structure of calcium silicate hydrate gives AAC its exceptional material properties. They are fire proof and provide insulation. Its low density permits use in larger building units which serves as a distinct advantage in pre fabrication. Appreciable savings are effected in foundation loads in multi storeyed construction. It is therefore being used increasingly as walling units in some developed countries. Market Survey The autoclaved aerated concrete sector of the construction industry is now in the phase of a tremendous growth cycle. The autoclaved aerated concrete industry must utilize competitive techniques as customers are looking for lowered costs. AAC is not a new building system but it is new to India. Autoclaved aerated concrete (AAC) though relatively unknown in India is currently one of the many building products being touted as green or environmentally friendly. There will be phenomenal growth in autoclaved aerated industry in the near future. Autoclaved aerated concrete blocks having different architectural finishes and color will also play a prominent role in near future. With a high growing good infrastructure and urbanization, the autoclaved aerated concrete Industry is poised for growth in the near future.
Plant capacity: 500 CUM/Day Plant & machinery: Rs.1117 Lakhs
Working capital: -T.C.I: Cost Of Project : Rs. 1886 Lakhs
Return: 36.00%Break even: 39.00%
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READY MIX CONCRETE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Ready mix concrete is a modern trend of introduction in the Asian Countries. It is already introduced long before in the European Countries. It is new concept of use concrete in the construction area. Ready mix concrete has advantages in the area where immediate requirement of concrete mixture like in the preparation of bridge overhead roads on or the road construction. In India there is a hopefull to get good scope of RMC within short period. The batching, mixing, transportation, placing, compaction, finishing and curing are very complimentary operations to obtain desired good quality concrete. The good quality concrete is a homogeneous mixture of water, cement, aggregates and other admixtures. It is not just a matter mixing these ingredients to obtain some kind of plastic mass, but it is scientific process which is based on some well established principles and governs the properties of concrete mixes in fresh as well as in hardened state. The aim of quality control is to ensure the production of concrete of uniform strength in such a way that there is a continuous supply of concrete delivered to the place of deposition, each batch of which is as nearly like the other batches as possible. The production of concrete of uniform quality involves five definable phases: Batching or measurement of materials, Mixing of concrete, Transportation, Placing, compaction and finishing of concrete, and Curing. USES & APPLICATION It is used in the construction of bridge, dam etc, It is used in the construction overhead roads, pools, multi stories building etc, It can be directly used at the construction site. It help greater element of automation and precision concrete mixing. A much higher quality and more constituent uniformity and increase standardization and speed which is done ten times faster as compared to site mixed concrete. There are many advantages of RMC over site mixed concrete. Technologically speaking, ready mixed concrete is certainly advancement over the age-old site mixed concrete. The benefits of RMC in terms of quality, speed, life-cycle cost and environmental friendliness are overwhelmingly superior to those of site mixed concrete. MARKET SURVEY India is the second largest producer of cement in the world after China. It is followed by Japan and the USA. Cement consumption is very closely linked to the performance of the construction industry; however, since cement is used in both residential and non-residential construction, it doesn’t experience extreme cycles. The non-residential sector is classified into commercial and industrial, and institutional segments. The residential and non-residential sectors are also classified as private and public construction. Cement and ready-mix concrete demand is dependent on the level of construction activities. Construction activities are in turn closely related to a number of macroeconomic factors such as consumer spending, population growth, manufacturing sector growth, inflation rates, government spending etc. The construction industry is the second largest industry in India after agriculture. It accounts for about 11% of India’s GDP. It makes significant contribution to the national economy and provides employment to large number of people. Construction constitutes 40% to 50% of India's capital expenditure on projects in various sectors such as highways, roads, railways, energy, airports, irrigation etc. There are mainly three segments in the construction industry like real estate construction which includes residential and commercial construction; infrastructure building which includes roads, railways, power etc; and industrial construction that consists of oil and gas refineries, pipelines, textiles etc. Building material is any material which is used for a construction purpose. Many naturally occurring substances, such as clay, sand, wood and rocks, even twigs and leaves have been used to construct buildings. Apart from naturally occurring materials, many man-made products are in use. The biggest increase in private participation is expected in roads (from 5 per cent to 36), ports (47 per cent to 74 per cent) and railways (less than 1 per cent to 20 per cent). The Planning Commission estimates that the remaining infrastructure investments will be funded by the central and state government. According to a study by ASSOCHAM, the burgeoning Indian construction industry, currently worth $70 billion, will rise to US $120 billion by 2010. The Indian construction industry, an integral part of the economy and a conduit for a substantial part of its development investment, is poised for growth on account of industrialization, urbanization, economic development and people's rising expectations for improved quality of living in the coming years. The market size of cement and ready-mix concrete is defined as the amount of cement and ready-mix concrete products supplied to the total Indian marketplace, in a particular period. Therefore, market size is determined by supply rather than demand. The Ready-mix concrete business in India is in its nascent stage. In a developed country 70% of cement produced is used by the Ready-mix concrete industry. The usage of Ready-mix concrete could not be implemented as investors felt that the plants would starve due to non-availability of cement. The levy of additional taxes and duties on RMC, entry tax and excise duty also contributed to the slow development of the concept. PRESENT MANUFACTURERS A C C Concrete Ltd. A C C Ltd. Ahlcon Ready Mix Concrete Pvt. Ltd. Ashoka Buildcon Ltd. Binani Ready Mix Concrete Ltd. D S Kulkarni Developers Ltd. Eastern Gases Ltd. Madras Cements Ltd. My Home Inds. Ltd. N C L Industries Ltd. Navkar Builders Ltd. Prism Cement Ltd. R B Gupta Financials Ltd. R D C Concrete (India) Pvt. Ltd. S R S Real Infrastructure Ltd. Samruddhi Cement Ltd. Tantia Constructions Ltd. Tarmac (India) Pvt. Ltd. Telecommunications Consultants India Ltd. Trishul Concrete Products Ltd. Ultratech Cement Ltd.
Plant capacity: 240 Cu MT/DayPlant & machinery: Rs 320 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 773 Lakhs
Return: 27.08%Break even: 46.09%
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Water Based Cement Primer - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Any successful project-from constructing a building to painting one-starts with a solid foundation. That’s what paint primer offers: a solid foundation. A good primer will do a number of things: promote adhesion, enhance the hiding power of the top coat and in some instances, prevent stains or odours from making their way back to surface. One of the most important properties that paint primers offer is adhesion. Without proper adhesion, the paint will peel and the surface will have to be prepped and recoated all over again. Primers are usually pigmented and have a middle range PVC (pigment volume concentration) around 35-45%. This allows them to have spare binder resin (left over from pigment holding together duties) for adhesion to substrate purposes. The paints industry in India has been growing at the rate of around 12% a year. The paints market has crossed the Rs 135 bn mark. By volume, the market is estimated at 1.4 mn tonne which is growing at an average annual growth of over 6 to 8% (against 12% by value). The unorganized sector, while having shrunk in the recent years, still commands a share of around 46% by volume and 35% by value. The demand for decorative paints is correlated with growth in housing and construction sectors, while a substantial quantity is used also for applying paints to the existing building. In India, the market for industrial paints (30% of the overall market) is growing faster than that for decorative paints. Entrepreneurs interested can well venture in this sector. Few Indian Major Players are as under:- A P Coatings Ltd. Addisons Paints & Chemicals Ltd. Advance Paints Pvt. Ltd. Akzo Nobel India Ltd. American Paints (India) Ltd. Anabond Ltd. Arofine Polymers Ltd. Asian Paints Industrial Coatings Ltd. Asian Paints Ltd. Asian Ppg Inds. Ltd. Bangalore Paints Ltd. Beepee Coatings Pvt. Ltd. Berger Paints India Ltd. Bombay Paints Ltd. Chemguard Coatings Ltd. Deve Paints Ltd. Elantas Beck India Ltd.
Plant capacity: 180000 Kgs. /AnnumPlant & machinery: Rs. 41 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 65 Lakhs
Return: 20.00%Break even: 64.00%
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Hydrated Lime - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

The term “hydrated lime” is widely used to describe a powdered calcium hydroxide product made by reacting quicklime with a controlled excess of water. The product is essentially dry and generally contains less than 1% of unreacted water. The process is called “hydration” and should be differentiated from “slaking” which involves the production of a dispersion of calcium hydroxide in water. However, the expression “slaked lime” is used as a generic term for hydrated lime, milk of lime and lime putty. An estimated 10 to 15% of the quicklime produced in developed countries is converted in to hydrated lime and the percentage may be higher in countries which do not have a large steel industry. Hydrated lime is used in mortar, plasters, cements, lime paints, medicine and in agriculture to "sweeten" the acid soil. It is also used in ammonia recovery, in gas manufacture, disinfectant, water softening, purification of juice in cane sugar industry, manufacture of hard rubber products, water paints, petrochemicals, and calcium chemicals like bleaching powder. Hydrated lime is used in curing of leather, in paper and as buffer and neutralizing agent. Hydrated lime is also used as flux in metallurgy, in specialized lubricant, as a bonding agent, as filler, in refractory etc. It is also employed in building construction as cementing material and plasticizer. Hydrated lime is generally supplied to small users in paper sacks or intermediate bulk containers of 0.5 or 1 ton capacity. Where larger amounts are used, the product is delivered in air pressure discharge vehicles (APDVs). Its handling properties, however, do not generally because problems, providing its moisture content are less than 2 % and normal powder handling techniques are used. Hydrated lime absorbs carbon dioxide from the atmosphere, forming calcium carbonate and water. It should, therefore, be stored in dry, draught-free conditions. Due to demand growth, Hydrated Lime is a good project for entrepreneurs to invest.
Plant capacity: 15000 MT/annumPlant & machinery: Rs. 264 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 784 Lakhs
Return: 43.00%Break even: 53.00%
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PSC Electric Poles - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

PSC stands for pre-stressed concrete. These are highly durable and strong PSC Poles fabricated from excellent quality concrete material. These poles are used extensively in electrical industry, for establishing electrical connections and fittings. PSC poles are available in different dimensions and weight depending on the requirement. The poles are eco friendly and require very low maintenance. Types of Utility Distribution Poles: • Tangent poles • Guyed poles • Self-supporting poles The power sector is one of the crucial inputs to the growth of other industrial sectors and overall economic growth of India. India has fourth largest installed generating capacity in world but the per capita consumption of electricity is very low, owing to a huge gap between demand and supply of power. Traditionally the power sector was dominated by the public sector but has now been opened for competition from private and foreign players by the government sector. Few Indian Major Players are as under:- Ashoka Pre-Con Pvt. Ltd. Engipress Industries Ltd. Siporex India Pvt. Ltd.
Plant capacity: 60000 Nos. / AnnumPlant & machinery: Rs. 126 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 415 Lakhs
Return: 25.00%Break even: 52.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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About NIIR PROJECT CONSULTANCY SERVICES

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NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report, Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Selection of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

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