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Concrete, Cement and Cement based Products and Projects

The Indian cement industry is on a capacity expansion spree and was expected in 2007-08 to add another 60 mn tonne, with an investment of around Rs 100 bn. Between 2005 and 2008 around 55 companies announced either greenfield or brownfield expansion plans. With these projects, India's cement capacity was to touch a new high of approximately 200 mn tonne by 2008. Indian cement firms had also plans to increase their capacity by 74 mn tonne by 2010 with investment of Rs 300 bn. Companies like Zuari Cement, OCL, Dalmia Cement, Binani Cement, Birla Corp, India Cements, Saurashtra Cement, NCL Industries and JK Cement have proposed or are implementing capacity expansion projects. By 2008, about 21.5 mn tonne of additional capacity was expected to be realised through expansion only. 

The overall capacity expanded to 210 mn tonne (MT) in 2008-09. According to Cement Manufacture's Association, capacity of around 13.5 mn tonne was added in 2008-09, of which 9.85 mn tonne was contributed by greenfield projects. The industry is expected to add 50-60 mn tonne in the next two years. Most of the large players will add up capacities under their capital expenditure programmes. Leading the lot is Jaypee group which recently announced expansion of 25 mn toone, ACC has plans to expand capacities by 7 mn tonne, Ambuja Cement by around 7.5 mn tonne, Madaras Cement by 6 mn tonne and UltraTech by 5 mn tonne.

The small and medium sized cement companies are looking at adding around 15-20 mn tonne of capacity per annum in the next two years. Binani Cement was to add 2.2 mn tonne in 2007-08, Dalmia Cement was expected to add 2.3 mn tonne. A division of Century Textiles was to add 1.5 mn tonne. Similarly, Jaiprakash Associates were expected to add 4.2 m tonne. J K Cement has planning to add 3.5 mn tonne by 2008-09. Kesoram has announced plans to add another 1.7 mn tonne. Madras Cements 4 mn tonne; Mangalam Cement of 11.0 mn tonne, OCL of 2.5 mn tonne; and Shree Cement 4.5 mn tonne. 

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Concrete Block & Ready Mix Concrete

Ready mix concrete is a modern trend of introduction in the Asian countries. It is new concept of use concrete in the construction area. Ready mix has advantages in the area where intermediate requirement of concrete mixture like in the preparation of bridge overhead roads or the road construction. The concrete hollow blocks are used for building construction in developed countries. The second major advantage derived by the use of concrete hollow block is that the varieties in the blocks are filled with air column even after completion of the building work. Modern cement is setting upon ready mix concrete plant. The plant capacity 150 cubic/meter/day (45000 cubic meter/annum). Larsen & Turbo open RMC plant in Mumbai. It can be concluded that few new entrepreneurs may enter in this venture will be successful.
Plant capacity: 8000 No. Concrete Block / Day, 165 Cubic Meter Ready Mix Concrete / DayPlant & machinery: 5 Crores
Working capital: -T.C.I: 12 Crores
Return: 43.00%Break even: 39.00%
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GOOD OPPORTUNITIES IN CEMENT PLANT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Plant Layout

The term cement is used to designate many different kinds of substances that are used as binders. The term cements as used henceforth will be confined to inorganic hydraulic cements, principally Portland cement. The demand for the cement was stimulated by the growth of canal systems in the United States during 19th century. This led to process improvements in the calcinations of certain limestones for the manufacture of natural cements and to its gradual displacement by Portland cement. The latter was named by aspdin in a 1924 patent because of its resemblance to a natural limestone quarried on the island of Portland in England. Research conducted in many parts of the world since that time has provided a clear picture of the composition, properties and fields of stability of the principal systems found in Portland cement. These results led to the widely used Bogue calculation of composition based on oxide analysis. Recent research is reported in the International Symposia on the Chemistry of Cements, and the annual reviews, beginning in 1974, of the American Ceramic Society in Cements Research Progress. India is the second-largest producer of cement in the world after China. The cement industry is regional in nature due to the concentration of limestone reserves located in a few states. This has resulted in a surplus situation in some regions and a deficit in others. Demand for cement has grown at a CAGR of 9.1% in the last two years with supply growing at a CAGR of 8.2% in the same period. With a large amount of infrastructure activities being planned in commercial, real estate and housing sector along with huge development works in roads, railways, ports and hydel projects, we expect the cement demand growth momentum to stay intact. We expect this to have a positive impact on cement prices in different regions till new capacities come up by mid-FY09. Demand for cement is correlated to the GDP growth of the country, infrastructure and industrial capex as well as exports. Strong GDP growth expected in the coming years and huge planned investments should result in healthy growth in the cement demand. The Indian economy continues to be on a much stronger growth path driven by increased amount of infrastructure spending and capex. The economy is expected to grow by 8% for the next two to three years, which will drive an increased demand growth for the cement industry. The cement demand is expected to grow at a CAGR of 10% at least for the next three years. The cement industry witnessed serious M&A activity in the past few years, as a result of which the top four players now account for almost 52-55% of the installed cement capacity of India. The M & A activity have also had global participants. The growing presence of international players bring with them better technology and operational efficiencies which could significantly alter pricing patterns. The demand- supply deficit is expected to remain for short term due to strong industrial growth thus keeping the prices firm. Being a bulk commodity, it is unviable to transport cement beyond a certain distance and due to the requirements of proximity to raw materials, proximity to markets, export potential and high freight rates involved it becomes necessary to evaluate the sector on a regional basis. The industry is divided into five regions - north, south, east, west and central. Northern region is facing an acute supply crunch for the last four years due to region's demand-supply deficit and increased net exports to other regions. Cement demand in the region grew at a CAGR of 10% for the last five years and is expected to grow at the same pace for the next five years, backed by aggressive infrastructure development activities, significant hydel capacity addition in the region, surging housing demand, SEZs construction, etc. Cement demand in the Western region has grown at a CAGR of 5.8% for last five years, backed by consistent infrastructure spending, concentrated investment from region-specific industries like oil refineries in Vadodara and Jamnagar region of Gujarat and steady growth in housing activities. The demand will continue to grow at the same pace for next 3-5 years fuelled by enhanced infrastructure spending like construction of the Metro Railway in Mumbai, express highways joining Gujarat and Mumbai, etc., resurgence in industrial investments, strong growth in retail sector. The demand in the southern region has grown at CAGR of 10.2% for the last five years as compared to capacity addition growth of 6.5% for the same period, reflecting the low capacity addition in the region since FY02. The region's demand is expected to grow in the range of 8-9% for the next five years on account of strong capital expenditure in the IT and electronic hardware sector, enhanced spending on infrastructure development, special thrust on irrigation activities, etc. Demand in the Central region grew at CAGR of 5% as compared to All-India demand growth of 8.5% Capacity utilization in the region will continue to remain above 99% for next two years and the region carries the lowest risk among all the regions as the trend would continue even in FY09E. The region is witnessing frenzied investments to the tune of $140bn to be implemented in next 5-10 years. The Eastern region lacks infrastructure to aid this quantum of investment, hence it will fuel the emergence of aggressive infrastructure development. Prices are expected to remain strong on the back of diminishing surplus and tight consolidation present in the region, with 73% of the market being controlled by top five players (three on group-wise criteria, ACC+Gujarat Ambuja, Ultratech+ Grasim and Lafarge). Volatility in cement prices in the Eastern region has been least among all the regions.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Cement Roofing Tiles - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Roofs are basic element of shelter to protect the people themselves from cold, wind rain and sun. Tiles are thin slabs of baked clay used for construction of roofs, walls or floors. They may be plain or ornamented, and glazed or unglazed. Tiles are also made from marble, cement or plastic materials. The type and designs of tiles are many and they can be conveniently classified into two groups, namely, non roofing and roofing tiles. Roofing tiles made from plastic, clay are usually unglazed. They are of many designs of which the more popular are country, Mangalore, Raniganj, Allahabad, Ridge, ventilation, Sky-light, hourdis and valley. The manufacture of cement tiles are exclusively carried out by small medium scale sectors. The tile industry reoriented itself to changing pattern of internal demand by establishing several units, both in large and small scale sectors for manufacturing of roofing and non-roofing tiles in near future to patch up the gap between demand and supply so this industry is to main fold. The announcement made by govt. to build rural houses, for poor people, will definitely become the counterpart of it and which and should not be allowed to go waste by negligence, here important is that to bring about a change of heart and attitude of the people, inform them of the advisability of casing cement roofing tiles for their houses. Cement roofing tiles meet the styling, long lasting service combined with a flexibility that make this versatile roofing adaptable for residential houses, tiles will definitely push up the demand of cement roofing tiles, so there is wide scope of new entrepreneurs to venture into this project.
Plant capacity: 5000 Nos. /DayPlant & machinery: 39 Lakhs
Working capital: -T.C.I: 163 Lakhs
Return: 43.00%Break even: 43.00%
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PRECAST CONCRETE COMPOUND WALL

Pre cast boundary walls are a by-product of other primary needs: protection, privacy or both. Putting up a designer fence or wall enables us to define our boundaries, keep children and/or dogs in or out and protect an area. Yet in addition to serving its purpose, fences today can offer beautiful detail and aesthetic appeal. Pre cast boundary walls when most people consider building a fence; the first thing that comes to mind is probably not a concrete fence. Pre cast boundary walls are superior to wood, wrought iron, vinyl, brick, block and stucco in most every way. Nothing outlasts it in either mild or severe climates. While other materials rapidly deteriorate in extremes of weather, environment and temperature, a precast concrete fence endures with little maintenance. Pre cast boundary walls has been used as both commercial and residential designer fencing. Benefits of PRECAST Compound Wall Quality assured by structural engineers Cost-effective Fastest Installation Re-Installable Economical Compared to Conventional Products Ready in a Single Day No labour needed Easily erected Less Space is required. Plastering not required can shift the wall easily from one place to another More essential than bricks wall can decorate it in different shape and colours Space saving – JUST 1½ thick – Equally Strong. There will be phenomenal growth in precast industry in the near future. Transportation of large precast sections and handling at site has posed a problem in India. Now there is considerable improvement in the quality of roads (riding surface) and also availability of high capacity handling equipment in most metros, this industry will also flourish. There is good scope for precast concrete compound wall. New entrepreneurs venture into this field will be successful, because this is a totally new concept in India.
Plant capacity: 36000 Sq. Mtr/AnnumPlant & machinery: 55 Lakhs
Working capital: -T.C.I: Cost of Project : 172 Lakhs
Return: 43.00%Break even: 57.00%
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READY MIX CONCRETE (RMC)

Ready mix concrete is a modern trend of introduction in the Asian Countries. It is already introduced long before in the European Countries. It is new concept of use concrete in the construction area. Ready mix concrete has advantages in the area where immediate requirement of concrete mixture like in the preparation of bridge overhead roads on or the road construction. In India there is a hopeful to get good scope of RMC within short period. The batching, mixing, transportation, placing, compaction, finishing and curing are very complimentary operations to obtain desired good quality concrete. The good quality concrete is a homogeneous mixture of water, cement, aggregates and other admixtures. Admixtures are chemical mixtures that are added to concrete to enhance its performance is some fashion. Admixtures are materials other than cement, aggregate and water that are added to concrete either before or during its mixing to alter its properties, such as workability, curing temperature range, set time or color. Some admixtures have been in use for a very long time, such as calcium chloride to provide a cold-weather setting concrete. Others are more recent and represent an area of expanding possibilities for increased performance. Not all admixtures are economical to employ on a particular project. Also, some characteristics of concrete, such as low absorption, can be achieved simply by consistently adhering to high quality concreting practices. The aim of quality control is to ensure the production of concrete of uniform strength in such a way that there is a continuous supply of concrete delivered to the place of deposition, each batch of which is as nearly like the other batches as possible. India is the second largest producer of cement in the world after China. Cement and ready-mix concrete demand is dependent on the level of construction activities. Construction activities are in turn closely related to a number of macroeconomic factors such as consumer spending, population growth, manufacturing sector growth, inflation rates, government spending etc. The construction industry is the second largest industry in India after agriculture. It accounts for about 11% of India’s GDP. It makes significant contribution to the national economy and provides employment to large number of people. Construction constitutes 40% to 50% of India's capital expenditure on projects in various sectors such as highways, roads, railways, energy, airports, irrigation etc. There are mainly three segments in the construction industry like real estate construction which includes residential and commercial construction; infrastructure building which includes roads, railways, power etc; and industrial construction that consists of oil and gas refineries, pipelines, textiles etc. Building material is any material which is used for a construction purpose. Many naturally occurring substances, such as clay, sand, wood and rocks, even twigs and leaves have been used to construct buildings. Apart from naturally occurring materials, many man-made products are in use. According to a study by ASSOCHAM, the burgeoning Indian construction industry, currently worth $70 billion, will rise to US$120 billion by 2010. The Ready-mix concrete business in India is in its nascent stage. In a developed country 70% of cement produced is used by the Ready-mix concrete industry. However, in India, the Ready-mix concrete industry uses less than 10% of the total cement production. A large and growing middle class population of more than 300 million people, a changing life style, better cost of living etc is growth drivers for this sector. There is good scope to venture into this field for new entrepreneurs. Few Indian Major Players are as under: A C C Concrete Ltd. Ahlcon Ready Mix Concrete Pvt. Ltd. Ahluwalia Contracts (India) Ltd. Ashoka Buildcon Ltd. Grasim Industries Ltd. Larsen & Toubro Ltd. Madras Cements Ltd. Prism Cement Ltd. R D C Concrete (India) Pvt. Ltd.
Plant capacity: 240 Cubic Meter/DayPlant & machinery: 86 Lakhs
Working capital: -T.C.I: 936 Lakhs
Return: 42.00%Break even: 36.00%
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CEMENT PLANT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

The term cement is used to designate many different kinds of substances that are used as binders. The term cements as used henceforth will be confined to inorganic hydraulic cements, principally Portland cement. India is the second-largest producer of cement in the world after China with industry capacity of approximately 160 MT in 2006. The cement industry is regional in nature due to the concentration of limestone reserves located in a few states. This has resulted in a surplus situation in some regions and a deficit in others. Demand for cement has grown at a CAGR of 9.1% in the last two years with supply growing at a CAGR of 8.2% in the same period. With a large amount of infrastructure activities being planned in commercial, real estate and housing sector along with huge development works in roads, railways, ports and hydel projects, we expect the cement demand growth momentum to stay intact. We expect this to have a positive impact on cement prices in different regions till new capacities come up by mid-FY09. Demand for cement is correlated to the GDP growth of the country, infrastructure and industrial capex as well as exports. Strong GDP growth expected in the coming years and huge planned investments should result in healthy growth in the cement demand. The Indian economy continues to be on a much stronger growth path driven by increased amount of infrastructure spending and capex. The economy is expected to grow by 8% for the next two to three years, which will drive an increased demand growth for the cement industry. The cement demand is expected to grow at a CAGR of 10% at least for the next three years. The cement industry witnessed serious M&A activity in the past few years, as a result of which the top four players now account for almost 52-55% of the installed cement capacity of India, as against 40-42% in FY00.The M&A activity have also had global participants. The growing presence of international players bring with them better technology and operational efficiencies which could significantly alter pricing patterns. The cement industry has witnessed substantial reorganization of capacities during the last couple of years. Some examples of the consolidation witnessed during the recent past include: Gujarat Ambuja taking a stake of 14% in ACC; Gujarat Ambuja taking over DLF Cements and Modi Cement; India Cement taking over Raasi Cement and Sri Vishnu Cement; Grasim's acquisition of the cement business of L&T; Indian Rayon's cement division merging with Grasim; Grasim taking over Sri Digvijay Cements; L&T taking over Narmada Cements; ACC taking over IDCOL. There is a very good scope and market potential of cement right now. New entrepreneurs should venture into this field. Few Indian Major Players are as under: A C C Ltd. Alcon Cement Co. Pvt. Ltd. Ambala Cements Ltd. Ambuja Cements Ltd. Amirgadh Cements Ltd. Andhra Cements Ltd. Anjani Portland Cement Ltd. B R Cement Industry Ltd. Bagalkot Udyog Ltd. Balaram Cements Ltd. Banjara Cements Ltd. Barak Valley Cements Ltd. Basera Cements Ltd. Bheema Cements Ltd. Bhilai Jaypee Cement Ltd. Binani Cement Ltd. Birla Corporation Ltd. Bokaro Jaypee Cement Ltd. Burnpur Cement Ltd. C C L International Ltd. Cement Corpn. Of India Ltd. Cement Manufacturing Co. Ltd. Century Textiles & Inds. Ltd. Chaanakya Cements Ltd. Chenab Cement Ltd. Cheran Cement Ltd. Chettinad Cement Corpn. Ltd. Cochin Cements Ltd. Concorde Cement Pvt. Ltd. D L F Cement Ltd. Dakshin Cements Ltd. Dalmia Cement (Bharat) Ltd. Dalmia Cement Ventures Ltd. Deccan Cements Ltd. Desai Cement Co. Ltd. Deva Drill Tech (India) Ltd. Dhar Cement Ltd. G K W Cement Ltd. Gangotri Cement Ltd. Garden Cements Ltd. Greygold Cements Ltd. Gujarat High Tech Inds. Ltd. Gujarat Himalaya Cements Ltd. Gujarat Jaypee Cement & Infrastructure Ltd. Gujarat Sidhee Cement Ltd. Heidelberg Cement India Ltd. Hemadri Cements Ltd. Hics Cements Ltd. High-Tech Lime Products Ltd. I P I-S P Cement Co. Ltd. India Cements Ltd. Indo-American Cement Corpn. Ltd. J K Cement Ltd. J K Lakshmi Cement Ltd. Jagadamba Cements Ltd. Jagdish Constructions Ltd. Jaipur Udyog Ltd. Janpriya Cement Ltd. Jubilee Cements Ltd. Jupiter Cement Inds. Ltd. K C P Ltd. Kakatiya Cement Sugar & Inds. Ltd. Kakinada Cements Ltd. Kalinga Cement Ltd. Kalyanpur Cements Ltd. Karnataka Cement Ltd. Karnataka Instrade Corpn. Ltd. Keerthi Industries Ltd. Kohinoor Cements Ltd. L I Cement Pvt. Ltd. L I Eastern Pvt. Ltd. Lafarge India Pvt. Ltd. Lakshmi Cement & Ceramics Inds. Ltd. Lemos Cements Ltd. Lloyd Cements Ltd. Lok Cements Ltd. M G T Cements Pvt. Ltd. Madras Cements Ltd. Mahendra Cements Ltd. Makers Development Services Pvt. Ltd. Malabar Cements Ltd. Mangalam Cement Ltd. Meghalaya Cement Ltd. Modern Cement Inds. Ltd. My Home Inds. Ltd. N C L Industries Ltd. Namo Cements Ltd. Necem Cements Ltd. Neelgiri Cements Ltd. Nihon Nirmaan Ltd. Nilanchaal Cement Pvt. Ltd. Nirman Cements Ltd. North East Cements Ltd. O C L India Ltd. P R Cements Ltd. Panchmahal Cement Ltd. Panyam Cements & Mineral Inds. Ltd. Penna Cement Inds. Ltd. Prism Cement Ltd. Prudential Cements Ltd. Raasi Cement Ltd. Radhakishan Cement Ltd. Raghoji Cement Mfg. Co. Ltd. Rain Commodities Ltd. Rajapalayam Cement & Chemicals Ltd. Ranisagar Cement Co. Ltd. Rishi Cement Co. Ltd. Sabari Cements (Chennai) Ltd. Sagar Cements Ltd. Sahas Cements Ltd. Sainik Finance & Inds. Ltd. Sanjay Intra Ltd. Saraf Agencies Pvt. Ltd. Satkar Cement Co. Ltd. Satyam Cement Ltd. Saurabh Cement Ltd. Saurashtra Cement Ltd. Seetharam Cements Ltd. Shaktiman Cements Ltd. Shiva Cement Ltd. Shree Cement Ltd. Shree Digvijay Cement Co. Ltd. Shree I-Jee Cement Inds. Ltd. Shree Quality Cements Ltd. Shri Hariganga Cement Ltd. Shri Keshav Cements & Infra Ltd. Shubham Industries Ltd. Sigma Cements Ltd. Singhal Cement & Allied Inds. Ltd. Snhehadhara Industries Ltd. Somani Cement Co. Ltd. Someswara Cements & Chemicals Ltd. Sorabh Cement Ltd. South India Cements Ltd. Sri Simhadri Cements Ltd. Srichakra Cements Ltd. Star Cement Meghalaya Ltd. Sudarshan Cement & Multiprojects Ltd. Sukhchain Cements Ltd. Talavadi Cements Ltd. Tamil Nadu Cements Corpn. Ltd. Travancore Cements Ltd. Udaipur Cement Works Ltd. Ultratech Cement Ltd. Umrongso Cement Ltd. Uttar Pradesh State Cement Corpn. Ltd. Vaishno Cement Co. Ltd. Varun Cements Ltd. Vinay Cements Ltd. Virgo Cements Ltd. Visaka Cement Industry Ltd. Vishwakarma Cements Ltd. Viswam Cement Ltd. Zodiac Cements Ltd. Zuari Cement Ltd.
Plant capacity: 90,000 MT/Annum Plant & machinery: 1296 Lakhs
Working capital: -T.C.I: Cost of Project : 1750 Lakhs
Return: 42.00%Break even: 47.00%
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CLINKER GRINDING FOR CEMENT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The most commonly used cement in the world is Portland cement, which is formed at high temperatures that chemically combine the ingredients into new components, including calcium silicates and calcium aluminates. When the cement clinkers are ground with approximately 5% gypsum, they form Portland cement. These compounds allow cement to set when combined with water and to form strong bonds that can withstand pressure, water immersion, and other elements. In the manufacture of Portland cement, clinker is lumps or nodules, usually 3-25 mm in diameter, produced by sintering limestone and alumino-silicate during the cement kiln stage. Cement clinkers are formed by the heat processing of cement elements in a kiln. Limestone, clay, bauxite, and iron ore sand in specific proportions are heated in a rotating kiln at 2,770° Fahrenheit (1,400° Celsius) until they begin to form cinder lumps, which are also known as cement clinkers. Cement clinkers are usually ground with gypsum to produce the fine powder later mixed with liquid to produce cement, although some manufacturers ship cement clinkers in their lump form to cut down on dust. Cement is heavily relied upon to produce mortar, grouts, and concrete, and cement clinkers are the first stage, post firing, in making cement. Cement has strong bonding qualities when mixed with gypsum and water to form a hydration reaction, and it forms approximately one tenth of concrete, mixed with rocks, sand, and other materials and used in building construction all over the world. Concretes high versatility makes it an ideal tool for building projects of all shapes and sizes, from skyscrapers to pool sides. Concrete can also be recycled when it has outlived its usefulness and converted back into cement clinkers through careful processing. Clinker is ground (usually with the addition of a little gypsum, that is, calcium sulfate dehydrate) to become Portland cement. It may also be combined with other active ingredients or chemical admixtures to produce: ground granulated blast furnace slag cement, pozzolana cement & silica fume cement. The cement industry is one of the main beneficiaries of the infrastructure boom. With robust demand and adequate supply, the industry has bright future. The Indian Cement Industry with total capacity of 165 million tones is the second largest after China. Cement industry is dominated by 20 companies who account for over 70% of the market. Individually no company accounts for over 12% of the market. The major players like L&T and ACC have been quiet successful in narrowing the gap between demand and supply. Private housing sector is the major consumer of cement (53%) followed by the government infrastructure sector. Similarly northern and southern region consume around 20%-30% cement while the central and western region are consuming only 18%-16%. India is the 2nd largest cement producer in world after china. Right from laying concrete bricks of economy to waving fly overs cement industry has shown and shows a great future. Domestic demand for cement has been increasing at a fast pace in India. Cement industry has contributed around 8% to the economic development of India. Outsiders (foreign players) eyeing India as a major market to invest in the form of either merger or FDI (Foreign Direct Investment). Cement industry has a long way to go as Indian economy is poised to grow because of being on verge of development. The company continues to emphasize on reduction of costs through enhanced productivity, reduction in energy costs and logistics expenses. The cement sector is expected to witness growth in line with the economic growth because of the strong co-relation with GDP. Future drivers of cement demand growth in India would be the road and housing projects. As per the Working Group report on Cement Industry for the formulation of the 11th Plan, the cement demand is likely to grow at 11.5 per cent per annum during the 11th Plan and cement production and capacity by the end of the 11th Plan are estimated to be 269 million tones and 298 million tones, respectively, with capacity utilization of 90 per cent. There is a very good scope in this sector and new entrepreneurs should venture into this field. Few Indian Major Players are as under: ACC Ltd. Almora Magnesite Ltd. Ambuja Cement Eastern Ltd. Ambuja Cement Rajasthan Ltd. Barak Valley Cements Ltd. Bhilai Jaypee Cement Ltd. Binani Cement Ltd. Birla Corporation Ltd. Cement Manufacturing Co. Ltd. Century Textiles & Inds. Ltd. Chettinad Cement Corpn. Ltd. Deccan Cements Ltd. Dhar Cement Ltd. Greygold Cements Ltd. Gujarat High Tech Inds. Ltd. Gujarat Sidhee Cement Ltd. Heidelberg Cement India Ltd. Hemadri Cements Ltd. India Cements Ltd. Keerthi Industries Ltd. Lafarge India Pvt. Ltd. Lemos Cements Ltd. Malabar Cements Ltd. Mangalam Cement Ltd. Meghalaya Cement Ltd. My Home Inds. Ltd. N C L Industries Ltd. Namo Cements Ltd. Narmada Cement Co. Ltd. Penna Cement Inds. Ltd. Rain Commodities Ltd. Ramco Industries Ltd. Rishi Cement Co. Ltd. Sagar Cements Ltd. Sainik Finance & Inds. Ltd. Sanghi Industries Ltd. Saurashtra Cement Ltd. Shaktiman Cements Ltd. Shiva Cement Ltd. Shree Digvijay Cement Co. Ltd. Shri Hariganga Cement Ltd. Snhehadhara Industries Ltd. Sorabh Cement Ltd. Sparta Cements & Infra Ltd. Sri Vishnu Cement Ltd. Srichakra Cements Ltd. Sudarshan Cement & Multiprojects Ltd. Tata Chemicals Ltd. Ultratech Cement Ltd. Vinay Cements Ltd. Virgo Cements Ltd. Visaka Cement Industry Ltd. Zuari Cement Ltd.
Plant capacity: 75000 MT/AnnumPlant & machinery: 433 Lakhs
Working capital: -T.C.I: Cost of Project : 727 Lakhs
Return: 43.00%Break even: 58.00%
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CEMENT PLANT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Cement industry forms a vital part of infrastructure development since no modern construction activity can take place without the use of cement in one form or another. The term cement is used to designate many different kinds of substances that are used as binders. Cement used in construction is characterised as hydraulic or non-hydraulic. The term cements as used henceforth will be confined to inorganic hydraulic cements, principally Portland cement. India is the second-largest producer of cement in the world after China with industry capacity of approximately 160 MT in 2006. The cement industry is regional in nature due to the concentration of limestone reserves located in a few states. This has resulted in a surplus situation in some regions and a deficit in others. Demand for cement has grown at a CAGR of 9.1% in the last two years with supply growing at a CAGR of 8.2% in the same period. With a large amount of infrastructure activities being planned in commercial, real estate and housing sector along with huge development works in roads, railways, ports and hydel projects, we expect the cement demand growth momentum to stay intact. We expect this to have a positive impact on cement prices in different regions till new capacities come up by mid-FY09. Demand for cement is correlated to the GDP growth of the country, infrastructure and industrial capex as well as exports. Strong GDP growth expected in the coming years and huge planned investments should result in healthy growth in the cement demand. The Indian economy continues to be on a much stronger growth path driven by increased amount of infrastructure spending and capex. The economy is expected to grow by 8% for the next two to three years, which will drive an increased demand growth for the cement industry. The cement demand is expected to grow at a CAGR of 10% at least for the next three years. The cement industry witnessed serious M&A activity in the past few years, as a result of which the top four players now account for almost 52 to 55% of the installed cement capacity of India, as against 40 to 42% in FY00. The M&A activity have also had global participants. The growing presence of international players bring with them better technology and operational efficiencies which could significantly alter pricing patterns. Indian cement sales rose 4.82% for FY11, its slowest pace in more than a decade, on poor demand. According to a report from the Business Standard, manufacturers have failed to match their expectation of 9 to 10 per cent growth in financial year 2010 to 2011, and are the first time since the industry entered its boom time during mid 2005 that cement makers’ high trajectory growth slipped to almost half of what experts had anticipated. The industry blames the slide on persistent poor demand for the building commodity throughout the year. After the Commonwealth Games held in Delhi last October, demand worsened, pulling down production and sales on a year on year basis in subsequent months, the report said. Cement demand is dependent on the level of construction activities. Construction activities are in turn closely related to a number of macroeconomic factors such as consumer spending, population growth, manufacturing sector growth, inflation rates, government spending etc. The construction industry is the second largest industry in India after agriculture. It accounts for about 11% of India’s GDP. It makes significant contribution to the national economy and provides employment to large number of people. Construction constitutes 40% to 50% of India's capital expenditure on projects in various sectors such as highways, roads, railways, energy, airports, irrigation etc. There are mainly three segments in the construction industry like real estate construction which includes residential and commercial construction; infrastructure building which includes roads, railways, power etc; and industrial construction that consists of oil and gas refineries, pipelines, textiles etc. Building material is any material which is used for a construction purpose. Many naturally occurring substances, such as clay, sand, wood and rocks, even twigs and leaves have been used to construct buildings. Apart from naturally occurring materials, many man made products are in use. According to a study by ASSOCHAM, the burgeoning Indian construction industry will rise in the coming years. A large and growing middle class population of more than 300 million people, a changing life style, better cost of living etc is growth drivers for this sector. The cement industry has witnessed substantial reorganization of capacities during the last couple of years. Some examples of the consolidation witnessed during the recent past include: Gujarat Ambuja taking a stake of 14% in ACC; Gujarat Ambuja taking over DLF Cements and Modi Cement; India Cement taking over Raasi Cement and Sri Vishnu Cement; Grasims acquisition of the cement business of L&T; Indian Rayons cement division merging with Grasim; Grasim taking over Sri Digvijay Cements; L&T taking over Narmada Cements; ACC taking over IDCOL. There is a very good scope and market potential of cement right now. New entrepreneurs should venture into this field.
Plant capacity: 1800000 Nos. Cement Bags (50 Kg. each)Plant & machinery: 1296 Lakhs
Working capital: -T.C.I: Cost of Project : 1750 Lakhs
Return: 42.00%Break even: 47.00%
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AAC BLOCKS (AUTOCLAVED AERATED CONCRETE BLOCKS) FLY ASH BASED - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Autoclaved Aerated Concrete (AAC) is a non combustible, lime based, cementitious building material that is expanding into new worldwide markets. As a single component building material, AAC has achieved acceptance in new markets throughout the world. AAC products are equally suitable for residential construction, multistory buildings, commercial, and industrial construction. The products are made of natural materials: sand, lime, and water. These raw materials are processed to provide a building material with a large number of air pores; hence, aerated concrete. Fine pores (nearly 70% of the product) and the solid structure of calcium silicate hydrate gives AAC its exceptional material properties. The AAC has the features of light bulk density, good thermal insulation properties and sound-absorption, certain strength and process ability, and its raw materials is very rich, especially the reuse of fly ash enables the comprehensive utilization of industrial residue, curbs environmental pollution, no destroy on farmland, create good social and economic benefits. AAC is an ideal alternative of the traditional clay brick wall materials. For many years AAC has been strongly supported by national wall reform policy, tax policy and environmental policy. In a sentence, AAC has been an important factor in new building materials and has a broad market prospect. New entrepreneurs should venture into this field.
Plant capacity: 150000 M3/AnnumPlant & machinery: 1100 Lakhs
Working capital: -T.C.I: Cost of Project : 1790 Lakhs
Return: 44.00%Break even: 53.00%
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CONCRETE BLOCK & READY MIX CONCRETE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

PRODUCT PROFILE Concrete is a composite construction material composed primarily of aggregate, cement and water. Concrete is widely used for making architectural structures, foundations, brick/block walls, pavements, bridges/overpasses, motorways/roads, runways, parking structures, dams, pools/reservoirs, pipes, footings for gates, fences and poles and even boats. Concrete blocks for building houses were first made in Europe around 1850. Ready mix concrete is a modern trend of introduction in the Asian Countries. It is already introduce long before in the European Countries. It is new concept of use concrete in the construction area. Ready mix concrete has advantages in the area where immediate requirement of concrete mixture like in the preparation of bridge overhead roads on or the road construction. In India there is a hope to get good scope of RMC within short period. There are plenty of raw materials and plant machineries in India indigenously. Technical Specifications of Concrete Blocks Typical size -300 x 200 x 150 mm Average compressive strength at 28 days 50-110 kg/sq.cm Mix Proportion -1:12-14 (1 part cement: 12-14 parts sum graded aggregates) Water absorption in 24 hours -less than 10% by weight of block Applications The concrete hollow blocks are used for building construction in developed countries. It takes less time in building work when concrete hollow blocks are used for building walls. Several bit of wall height can be constructed in a few hours in case of concrete hollow block walls compared with much slower rate of construction with conventional bricks. The second major advantage derived by the use of concrete hollow blocks is that the cavities in the blocks are fitted with air column even after completion of the building work. The cavity firmed in the concrete blocks makes it easy for prompt handling and higher in weight in comparison to the solid blocks of the same dimensions. Thus, workers engaged in building construction work feel less exhausted even after long stretch of work. It is used in the construction of bridge, dam overhead roads, pools, multi stories buildings etc. Global demand National Scenario India is the second largest producer of cement in the world after China. It is followed by Japan and the USA. The overall turnover of the industry is placed at Rs 600 bn. India accounts for a share of about 6% against China's 37% and the USA's 5% of global production. India is the second largest producer of cement in the world after China. It is followed by Japan and the USA. The overall turnover of the industry is placed at Rs 600 bn. India accounts for a share of about 6% against China's 37% and the USA's 5% of global production. Cement and ready mix concrete demand is dependent on the level of construction activities. Construction activities are in turn closely related to a number of macroeconomic factors such as consumer spending, population growth, manufacturing sector growth, inflation rates, and government spending etc. The construction industry is the second largest industry in India after agriculture. It accounts for about 11% of India’s GDP. Construction constitutes 40% to 50% of India's capital expenditure on projects in various sectors such as highways, roads, railways, energy, airports, irrigation etc. The growth of RMC (Ready Mix concrete) in India has in the past been predominantly driven by demand from the metro cities. International scenario The world market for Ready Mix Concrete is projected to reach $105.2 billion by the year 2015. This is primarily driven by rapid growth in infrastructure, residential sectors, and non residential sectors in various parts of the world. Further, the rapidly growing demand for the ready mix concrete in urban areas will also contribute to the market growth. The demand of concrete block & ready mix concrete in the market is immense and therefore its market position is splendid. Hence it is an excellent field to venture.
Plant capacity: 2400000 NO.s Concrete blocks /Annum, 49000 Cubic metre Ready mix concrete/Annum, Plant & machinery: 1068 Lakhs
Working capital: -T.C.I: Cost of project: 1477 Lakhs
Return: 44.00%Break even: 42.00%
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  • T.C.I is Total Capital Investment
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