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Concrete, Cement and Cement based Products and Projects

The Indian cement industry is on a capacity expansion spree and was expected in 2007-08 to add another 60 mn tonne, with an investment of around Rs 100 bn. Between 2005 and 2008 around 55 companies announced either greenfield or brownfield expansion plans. With these projects, India's cement capacity was to touch a new high of approximately 200 mn tonne by 2008. Indian cement firms had also plans to increase their capacity by 74 mn tonne by 2010 with investment of Rs 300 bn. Companies like Zuari Cement, OCL, Dalmia Cement, Binani Cement, Birla Corp, India Cements, Saurashtra Cement, NCL Industries and JK Cement have proposed or are implementing capacity expansion projects. By 2008, about 21.5 mn tonne of additional capacity was expected to be realised through expansion only. 

The overall capacity expanded to 210 mn tonne (MT) in 2008-09. According to Cement Manufacture's Association, capacity of around 13.5 mn tonne was added in 2008-09, of which 9.85 mn tonne was contributed by greenfield projects. The industry is expected to add 50-60 mn tonne in the next two years. Most of the large players will add up capacities under their capital expenditure programmes. Leading the lot is Jaypee group which recently announced expansion of 25 mn toone, ACC has plans to expand capacities by 7 mn tonne, Ambuja Cement by around 7.5 mn tonne, Madaras Cement by 6 mn tonne and UltraTech by 5 mn tonne.

The small and medium sized cement companies are looking at adding around 15-20 mn tonne of capacity per annum in the next two years. Binani Cement was to add 2.2 mn tonne in 2007-08, Dalmia Cement was expected to add 2.3 mn tonne. A division of Century Textiles was to add 1.5 mn tonne. Similarly, Jaiprakash Associates were expected to add 4.2 m tonne. J K Cement has planning to add 3.5 mn tonne by 2008-09. Kesoram has announced plans to add another 1.7 mn tonne. Madras Cements 4 mn tonne; Mangalam Cement of 11.0 mn tonne, OCL of 2.5 mn tonne; and Shree Cement 4.5 mn tonne. 

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Cement Grinding Unit

Cement grinding are used to improve the efficiency of cement production and reduce energy consumption. Cement grinding have been used for improving cement clinker grinding efficiency, power flow ability, and strength development of binders. The cement industry in India is probably the most efficient in the world and has a well deserved reputation for technology upgradation. The proper selection of plant and machinery, and process systems and auxiliary equipment is not only important from the energy efficiency point of view, but also critical from the plants. India is the second largest producer of cement in the world. No wonder, India's cement industry is a vital part of its economy, providing employment to more than a million people, directly or indirectly. Ever since it was deregulated in 1982, the Indian cement industry has attracted huge investments, both from Indian as well as foreign investors. India has a lot of potential for development in the infrastructure and construction sector and the cement sector is expected to largely benefit from it. Some of the recent major initiatives such as development of 98 smart cities are expected to provide a major boost to the sector. Cement production capacity stood at 502 million tonnes per year (mtpy) in 2018. Cement consumption is expected to grow by 4.5 per cent in FY19 supported by pick-up in the housing segment and higher infrastructure spending. The industry is currently producing 280 MT for meetings its domestic demand and 5 MT for exports requirement. The Indian cement industry is dominated by a few companies. The top 20 cement companies account for almost 70 per cent of the total cement production of the country. A total of 210 large cement plants account for a cumulative installed capacity of over 350 million tonnes, with 350 small plants accounting for the rest. Of these 210 large cement plants, 77 are located in the states of Andhra Pradesh, Rajasthan and Tamil Nadu.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Cement Plant

Cement is a material with adhesive and cohesive properties which make it capable of bonding minerals fragments into a compact whole. It can be defined as any substance, which can join unite two or more pieces of some other substance together to form a unit mass. Cement is the binding agent in concrete, which is a combination of cement, mineral aggregates and water. Concrete is a key building material for a variety of applications. The global cement market size was valued at USD 355.6 billion in 2016. It is expected to register a CAGR of 7.8% from 2017 to 2025. Increasing investments in the infrastructure sector is one of the key trends escalating market growth. As per the World Bank in 2016, the global infrastructure investment is likely to reach nearly USD 94 trillion by 2040. As a whole there is a good scope for new entrepreneur to invest in this business. Few Indian major players are as under • A C C Ltd. • Adani Cements Ltd. • Ambuja Cements Ltd. • B R Cement Industry Ltd. • Bagalkot Cement & Inds. Ltd. • Bharathi Cement Corpn. Pvt. Ltd. • Bhilai Jaypee Cement Ltd.
Plant capacity: 200 MT/DayPlant & machinery: Rs 683 lakhs
Working capital: -T.C.I: Cost of Project: 2343 lakhs
Return: 26.00%Break even: 60.00%
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Glass Reinforced Concrete (GRC)

Glass Reinforced Concrete (GRC). Production of GRC or GFRC. Glass Fibre Reinforced Concrete (GRFC) Industry GRC or GFRC is made in thin concrete sections created by a proprietary process of machine spraying an enriched OP cement and aggregate mix within which alkali resistant glass fibres provide the reinforcement. Unlike steel, glass fibres will never rust and are placed throughout the thickness of the panels. GRC is approximately 80% lighter than pre-cast steel reinforced concrete cladding, it offers greater versatility due to its superior compressive strength and most importantly its flexural properties. Due to the reduced weight it is environmentally friendly in comparison to pre-cast concrete with lower co2 emissions caused during manufacture. The emission reductions are significantly enhanced if the reduced load on the superstructure with the resultant economies in structural frame and foundations are taken in to account. GRC receives a BREEAM A+ material rating and is easy to handle and fast to erect due to its lightweight mounting on a range of bespoke support systems. GRC is a composite material produced by reinforcement of a cementitious matrix with alkali resistant glass fibres. It can be produced in different grades, according to its flexural strength, and therefore its range of application is very wide. In its basic form, it is used to produce simple ornamental items; while in its high-tech version, it is the preferred construction material to produce large, thin-walled structural elements of very complex shapes. Glass fibre Reinforced Concrete or GRC (sometimes called Glassfibre Reinforced Cement and Glass Fiber Reinforced Concrete or GFRC), and known around the world by various names such as Composite Ciment Verre or CCV, Fiber Beton, Fiber Takviyeli Beton and Glasfaserbeton or GFB, is a mixture of cement, fine aggregate, water, chemical admixtures and alkali resistant glassfibres. Glassfibre Reinforced Concrete (GRC) is a material which today is making a significant contribution to the economics, to the technology and to the aesthetics of the construction industry worldwide. Global Glass Fiber Reinforced Concrete (GFRC) is a type of fiber reinforced concrete which consists of a mixture of cement, sand, water, alkali-resistant glass fiber, and concrete. It is mainly used in construction industry for exterior facade panels, piping, decorative non-recoverable formwork and as architectural precast concrete. GFRC is a composite material which is more preferred for external infrastructure due to several advantages such as fire resistance, lightweight, high mechanical strength, aesthetic properties and superior crack resistance. Market outlook The GFRC market was valued at USD 1.83 Billion in 2017 and is projected to reach USD 3.32 Billion by 2023, at a CAGR of 10.5% during the forecast period. Increasing demand for fire & weather resistance, design flexibility, dimensional stability, ease of handling and rapid installation is driving the growth of the GFRC market. Increase in the number of construction projects in developed and emerging economies is also contributing to the growth of the GFRC market. The global glass fiber reinforced concrete market (GFRC) is likely to gain significant momentum in the coming years, owing to the rising concerns about environment conservation. GFRC is produced using recycled and low toxicity raw materials including glass fibers, sand, cement, and water. They offer superior mechanical characteristics as compared to traditional building materials such as steel reinforced concrete (SRC). GFRC is durable, lightweight, and long lasting, thereby reducing the maintenance and transportation costs associated with its usage. The growing awareness regarding the advantages offered by this concrete is estimated to augur well for the growth of the global market. Increase in the number of construction projects in the developed or developing countries act as a driving factor for glass fiber reinforced concrete (GFRC) market. Due to attributes like weather and fire resistance, GFRC is preferred in the construction industry. Furthermore, increasing industrialization, rapid urbanization, changing lifestyle, and growth in spending capacity are some other factors driving the growth of the GFRC market. Industries such as tour & traveling is also fueled because of changing lifestyle of consumers and growth in their spending capacity which drives the hospitality industry. Many hotels and resorts are constructed by using GFRC which helps in the growth of GFRC market. The GFRC market has been segmented on the basis of process, application, and region. Based on process, the GFRC market has been classified into spray, premix, and hybrid. The hybrid process segment of the GFRC market is projected to grow at the highest CAGR during the forecast period, in terms of value and volume. The hybrid process is an emerging and advanced technology used for the production of GFRC. This process is expected to lower the labor input, thereby decreasing production cost. Thus, the demand for the hybrid process based GFRC is projected to increase considerably during the forecast period. On the basis of process, the market of GFRC has been segmented into spray, premix, and hybrid. The spray process segment is expected to be the largest market segment because of its ultimate performance and flexibility. A large number of end users prefers spray process because of its better performance and usage in different applications in the construction sector. It is a modern method of producing GFRC and can be used as a replacement for traditional hand sprayed production methods. During the mixing process, the fiber is added to the matrix and is pumped to a spray gun. Sprayed GFRC offers superior ductility which enables constructors to use panels of different sizes freely. On the basis of geography, the global GFRC market can be segmented into North America, Asia Pacific, Latin America, Europe, and the Middle East and Africa. The Europe region is estimated to expand at a brisk pace over the forthcoming years, with the U.K. being a major revenue contributor. The growth of this region can be attributed to the rising environmental concerns and the robust growth of the construction industry. Asia Pacific and Latin America are likely to flourish owing to the increasing mining and construction activities and rising disposable income of consumers. The market for GFRC in North America is anticipated to expand at a promising rate in the near future. The major key players are Willis Construction Co., Inc. (U.S.), Fibrex Construction Group (UAE), Formglas Products Ltd. (Canada), Clark Pacific (U.S.), Ultratech Cement Ltd. (India), Betofiber A.S. (Turkey), BB Fiberbeton (Denmark), Nanjing Beilida New Material System Engineering Co., Ltd. (China), Stromberg Architectural (U.S.), Low & Bonar (U.K.) and Loveld (Belgium). Tags #Glass_Fibre_Reinforced_Concrete, #GFRC, #GRC, #Glass_Fibre_Reinforced_Concrete_(GRC), Glass Fibre Reinforced Concrete, Glass Fiber Reinforced Concrete Pdf, #GRC_Manufacturing, Glass Reinforced Concrete Manufacturing, Manufacture of Glass Reinforced Concrete (GRC), Production of Glass Fibre Reinforced Cement, GRC/GFRC Production, Glass Fibre Reinforced Concrete Manufacture, Glass Fiber Reinforced Concrete or GFRC, #Manufacture_of_GRC, Glass-Fiber Reinforced Concrete (GRC - GFRC), Manufacturing Process of Glass Fibre Reinforced Concrete (GRC), #Glass_Fiber_Reinforced_Concrete_Products, GRC Manufacture, #GFRC_(Glass_Fiber_Reinforced_Concrete), GFRC Fiber-Concrete or Fiber-Concrete, #Manufacture_of_Glass_Reinforced_Concrete_(GRC), Application of GRC, GRC Products Manufacture in India, GRC Manufacturing Business, Construction Material, Commercial Production of Glass Fiber, Glass Reinforced Concrete Manufacture in India, Glass Fiber Reinforced Concrete Business, GRC Production, Manufacturing of GRC, Manufacture of Glass fibre Reinforced Concrete Product, Detailed Project Report on Glass Fibre Reinforced Concrete Manufacture, #Project_Report_on_GRC_Manufacturing_Business, Pre-Investment Feasibility Study on GRC/GFRC Production, Techno-Economic feasibility study on GRC Manufacturing Business, Feasibility report on Glass Fibre Reinforced Concrete Manufacture, Free Project Profile on GRC/GFRC Production, Project profile on GRC Manufacturing Business, Download free project profile on Glass Fiber Reinforced Concrete Business
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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