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Concrete, Cement and Cement based Products and Projects

The Indian cement industry is on a capacity expansion spree and was expected in 2007-08 to add another 60 mn tonne, with an investment of around Rs 100 bn. Between 2005 and 2008 around 55 companies announced either greenfield or brownfield expansion plans. With these projects, India's cement capacity was to touch a new high of approximately 200 mn tonne by 2008. Indian cement firms had also plans to increase their capacity by 74 mn tonne by 2010 with investment of Rs 300 bn. Companies like Zuari Cement, OCL, Dalmia Cement, Binani Cement, Birla Corp, India Cements, Saurashtra Cement, NCL Industries and JK Cement have proposed or are implementing capacity expansion projects. By 2008, about 21.5 mn tonne of additional capacity was expected to be realised through expansion only. 

The overall capacity expanded to 210 mn tonne (MT) in 2008-09. According to Cement Manufacture's Association, capacity of around 13.5 mn tonne was added in 2008-09, of which 9.85 mn tonne was contributed by greenfield projects. The industry is expected to add 50-60 mn tonne in the next two years. Most of the large players will add up capacities under their capital expenditure programmes. Leading the lot is Jaypee group which recently announced expansion of 25 mn toone, ACC has plans to expand capacities by 7 mn tonne, Ambuja Cement by around 7.5 mn tonne, Madaras Cement by 6 mn tonne and UltraTech by 5 mn tonne.

The small and medium sized cement companies are looking at adding around 15-20 mn tonne of capacity per annum in the next two years. Binani Cement was to add 2.2 mn tonne in 2007-08, Dalmia Cement was expected to add 2.3 mn tonne. A division of Century Textiles was to add 1.5 mn tonne. Similarly, Jaiprakash Associates were expected to add 4.2 m tonne. J K Cement has planning to add 3.5 mn tonne by 2008-09. Kesoram has announced plans to add another 1.7 mn tonne. Madras Cements 4 mn tonne; Mangalam Cement of 11.0 mn tonne, OCL of 2.5 mn tonne; and Shree Cement 4.5 mn tonne. 

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Cement Grinding Unit

Cement grinding are used to improve the efficiency of cement production and reduce energy consumption. Cement grinding have been used for improving cement clinker grinding efficiency, power flow ability, and strength development of binders. The cement industry in India is probably the most efficient in the world and has a well deserved reputation for technology upgradation. The proper selection of plant and machinery, and process systems and auxiliary equipment is not only important from the energy efficiency point of view, but also critical from the plants. India is the second largest producer of cement in the world. No wonder, India's cement industry is a vital part of its economy, providing employment to more than a million people, directly or indirectly. Ever since it was deregulated in 1982, the Indian cement industry has attracted huge investments, both from Indian as well as foreign investors. India has a lot of potential for development in the infrastructure and construction sector and the cement sector is expected to largely benefit from it. Some of the recent major initiatives such as development of 98 smart cities are expected to provide a major boost to the sector. Cement production capacity stood at 502 million tonnes per year (mtpy) in 2018. Cement consumption is expected to grow by 4.5 per cent in FY19 supported by pick-up in the housing segment and higher infrastructure spending. The industry is currently producing 280 MT for meetings its domestic demand and 5 MT for exports requirement. The Indian cement industry is dominated by a few companies. The top 20 cement companies account for almost 70 per cent of the total cement production of the country. A total of 210 large cement plants account for a cumulative installed capacity of over 350 million tonnes, with 350 small plants accounting for the rest. Of these 210 large cement plants, 77 are located in the states of Andhra Pradesh, Rajasthan and Tamil Nadu.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Cement Plant

Cement is a material with adhesive and cohesive properties which make it capable of bonding minerals fragments into a compact whole. It can be defined as any substance, which can join unite two or more pieces of some other substance together to form a unit mass. Cement is the binding agent in concrete, which is a combination of cement, mineral aggregates and water. Concrete is a key building material for a variety of applications. The global cement market size was valued at USD 355.6 billion in 2016. It is expected to register a CAGR of 7.8% from 2017 to 2025. Increasing investments in the infrastructure sector is one of the key trends escalating market growth. As per the World Bank in 2016, the global infrastructure investment is likely to reach nearly USD 94 trillion by 2040. As a whole there is a good scope for new entrepreneur to invest in this business. Few Indian major players are as under • A C C Ltd. • Adani Cements Ltd. • Ambuja Cements Ltd. • B R Cement Industry Ltd. • Bagalkot Cement & Inds. Ltd. • Bharathi Cement Corpn. Pvt. Ltd. • Bhilai Jaypee Cement Ltd.
Plant capacity: 200 MT/DayPlant & machinery: Rs 683 lakhs
Working capital: -T.C.I: Cost of Project: 2343 lakhs
Return: 26.00%Break even: 60.00%
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Glass Reinforced Concrete (GRC)

Glass Reinforced Concrete (GRC). Production of GRC or GFRC. Glass Fibre Reinforced Concrete (GRFC) Industry GRC or GFRC is made in thin concrete sections created by a proprietary process of machine spraying an enriched OP cement and aggregate mix within which alkali resistant glass fibres provide the reinforcement. Unlike steel, glass fibres will never rust and are placed throughout the thickness of the panels. GRC is approximately 80% lighter than pre-cast steel reinforced concrete cladding, it offers greater versatility due to its superior compressive strength and most importantly its flexural properties. Due to the reduced weight it is environmentally friendly in comparison to pre-cast concrete with lower co2 emissions caused during manufacture. The emission reductions are significantly enhanced if the reduced load on the superstructure with the resultant economies in structural frame and foundations are taken in to account. GRC receives a BREEAM A+ material rating and is easy to handle and fast to erect due to its lightweight mounting on a range of bespoke support systems. GRC is a composite material produced by reinforcement of a cementitious matrix with alkali resistant glass fibres. It can be produced in different grades, according to its flexural strength, and therefore its range of application is very wide. In its basic form, it is used to produce simple ornamental items; while in its high-tech version, it is the preferred construction material to produce large, thin-walled structural elements of very complex shapes. Glass fibre Reinforced Concrete or GRC (sometimes called Glassfibre Reinforced Cement and Glass Fiber Reinforced Concrete or GFRC), and known around the world by various names such as Composite Ciment Verre or CCV, Fiber Beton, Fiber Takviyeli Beton and Glasfaserbeton or GFB, is a mixture of cement, fine aggregate, water, chemical admixtures and alkali resistant glassfibres. Glassfibre Reinforced Concrete (GRC) is a material which today is making a significant contribution to the economics, to the technology and to the aesthetics of the construction industry worldwide. Global Glass Fiber Reinforced Concrete (GFRC) is a type of fiber reinforced concrete which consists of a mixture of cement, sand, water, alkali-resistant glass fiber, and concrete. It is mainly used in construction industry for exterior facade panels, piping, decorative non-recoverable formwork and as architectural precast concrete. GFRC is a composite material which is more preferred for external infrastructure due to several advantages such as fire resistance, lightweight, high mechanical strength, aesthetic properties and superior crack resistance. Market outlook The GFRC market was valued at USD 1.83 Billion in 2017 and is projected to reach USD 3.32 Billion by 2023, at a CAGR of 10.5% during the forecast period. Increasing demand for fire & weather resistance, design flexibility, dimensional stability, ease of handling and rapid installation is driving the growth of the GFRC market. Increase in the number of construction projects in developed and emerging economies is also contributing to the growth of the GFRC market. The global glass fiber reinforced concrete market (GFRC) is likely to gain significant momentum in the coming years, owing to the rising concerns about environment conservation. GFRC is produced using recycled and low toxicity raw materials including glass fibers, sand, cement, and water. They offer superior mechanical characteristics as compared to traditional building materials such as steel reinforced concrete (SRC). GFRC is durable, lightweight, and long lasting, thereby reducing the maintenance and transportation costs associated with its usage. The growing awareness regarding the advantages offered by this concrete is estimated to augur well for the growth of the global market. Increase in the number of construction projects in the developed or developing countries act as a driving factor for glass fiber reinforced concrete (GFRC) market. Due to attributes like weather and fire resistance, GFRC is preferred in the construction industry. Furthermore, increasing industrialization, rapid urbanization, changing lifestyle, and growth in spending capacity are some other factors driving the growth of the GFRC market. Industries such as tour & traveling is also fueled because of changing lifestyle of consumers and growth in their spending capacity which drives the hospitality industry. Many hotels and resorts are constructed by using GFRC which helps in the growth of GFRC market. The GFRC market has been segmented on the basis of process, application, and region. Based on process, the GFRC market has been classified into spray, premix, and hybrid. The hybrid process segment of the GFRC market is projected to grow at the highest CAGR during the forecast period, in terms of value and volume. The hybrid process is an emerging and advanced technology used for the production of GFRC. This process is expected to lower the labor input, thereby decreasing production cost. Thus, the demand for the hybrid process based GFRC is projected to increase considerably during the forecast period. On the basis of process, the market of GFRC has been segmented into spray, premix, and hybrid. The spray process segment is expected to be the largest market segment because of its ultimate performance and flexibility. A large number of end users prefers spray process because of its better performance and usage in different applications in the construction sector. It is a modern method of producing GFRC and can be used as a replacement for traditional hand sprayed production methods. During the mixing process, the fiber is added to the matrix and is pumped to a spray gun. Sprayed GFRC offers superior ductility which enables constructors to use panels of different sizes freely. On the basis of geography, the global GFRC market can be segmented into North America, Asia Pacific, Latin America, Europe, and the Middle East and Africa. The Europe region is estimated to expand at a brisk pace over the forthcoming years, with the U.K. being a major revenue contributor. The growth of this region can be attributed to the rising environmental concerns and the robust growth of the construction industry. Asia Pacific and Latin America are likely to flourish owing to the increasing mining and construction activities and rising disposable income of consumers. The market for GFRC in North America is anticipated to expand at a promising rate in the near future. The major key players are Willis Construction Co., Inc. (U.S.), Fibrex Construction Group (UAE), Formglas Products Ltd. (Canada), Clark Pacific (U.S.), Ultratech Cement Ltd. (India), Betofiber A.S. (Turkey), BB Fiberbeton (Denmark), Nanjing Beilida New Material System Engineering Co., Ltd. (China), Stromberg Architectural (U.S.), Low & Bonar (U.K.) and Loveld (Belgium). Tags #Glass_Fibre_Reinforced_Concrete, #GFRC, #GRC, #Glass_Fibre_Reinforced_Concrete_(GRC), Glass Fibre Reinforced Concrete, Glass Fiber Reinforced Concrete Pdf, #GRC_Manufacturing, Glass Reinforced Concrete Manufacturing, Manufacture of Glass Reinforced Concrete (GRC), Production of Glass Fibre Reinforced Cement, GRC/GFRC Production, Glass Fibre Reinforced Concrete Manufacture, Glass Fiber Reinforced Concrete or GFRC, #Manufacture_of_GRC, Glass-Fiber Reinforced Concrete (GRC - GFRC), Manufacturing Process of Glass Fibre Reinforced Concrete (GRC), #Glass_Fiber_Reinforced_Concrete_Products, GRC Manufacture, #GFRC_(Glass_Fiber_Reinforced_Concrete), GFRC Fiber-Concrete or Fiber-Concrete, #Manufacture_of_Glass_Reinforced_Concrete_(GRC), Application of GRC, GRC Products Manufacture in India, GRC Manufacturing Business, Construction Material, Commercial Production of Glass Fiber, Glass Reinforced Concrete Manufacture in India, Glass Fiber Reinforced Concrete Business, GRC Production, Manufacturing of GRC, Manufacture of Glass fibre Reinforced Concrete Product, Detailed Project Report on Glass Fibre Reinforced Concrete Manufacture, #Project_Report_on_GRC_Manufacturing_Business, Pre-Investment Feasibility Study on GRC/GFRC Production, Techno-Economic feasibility study on GRC Manufacturing Business, Feasibility report on Glass Fibre Reinforced Concrete Manufacture, Free Project Profile on GRC/GFRC Production, Project profile on GRC Manufacturing Business, Download free project profile on Glass Fiber Reinforced Concrete Business
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Business Plan for Manufacturing Prestressed Concrete Sleepers

One of the most essential applications of a railway track system is concrete sleepers. Prestressed concrete sleepers have good impact load characteristics and ultimate load carrying capability, but their fatigue life is short. The railway sleeper, which is located between the rail and the ballast, is an important railway component. Timber, concrete, steel, or other engineering materials can be used to make the sleepers, and concrete is widely utilised around the world. Prestressing is the act of applying a load to a deforming structure in order to make it better capable of withstanding a work load or deflecting less. Concrete sleepers have several disadvantages in addition to their benefits, such as longer life and strength. Their great weight necessitated specialist tools for laying and installation, as well as their manufacture casts, and their initial cost is nearly double that of hardwood timber sleepers. The places where cracking typically develops owing to tensile stresses are placed under compressive strain to largely offset this propensity, resulting in a significant reduction in cracking. Properly prestressed constructed sleepers can also greatly reduce cracking due to drying shrinkage. It is then employed in places where its freezing thawing endurance, which is slightly higher than that of comparable non-stressed sleepers, is required. Functions of Sleepers Sleepers serve the following purposes on a railway track: Maintain appropriate gauge on the rails at all times. In other words, precise gauge on straights and flat curves, slightly loose on sharp curves, and slightly tight in diamond crossings. Ensure that the rails are supported equally and firmly throughout. Distribute the load transmitted through rails over a vast area of ballast beneath the bridge or to the bridge girders, as needed. Maintain adequate rail level in turnouts and crossovers, as well as in the ward slope along straight tracks. The market is expected to increase at a CAGR of 5.96 percent from USD 104.03 billion in 2017 to USD 138.96 billion in 2022. Civil Engineering infrastructure, which includes track, bridges, and land, is the greatest static infrastructure of Indian Railways. The organization's vision must be followed when managing this massive infrastructure. All of these infrastructures are managed and maintained by Indian Railways' civil engineering department. It also plays a major role in the development of infrastructure, technical leaps in numerous industries, high-speed transit, and the creation of world-class stations. Trains are an essential part of our daily lives. Thousands of people go from one location to another, and thousands of tonnes of products are moved. Trains operate 24 hours a day, making them particularly useful for long journeys. While wealthy people can travel great distances by air, the middle and lower classes, who cannot afford the expensive air tickets, are completely reliant on trains for long excursions. Moreover, there are thousands of daily travellers that travel to other locations for business or services. To fulfil the rigorous criteria, automation in the sleeper sector strives to improve efficiency, achieve zero defects, and meet just-in-time supply requirements of not only Indian Railways, but also Metro Rail systems and Private Railway siding markets. Key Players • Alpine Housing Devp. Corpn. Ltd. • Bemco Sleepers Ltd. • Calcutta Springs Ltd. • Concrete Techno Project Ltd. • Concrete Udyog Ltd. • Daya Concretes Pvt. Ltd.
Plant capacity: 1,000 Pcs per DayPlant & machinery: 26.59 Cr
Working capital: -T.C.I: Cost of Project: 38.12 Cr
Return: 27.00%Break even: 40.00%
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Setup Unit Of Cement Plant with Power Generation

Cement is a critical binding representative that is made use of in the construction industry. It is basically a fine powder made from limestone, clay, and also other products, which is then blended with water to develop a paste that hardens and binds products like sand, gravel, as well as smashed stone together to create Cement. Cement is a flexible and crucial element in the construction sector. It is utilized in a range of applications including the building and construction of roadways, bridges, buildings, and also framework tasks. Without Cement, the construction sector as we know it would certainly not exist. It is an important material that holds everything with each other, making it solid as well as long lasting. Benefit of Starting Cement Plant • High Need for Cement: The construction sector greatly relies upon cement, as well as its demand continues to increase as a result of population growth, urbanization, and also infrastructure growth. Starting a cement plant ensures a continuous flow of clients, making it a rewarding investment. • Minimal Competitors: There are few cement plants worldwide, which suggests that the competitors out there is not expensive. This produces an excellent possibility for entrepreneurs to develop themselves as a trusted provider of cement in the marketplace. • Low Operating Expense: Running a cement plant entails reduced operating costs, making it a wonderful investment for business owners that intend to optimize their revenues. Most of the plant's operations are automated, requiring minimal manual labor. • Environmentally-Friendly: Cement plants have actually been embracing environmentally-friendly innovations, which reduce pollution and also enhance sustainability. This not just makes it an excellent financial investment for entrepreneurs, however it likewise assists protect the environment. • Boost Citizen Economic Climate: Cement plants use numerous people, which offers task possibilities for the neighborhood community. This boosts the regional economic situation as well as urges social advancement. Indian Market Outlook The India cement market size reached 3,644.5 Million Loads in 2022. Looking forward, IMARC Team anticipates the market to get to 4,832.6 Million Bunches by 2028, displaying a development rate (CAGR) of 4.94% throughout 2023-2028. Cement refers to a binding product obtained by grinding a mixture of clay as well as sedimentary rock. It is additionally manufactured making use of other materials, such as shale, clay, slate, chalk, silica, iron ore and also blast heater slag, which are heated up at a high temperature to create a brick-like compound that is after that grounded into great powder to create cement. In India, cement is thoroughly utilized as a prime component for building residences, roadways, bridges and also various other public structures. India is the second biggest cement producer in the world and accounted for over 7% of the global mounted ability. Of the total capability, 98% lies with the economic sector and the rest with public field. The leading 20 business make up around 70% of the overall cement production in India. As India has a high amount as well as top quality of sedimentary rock down payments through-out the country, the cement sector promises huge possibility for growth. The Federal government of India is highly concentrated on infrastructure advancement to enhance financial growth and also is aiming for 100 smart cities. The Government also intends to increase the ability of trains as well as the centers for dealing with as well as storage space to reduce the transport of cement as well as minimize transportation cost. These measures would lead to a boosted building task, thereby increasing cement demand. Global Market Outlook The Global cement market dimension got to US$ 363.2 Billion in 2022. Looking forward, IMARC Team anticipates the marketplace to get to US$ 518.5 Billion by 2028, exhibiting a development rate (CAGR) of 6.22% throughout 2023-2028. The enhancing global populace as well as fast urbanization are resulting in the growing requirement for the construction of domestic as well as commercial structures. This, together with a significant increase in remodeling, remodelling, as well as reconstruction of frameworks as well as the growth of mega framework jobs in numerous countries, are militarizing the need for cement around the world. North America is poised to experience healthy development in terms of profits during the projection period. Rising popularity of single-family systems in countries such as the United States and also Canada is anticipated to produce demand for domestic building, consequently improving the uptake of cement. According to Japan's Ministry of Land, Framework, Transport and Tourist (MLIT), the number of brand-new housing starts enhanced for the first time in 3 years in 2021. The variety of brand-new real estate starts in 2021 was 865,909 units, a boost of 6.6% from 2020. Personalized house starts boosted to 281,279 units by 6.9% year on year in 2021, while, rental housing raised for the first time in five years to 337,752 systems by 9.2% contrasted to 2020. Conclusion The cement plant sector is currently experiencing eruptive development, and also it reveals no indicators of slowing down anytime quickly. This financially rewarding company has countless benefits for business owners looking to buy this field, from job development to considerable returns on investment. Beginning a cement plant organization can be a wise and also successful financial investment. Key Players • CEMEX (Mexico) • HeidelbergCement (Germany) • InterCement (Brazil) • LafargeHolcim (Switzerland) • CRH plc (Ireland) • The Siam Cement Group (Thailand) • Titan Cement Company S.A. (Greece) • Aditya Birla Ultratech (India) • Votorantim Cimentos (Brazil) • Buzzi Unicem S.p.A. (Italy) • Mitsubishi Cement Corporation (U.S.) • Argos USA Corporation (U.S.) • CNBM International Corporation (China) • Taiheiyo Cement Corporation (Japan) • Drake Cement LLC (U.S.)
Plant capacity: Cement Plant 40,000 Bags Per DayPlant & machinery: 16500 Lakhs
Working capital: -T.C.I: Cost of Project: 25200 Lakhs
Return: 26.00%Break even: 45.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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