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Business Ideas: Above 5 Crore (Plant and Machinery): Selected Project Profiles for Entrepreneurs, Startups

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Baby & Adult Diaper and Sanitary Pads

Modern disposable baby diapers and incontinence products have a layered construction, which allows the transfer and distribution of urine to an absorbent core structure where it is locked in. Basic layers are an outer shell of breathable polyethylene film or a nonwoven and film composite which prevents wetness and soil transfer, an inner absorbent layer of a mixture of air-laid paper and superabsorbent polymers for wetness, and a layer nearest the skin of nonwoven material with a distribution layer directly beneath which transfers wetness to the absorbent layer. Thus, due to this property, the diapers are gaining huge consumption amongst the baby as well as adult population. Further, it is anticipated that the Baby Diaper market is expected to reach around INR 200 Billion by 2022, growing at a double digit CAGR over the forecasted period 2017-2022. Other common features of disposable diapers include one or more pairs of either adhesive or Velcro tapes to keep the diaper securely fastened. Some diapers have tapes which are refastenable to allow adjusting of fit or reapplication after inspection. Elasticized fabric single and double gussets around the leg and waist areas aid in fitting and in containing urine or stool which has not been absorbed. This is due to lack of awareness and economic inability for adopting better precautions like use of good sanitary napkins during menstruation period. Usually different varieties of sanitary napkins are found available in the market but they are very expensive and are not affordable for rural & under-privileged women and girls. In India, the technology for sanitary napkins available by processing of raw cotton spinning and weaving to napkins. On small scale, the processed cotton is purchased which is spinned and woven. Previously, in Japan, absorbent cotton was used for the purpose. But the use of absorbent cotton limited bodily movement considerably. P&G’s Pampers dominates the overall diaper industry, followed by Huggies and Mamy Poko. P&G’s lack of innovation and focus on higher margins amid aggressive strategies adopted by its competitors to increase their market share is expected to decrease brand’s market share in future. Japanese firm Unicharm, which sells Mamy Poko diapers, overtook Kimberly Clark in baby diaper segment nearly two years ago. In baby diaper segment, Pampers, Mamy Poko and Huggies constitute more than 85% of the market by value whereas in adult diaper segment, Nobel Hygiene and Actifit dominate the industry heavily. This facilitates the development of new technologies and ensures a high quality product. Few Indian major players are as under Carewell Hygiene Products Ltd. Centron Industrial Alliance Ltd. Diapers India Ltd. Godrej Hygiene Products Ltd. Gufic Biosciences Ltd.
Plant capacity: Baby Diapers (4 Pcs.): 84,000 Pkts./ day Adult Diapers (4 Pcs.):18,000 Pkts./ day Sanitary Pads (8 Pcs.): 48,000 Pkts./ dayPlant & machinery: 2167 lakhs
Working capital: -T.C.I: Cost of Project : Rs 4596 lakhs
Return: 31.00%Break even: 42.00%
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Baby & Adult Diaper and Sanitary Pads

Modern disposable baby diapers and incontinence products have a layered construction, which allows the transfer and distribution of urine to an absorbent core structure where it is locked in. Basic layers are an outer shell of breathable polyethylene film or a nonwoven and film composite which prevents wetness and soil transfer, an inner absorbent layer of a mixture of air-laid paper and superabsorbent polymers for wetness, and a layer nearest the skin of nonwoven material with a distribution layer directly beneath which transfers wetness to the absorbent layer. Thus, due to this property, the diapers are gaining huge consumption amongst the baby as well as adult population. Further, it is anticipated that the Baby Diaper market is expected to reach around INR 200 Billion by 2022, growing at a double digit CAGR over the forecasted period 2017-2022. Other common features of disposable diapers include one or more pairs of either adhesive or Velcro tapes to keep the diaper securely fastened. Some diapers have tapes which are refastenable to allow adjusting of fit or reapplication after inspection. Elasticized fabric single and double gussets around the leg and waist areas aid in fitting and in containing urine or stool which has not been absorbed. This is due to lack of awareness and economic inability for adopting better precautions like use of good sanitary napkins during menstruation period. Usually different varieties of sanitary napkins are found available in the market but they are very expensive and are not affordable for rural & under-privileged women and girls. In India, the technology for sanitary napkins available by processing of raw cotton spinning and weaving to napkins. On small scale, the processed cotton is purchased which is spinned and woven. Previously, in Japan, absorbent cotton was used for the purpose. But the use of absorbent cotton limited bodily movement considerably. P&G’s Pampers dominates the overall diaper industry, followed by Huggies and Mamy Poko. P&G’s lack of innovation and focus on higher margins amid aggressive strategies adopted by its competitors to increase their market share is expected to decrease brand’s market share in future. Japanese firm Unicharm, which sells Mamy Poko diapers, overtook Kimberly Clark in baby diaper segment nearly two years ago. In baby diaper segment, Pampers, Mamy Poko and Huggies constitute more than 85% of the market by value whereas in adult diaper segment, Nobel Hygiene and Actifit dominate the industry heavily. This facilitates the development of new technologies and ensures a high quality product. Few Indian major players are as under Carewell Hygiene Products Ltd. Centron Industrial Alliance Ltd. Diapers India Ltd. Godrej Hygiene Products Ltd. Gufic Biosciences Ltd.
Plant capacity: Baby Diapers (4 Pcs.): 84,000 Pkts./ day Adult Diapers (4 Pcs.):18,000 Pkts./ day Sanitary Pads (8 Pcs.): 48,000 Pkts./ dayPlant & machinery: 2167 lakhs
Working capital: -T.C.I: Cost of Project : Rs 4596 lakhs
Return: 31.00%Break even: 42.00%
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Production of Jute Fabric and Gunny Bags

Jute is a natural fibre obtained from the bark of the white jute plant or the tossa jute plant. It is also known as the golden fibre owing to its golden and silky shine, and is extensively used in the manufacturing of packaging products and textiles. As a packaging material, jute offers advantages such as good insulation, low thermal conductivity and moderate moisture retention. On account of this, jute bags are used as packaging material for bulk goods as well as shopping and gift bags. Jute is a vegetable fibre. It is very cheap to produce, and its production levels are similar to that of cotton. It is a bast fibre, like hemp, and flax. Coarse fabrics made of jute are called hessian, or burlap in America. Like all natural fibres, Jute is biodegradable."Jute" is the name of the plant or fiber that is used to make burlap, Hessian or gunny cloth. It is very rough and is very difficult to cut or tear. The global jute bag industry is currently at a nascent stage with encouraging growth aspects. The demand for jute bags has witnessed a surge over the past few years, particularly in the European Union. This can be attributed to the growing environment consciousness in the region. The imports of jute bags in non-producing countries have also been facilitated by the ban on plastic packaging materials and bags. Additionally, the benefits offered by jute bags such as their biodegradability, durability, low cost, high strength, etc. have further supported the market growth. According to the report, the market is projected to reach a value of US$ 3.1 Billion by 2024. Few Indian major players are as under A I Champdany Inds. Ltd. Ashim Kar & Inds. Pvt. Ltd. Auckland International Ltd. Bally Jute Co. Ltd. Caledonian Jute & Inds. Ltd.
Plant capacity: Jute Sacks (0.6 Kg each):100,000,000 Nos. / annumPlant & machinery: Rs 1485 lakhs
Working capital: -T.C.I: Cost of Project :Rs 5168 lakhs
Return: 28.00%Break even: 50.00%
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Methanol from Coal

Methanol is a liquid chemical with the formula CH3OH (often abbreviated MeOH). It is colorless, volatile, flammable, and poisonous. Methanol is made from the destructive distillation of wood and is chiefly synthesized from carbon monoxide and hydrogen. Its principal uses are in organic synthesis, as a fuel, solvent, and antifreeze. Methanol is a polar liquid at room temperature. It is used as antifreeze, solvent, fuel, and as a denaturant for ethanol. The chemical is also used to produce biodiesel via transesterification reaction. Because methanol has toxic properties, it is frequently used as a denaturant additive for ethanol manufactured for industrial purposes. Methanol is frequently called wood alcohol because it was once produced primarily as a byproduct of the destructive distillation of wood. Methanol can be produced from Natural Gas, Indian High Ash Coal, Bio-mass, MSW, stranded and flared gases and India can achieve (through right technology adaptation} to produce Methanol from Indian coal and all other feedstock. The best part world is already moving towards renewable methanol from C02 and the perpetual recycling of C02 into Methanol, say C02 emitted from Steel plants, Geothermal energy or any other source of C02, effectively "Air to Methanol". During the last few years, the use of methanol and DME as fuel has increased significantly. Methanol demand is growing at a robust 6 to 8 % annually. World has installed capacity of 120 MT of Methanol and will be about 200 MT by 2025. Currently Methanol accounts for almost 9% of transport fuel in China. They have converted millions of vehicles running on Methanol. China alone produces 65% of world Methanol and it uses its coal to produce Methanol. Israel, Italy have adopted the Methanol 15% blending program with Petrol and fast moving towards M85 & M100. Japan, Korea have extensive Methanol & DME usage and Australia has adopted GEM fuels (Gasoline, Ethanol & Methanol) and blends almost 56% Methanol. Methanol has become the choice of fuel in Marine Sector worldwide and countries like Sweden are at the forefront of usage. Large passenger ships carrying more than 1500 people are already running on 100% Methanol. African and many Caribbean countries have adopted Methanol cooking fuel and across the world Gensets and industrial boilers are running on Methanol, instead of diesel. Methanol consumption in India has skyrocketed in comparison to production and is dominated by imports. Given the global dynamics of this market, price volatility is a regular feature. Investment opportunity exists for a capacity of over a million tons in India. Methanol is one of the major chemicals traded in the Indian market. The demand for methanol has considerably grown at a decent growth rate of 6.4% from the fiscal year 2011-12 to 2016-17. Demand is expected to grow at about 6.9% per annum over the period of 2016-17 to 2021-22. As demand growth out-paces production, imports will increase substantially during this period. Few Indian major players are as under Ahmedabad Manufacturing & Calico Prtg. Co. Ltd. Assam Petrochemicals Ltd. Assurgen Pharma Pvt. Ltd. Deepak Fertilisers & Petrochemicals Corpn. Ltd. I N A India Ltd.
Plant capacity: Methanol from Coal : 100.0MT / dayPlant & machinery: 285 Cr
Working capital: -T.C.I: Cost of Project : Rs 325 Cr
Return: 9.00%Break even: 44.00%
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Methanol from Bio-Waste

Methanol is a clean burning drop in fuel which can replace both petrol & diesel in transportation & LPG, Wood, Kerosene in cooking fuel. It can also replace diesel in Railways, Marine Sector, Gensets, Power Generation and Methanol based reformers could be the ideal compliment to Hybrid and Electric Mobility. Methanol Economy is the 'Bridge' to the dream of a complete "Hydrogen based fuel systems". Methanol is a liquid chemical with the formula CH3OH (often abbreviated MeOH). It is colorless, volatile, flammable, and poisonous. Methanol is made from the destructive distillation of wood and is chiefly synthesized from carbon monoxide and hydrogen. Its principal uses are in organic synthesis, as a fuel, solvent, and antifreeze. Methanol is a polar liquid at room temperature. It is used as antifreeze, solvent, fuel, and as a denaturant for ethanol. The chemical is also used to produce biodiesel via transesterification reaction. As demand growth out-paces production, imports will increase substantially during this period. GNFC, Deepak Fertilizers and Petrochemical Corporation, Rashtriya Chemicals and Fertilizers and Assam Petrochemicals Limited are the key producers of Methanol; Iran Saudi Arabia and Brunei are the major importing sources of Methanol. This growth is fueled by the use of methanol as fuel in the automotive industry, increasing olefins production from methanol-to-olefin (MTO)/ methanol-to-propylene (MTP) plants in China, and increasing petrochemicals demand, globally. The methanol economy is a lucrative future economy in which methanol and dimethyl ether replace fossil fuel as a means of energy storage, ground transportation fuel, and raw material for synthetic hydrocarbons. During the last few years, the use of methanol and DME as fuel has increased significantly. Methanol demand is growing at a robust 6 to 8% annually. World has installed capacity of 120 MT of Methanol and will be about 200 MT by 2025. Currently Methanol accounts for almost 9% of transport fuel in China. They have converted millions of vehicles running on Methanol. China alone produces 65% of world Methanol and it uses its bio waste to produce Methanol. Israel, Italy have adopted the Methanol 15% blending program with Petrol and fast moving towards M85 & M100. Japan, Korea have extensive Methanol & DME usage and Australia has adopted GEM fuels (Gasoline, Ethanol & Methanol) and blends almost 56% Methanol. Few Indian major players are as under Ahmedabad Manufacturing & Calico Prtg. Co. Ltd. Assam Petrochemicals Ltd. Assurgen Pharma Pvt. Ltd. Deepak Fertilisers & Petrochemicals Corpn. Ltd. I N A India Ltd.
Plant capacity: Methanol from Biowaste: 100.0 MT / dayPlant & machinery: 287 Cr
Working capital: -T.C.I: Cost of Project :Rs 327 Cr
Return: 9.00%Break even: 44.00%
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Disposable Nitrile Gloves

Nitrile gloves are a type of disposable gloves made from synthetic rubber, this means there is no risk of latex allergies. They are the most popular gloves type in our range and offer superior strength, dexterity and resistance to oils and aqueous chemicals in comparison to vinyl or latex. For these reasons, they are often used in the medical, laboratory and manufacturing industries. Nitrile gloves are a great compromise between latex and vinyl. Our Blue Nitrile gloves offer protection from bodily fluids providing a barrier that prevents infection, cross-infection or cross-contamination. Tests revealed that Nitrile gloves are three times more puncture-resistant than rubber gloves. Nitrile gloves protect the wear from a range of chemicals and blood borne pathogens. Our Nitrile Gloves go through an extra process of chlorinating which ease donning. Made from allergy safe compound that feels like latex, but stronger, cheaper and more comfortable. Nitrile exam gloves are the material of choice for many professional users because of its cut resistance, chemical resistance, cost, allergy safe and cleanliness. Indian glove market is growing at 15% while the demand for examination gloves has been rising by 20%per annum. St Mary’s is the largest supplier of centrifugal latex under the brand Cenex, a crucial raw material for manufacturing rubber dipped goods like gloves, balloons, condoms and rubber bands Impact of COVID-19 Impact of COVID-19 on the Worldwide Disposable Gloves Industry to 2025 The global disposable gloves market is highly competitive. Innovations, sustainability, and regulatory adherence constitute three pillars for the disposable gloves market success. Factors such as the growth in the aging population, awareness of infection prevention standards, and expansion of healthcare infrastructure are the major factors contributing to market growth. However, growth in medical tourism, advancement in surgical techniques and medical equipment, increase in public and private investments and government initiatives, the onset of pandemic diseases, and the rise in chronic diseases are other drivers stimulating the demand for disposable gloves. The demand for medical gloves has surged up rapidly in countries such as the UK, China, the US, India, Iran, and Italy due to the outbreak of the COVID-19 pandemic. The disease has increased the importance of hygiene among individuals. The market landscape of disposable gloves, which are fast turning into retail commodities, is expected to be accelerated. When a person touches an object/surface contaminated by COVID-19 infected person, and then touches his own eyes, nose, or mouth, he may get exposed to the virus. Although this is not thought to be a predominant mode of transmission, care should be exercised while handling objects/surface potentially contaminated by suspect/confirmed cases of COVID-19. India disposable gloves market generated $303 million in 2017, and is projected to reach $760 million by 2025, growing at a CAGR of 12.4% from 2018 to 2025. In terms of volume, the market is growing at a CAGR of 8.3% from 2018 to 2025. Few Indian major players are as under Honeywell International (India) Pvt. Ltd. London Rubber India Ltd. Mallcom (India) Ltd. Sara Healthcare Pvt. Ltd. T T K Biomed Ltd. Wellness Forever Medicare Pvt. Ltd.
Plant capacity: Disposable Nitrile Gloves:100,000.0 Pcs. / dayPlant & machinery: Rs 632 lakhs
Working capital: -T.C.I: Cost of Project : Rs 1239 lakhs
Return: 29.00%Break even: 57.00%
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Disposable Nitrile Gloves (Powder Free)

Nitrile gloves are a type of disposable gloves made from synthetic rubber, this means there is no risk of latex allergies. They are the most popular gloves type in our range and offer superior strength, dexterity and resistance to oils and aqueous chemicals in comparison to vinyl or latex. For these reasons, they are often used in the medical, laboratory and manufacturing industries. Nitrile gloves are a great compromise between latex and vinyl. Our Blue Nitrile gloves offer protection from bodily fluids providing a barrier that prevents infection, cross-infection or cross-contamination. Tests revealed that Nitrile gloves are three times more puncture-resistant than rubber gloves. Nitrile gloves protect the wear from a range of chemicals and blood borne pathogens. Our Nitrile Gloves go through an extra process of chlorinating which ease donning. Made from allergy safe compound that feels like latex, but stronger, cheaper and more comfortable. Nitrile exam gloves are the material of choice for many professional users because of its cut resistance, chemical resistance, cost, allergy safe and cleanliness. Indian glove market is growing at 15% while the demand for examination gloves has been rising by 20%per annum. St Mary’s is the largest supplier of centrifugal latex under the brand Cenex, a crucial raw material for manufacturing rubber dipped goods like gloves, balloons, condoms and rubber bands Impact of COVID-19 Impact of COVID-19 on the Worldwide Disposable Gloves Industry to 2025 The global disposable gloves market is highly competitive. Innovations, sustainability, and regulatory adherence constitute three pillars for the disposable gloves market success. Factors such as the growth in the aging population, awareness of infection prevention standards, and expansion of healthcare infrastructure are the major factors contributing to market growth. However, growth in medical tourism, advancement in surgical techniques and medical equipment, increase in public and private investments and government initiatives, the onset of pandemic diseases, and the rise in chronic diseases are other drivers stimulating the demand for disposable gloves. The demand for medical gloves has surged up rapidly in countries such as the UK, China, the US, India, Iran, and Italy due to the outbreak of the COVID-19 pandemic. The disease has increased the importance of hygiene among individuals. The market landscape of disposable gloves, which are fast turning into retail commodities, is expected to be accelerated. When a person touches an object/surface contaminated by COVID-19 infected person, and then touches his own eyes, nose, or mouth, he may get exposed to the virus. Although this is not thought to be a predominant mode of transmission, care should be exercised while handling objects/surface potentially contaminated by suspect/confirmed cases of COVID-19. India disposable gloves market generated $303 million in 2017, and is projected to reach $760 million by 2025, growing at a CAGR of 12.4% from 2018 to 2025. In terms of volume, the market is growing at a CAGR of 8.3% from 2018 to 2025. Few Indian major players are as under Honeywell International (India) Pvt. Ltd. London Rubber India Ltd. Mallcom (India) Ltd. Sara Healthcare Pvt. Ltd. T T K Biomed Ltd. Wellness Forever Medicare Pvt. Ltd.
Plant capacity: Disposable Nitrile Gloves (Powder Free) : 500,000.0 Pcs. / dayPlant & machinery: Rs 1321 lakhs
Working capital: -T.C.I: Cost of Project : Rs 2925 lakhs
Return: 30.00%Break even: 45.00%
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Investment Opportunities to Start Aluminium Cans for Beer and Beverage Project

Investment Opportunities to Start Aluminium Cans for Beer and Beverage Project. Production of Most Sustainable Beverage Container. The aluminium beverage will is now the popular choice for carbonated and still soft drinks, mineral waters, beers and lagers. It competes with success against drinks containers of glass, plastic and steel, and is that the only drinks container that control system recycling applies; a second hand aluminium drinks will is recycled back to aluminium can sheet for the manufacture of another aluminium drinks will. The range of drink cans includes the standard drink will with a 206 mm diameter finish, and current machine conversions additionally afford the production of a 202 mm diameter finish. Can sizes include 330 ml, 355 ml and 375 ml. Raw Materials The raw material of the aluminum beverage will is, of course, aluminum. Aluminum is derived from AN ore called mineral. U.S. aluminum producers import bauxite, primarily from Jamaica and Guinea. The bauxite is refined so smelted, and the ensuing melted aluminum is cast into ingots the aluminum base, for beverage cans consists principally of aluminum, however it contains little amounts of other metals additionally. These are usually 1% magnesium, 1% manganese, 0.4% iron, 0.2% silicon, and 0.15% copper. An outsized portion of the aluminum employed in the liquid will business springs from recycled material. Twenty-five percent of the overall American aluminum provide comes from recycled scrap, and the beverage will business is that the primary user of recycled material. The energy savings are significant once used cans are remitted, and therefore the aluminum will industry currently reclaims more than 63% of used cans. Advantages of Aluminium Can The various advantages that make it a choice material are: ? Light Weight: its light weightiness makes aluminium containers easy to transport, carry and store. ? Impermeable: The containers made from aluminium are impermeable to odor, gases or water vapor. ? The containers do not impart any metallic odor or taste to the containers ? The aluminium containers, stack-up well against other beverage containers. They occupy less space to carry same volume of contents when compared to glass bottles. ? The aluminium cans have no bottom or side seams, thus minimizing chances for leakages. ? It has high strength to weight ratio. ? The cans can be made tamper proof. ? In certain cases, such as dairy products, internal lacquering is not necessary. ? It is a good conductor of heat, which means heating, or chilling is quick and efficient. ? It shows quite corrosion resistance. ? It offers excellent recycling property. The Manufacturing Process 1 CUTTING THE BLANK The modern methodology for creating aluminum beverage cans is termed two-piece drawing and wall ironing. The method begins with associate aluminum ingot that was cast to be about 30 inches (76 cm) thick, then rolled into a thin sheet. The primary step in the actual manufacture of the will is to chop the sheet into a circle, called a blank which will type all-time low and sides of the will. Every blank is five.5 inches (14 cm) in diameter. Some material is essentially the tiny ripples at the highest of the metal are called "ears". "Earing" is an unavoidable effect of the crystalline structure of the aluminum sheet. The tiny ripples at the top of the metal are called "ears". "Earing" is an unavoidable impact of the crystalline structure of the aluminium sheet. Lost between every circle, however manufacturers have found that minimum aluminum is lost when the sheets are wide enough to hold 2 staggered rows of seven blanks each. Concerning 12-14% of the sheet is wasted, however may be reused as scrap. After the circular blank is cut, it is "drawn" or pulled up to form a cup 3.5 inches (8.9 cm) in diameter. 2 REDRAWING THE CUP The small cup ensuing from the initial draw is then transferred to a second machine. A sleeve holds the cup precisely in place, and a punch down swiftly into the cup redraws it to a diameter of concerning a pair of.6 inches (6.6 cm). The peak of the cup will increase simultaneously from the initial 1.3 to 2.25 inches (3.3 to 5.7 cm). The punch then pushes the cup against three rings known as ironing rings, which stretch and thin the cup walls. This complete operation—the drawing and ironing—is worn out one continuous punch stroke, that takes only one fifth of a second to complete. The cup is currently concerning 5 inches (13 cm) high. Then another punch presses up against the bottom of the cup, inflicting the bottom to bulge inward. This form counteracts the pressure of the carbonated liquid the will contain. All-time low and lower walls of the will are a little thicker than the upper walls, for added strength. 3 TRIMMING THE EARS The drawing and ironing method leaves the will slightly wavy at the highest. These little ripples within the metal are known as "ears." "Earing" is an unavoidable effect of the crystalline structure of the aluminum sheet. Aluminum companies have studied this phenomenon extensively, and they are able to influence the position and height of the ears by controlling the rolling of the aluminum sheet. Nevertheless, some material is lost at this stage. a few quarter in. is trimmed from the highest of the will, feat the higher walls straight and level. 4 cleaning AND DECORATING The drawing and ironing process leaves the outer wall of the will with a swish, shiny surface, therefore it doesn't need to any extent further finishing reminiscent of polishing. After the ears are cut, the will is cleaned then imprinted with its label. After the will is decorated, it's squeezed in slightly at the highest to a make a neck, and also the neck is given an out-ward projection at the terribly high edge, which will be folded over once the lid is added. 5 THE LID The lid is formed of a slightly completely different alloy than the aluminum for the bottom and sides of the will. The inward bulge of all-time low of the will helps it stand up to the pressure exerted by the liquid within it, however the flat lid should be stiffer and stronger than the bottom, therefore it's made of aluminum with a lot of magnesium and less MN than the rest of the will. This ends up in stronger metal, and the lid is considerably thicker than the walls. The lid is move a diameter of 2.1 inches (5.3 cm), smaller than the 2.6-inch (6.6 cm) diameter of the walls. The center of the lid is stretched upward slightly and drawn by a machine to form a rivet. The pull tab, a separate piece of metal, is inserted below the rivet and secured by it. Then the lid is scored in order that once the tab is pulled by the patron, the metal can detach easily and leave the proper opening. To ensure that the cans are created properly, they're automatically checked for cracks and pinholes. One in 50,000 cans is sometimes found to be defective. 6 FILLING AND SEAMING After the neck is formed, the will is ready to be stuffed. The will is held tightly against the seat of a filling machine and a beverage is poured in. The lid is added. The higher projection fashioned once the will was given its neck is then bent around the lid and seamed shut. At this time, the will is prepared for sale. Applications Food Fruits & vegetables Convenience food Pet food Meat & seafood Other food products Beverage Alcoholic beverages Carbonated soft drinks Sports & energy drinks Other beverages Pharmaceuticals Chemicals Others Market Outlook Market Outlook of India increased the beverage market in India by 20% Can-Pack india has steered a revolution within the Indian beverage packaging business with the setup of a state of the art facility for the manufacture of two-piece aluminium beverage cans. Can-Pack India is India's first and only aluminium beverage can manufacture company. in sight of the tremendous changes within the Indian economy, the globalization} process, advent of consumerism in india and also the importance of environment protection for the standard of life, Can-Pack Asian country have achieved the highest production standard providing our customers with the very best quality of beverage cans. Can-Pack India is the undisputed market leader with a 70% market share and our sales are growing year on year.500ml, 330ml regular and 330ml FIT aluminium beverage cans necked to 202 or 206 dia. Sustainability has become inevitable and aluminium packaging has become the number one choice for beverages all over the globe for the advantages it renders. While the Indian drinks market currently uses around 1 billion aluminium cans each year or 15,000-16,000 metric tons of aluminium this could increase to 5 billion cans--or 90,000-100,000 tons of metal-in seven to eight years. India is expected to consume around 2.7 million tons of aluminium, a small fraction of the 65.5 million tons of estimated global demand, but while industry estimates peg global aluminium consumption growth at 4%-6% annually, India's consumption of the metal should grow at a rate of 11%-12%. The India aluminum beverage can market size is projected to reach USD 457.4 million by 2025 at a CAGR of 10.7%. The segment is expected to register a healthy volume-based CAGR of 7.6% over the forecast amount. One among the most important factors driving the segment within the last decade has been increasing sale of brew (in aluminum food cans) through off-premise retail channels comparable to grocery, mass merchandisers, and convenience stores. These stores are that includes additional canned beer offerings than those offered by bars and restaurants (on-premise retailing). Despite the presence of a large consumer base, the Indian beer business has been witnessing lower levels of beer consumption, which may be attributed to restrictions on the supply of beer (alcohol) in certain states of the country. In terms of volume, the alcoholic beverages application segment is expected to witness steady growth over the forecast amount, because of rising popularity of on-the-go alcohol options. West India dominated the market in terms of revenue, with a market share of thirty one.4% in 2017, owing to increasing consumption of energy and sports drinks. This can be attributed to high performance of the tourism industry within the region. Aluminum Cans of 201-450 ml to Stay in Demand With beverage industry behemoths such as Coca-Cola and PepsiCo preparing to roll out water packaged in aluminum, market players are ramping up the production of aluminum cans of a wide range of capacities. Owing to advantages such as lightweight and easy to transport and store, 201-450 ml aluminum cans continue to witness relatively high demand, amid the rise of ‘on-the-go’ culture and growing popularity of ready-to-drink (RTD) beverages. Manufacturers are also focusing on higher range of capacities including 700-1000ml and more than 1000ml to capitalize on rapidly growing demand from paints & lubricants and personal care & cosmetics industries. Market Outlook of Global The global beverage cans market size is expected to reach USD 60.92 billion by 2024. The growth is driven mostly by increasing demand for compact beverage packaging solutions worldwide. Demand for energy drinks, canned cold coffee and iced tea in Europe and Latin America are expected to grow significantly driving the beverage can market boom. This is expected to propel the demand for aluminium beverage cans in these countries causing an export boom from the can producing countries. North America is a major consumer of carbonated drinks and other flavoured soda drinks and during the forecast period, the country is expected to influence the demand for aluminium cans significantly. Aggressive promotion by soft drink manufacturers such as Coca-Cola is also expected to have a positive impact on the beverage cans market growth. The global beverage cans market is anticipated to expand at a rapid pace due to the rise in demand for aerated drinks and rise in consumption of packaged juices. Consumers are adopting healthier style that successively is propelling the demand for beverage cans for vegetables and fruits juices and caffeine-based drinks similar to low and iced tea. Moreover, the expansion of the beverage cans market will be attributed to the increase in consumption of alcoholic beverages, such as beer and potable, which require to be cooled at specific temperatures to boost their style. However, fluctuations in raw material costs and complexities within the manufacture of steel beverage cans are expected to restrain the beverage cans market. Innovation in style form and recapping of beverage cans are anticipated to form opportunities within the market. Key Players:- Bharat Containers (Nagpur) Pvt. Ltd. Hindustan Tin Works Ltd. Kandhari Beverages Pvt. Ltd. Punsumi Foils & Components Ltd. Zenith Tins Pvt. Ltd. Ball Aerocan India Pvt. Ltd. Ball Beverage Packaging (India) Pvt. Ltd. Can-Pack India Pvt. Ltd. Nilraj Engineering Works Pvt. Ltd. Shetron Ltd. Tags:- #DetailedProjectReport #businessconsultant #BusinessPlan #feasibilityReport #NPCS #industrialproject #entrepreneurindia #startupbusiness #startupbusinessideas #businessestostart #startupideas #AluminiumCans #Aluminium #Packaging #beveragecans #Beveragesindustry #aluminiumbusiness #aluminiumindustry #aluminiumproduction #BeverageCanManufacturing #aluminiumpackaging #aluminiumbottles #BeerCans
Plant capacity: Aluminium Beverage Cans each 330 ml Size:13.3 Lakh Pcs. / day Plant & machinery: Rs 343 Cr
Working capital: -T.C.I: Cost of Project :Rs 399 Cr
Return: 23.00%Break even: 36.00%
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Hydrated Lime Production from Limestone

The term “hydrated lime” is widely used to describe a powdered calcium hydroxide product made by reacting quicklime with a controlled excess of water. The product is essentially dry and generally contains less than 1% of un-reacted water. The process is called “hydration” and should be differentiated from “slaking” which involves the production of a dispersion of calcium hydroxide in water. However, the expression “slaked lime” is used as a generic term for hydrated lime, milk of lime and lime putty. An estimated 10 to 15% of the quicklime produced in developed countries is converted in to hydrated lime and the percentage may be higher in countries which do not have a large steel industry. Because hydrating plants are relatively complex and can be fed with surplus grades of quicklime, there are relatively few of them and they are normally located at a lime works. While the chemical reactions involved in the formation of hydrated lime are simple, the physical chemistry is complex. Lime is second to petroleum as the world's most widely used chemicals. It is used for coagulation, hydroxylation and absorption. Lime is a major component of fertilizer and soil conditioner in agriculture. In the preparation of insecticides, medicines and livestock feeds, lime is used. In the chemical industries, leather industries use lime extensively for liming. Other industries that use lime include cement, soap, steel and paper industries. The global hydrated lime market size will grow by 31.24 MMT during 2018-2022. In terms of value, the global lime market is anticipated to expand at a CAGR of ~ 6% and reach a value of US$ ~65.4 Bn by 2027. Hydrated Lime is a caustic solid substance, white when pure and is obtained by calcining limestone and others forms of calcium carbonates. Hydrated lime has become one of the most important industrial minerals because of its chemical and physical properties, as well as its commercial importance and the simplicity in its production. They are agriculture, water treatment, building, tannery, food processing, breweries, and soft drink, paint and chemical industries. On the basis of geography, the global hydrated lime market can be segmented into nine key regions, namely, South East Asia Pacific, Latin America, Western Europe, Middle East & Africa, China, Japan, Eastern Europe, and India. With growing investments in the Latin America region in the construction sector, the market in the region is projected to witness significant traction. Further, an increase of coal mining and the production of coal in the Asian market are expected to subsequently drive the demand for hydrated lime at the regional level. Increasing demand for pesticides from the South East Asia Pacific region, the hydrated lime market is estimated to grow with a healthy growth rate. Also, China and India are major consumers of hydrated lime. In term of steel production, Europe dominates the market (the region has 168.7 million metric tons production of steel in 2017), owing to that, the demand for hydrated lime in Europe will increase in next few years. Further, the hydrated lime market in developed economies like North America estimated to grow with a healthy growth rate during the forecast period. Few major players are as under Shandong Zhongxin Calcium Industry Co., Ltd., Mississippi Lime Company, Pete Lien & Sons, Inc., Linwood Mining & Minerals Corp., Lhoist, Cheney Lime & Cement Company, United States Lime & Minerals Inc.
Plant capacity: Hydrated Lime: 120 MT / day Plant & machinery: Rs 181 lakhs
Working capital: -T.C.I: Cost of Project: Rs 1415 lakhs
Return: 28.00%Break even: 68.00%
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Cellophane Film

Cellulosic and Transparent Paper, known under the name of “Cellophane” is a flexible, highly transparent film or foil derived from a natural product – wood or cotton linters pulp (cellulose). It is still, in spite of competition from synthetic films, a packaging film with a great diversity of uses. There are two main groups of cellulosic film. The uncoated, plain or P-films and the coated films (on one or both sides). The coating weighs between 2 – 4 g/m2. Cellophane is a registered trademark in many countries. The most commonly used cellulose-based food packaging film is cellophane, a versatile, non-plastic film. Commercial cellophane packaging films are clear and transparent.Cellulose films are produced from renewable wood pulp harvested from managed plantations. Cellophane™ is a cellulose film, which was developed over 90 years ago. Cellophane is a thin, transparent sheet made of regenerated cellulose. Its low permeability to air, oils, greases, bacteria, and water makes it useful for food packaging. Cellophane is highly permeable to water vapor, but may be coated with nitrocellulose lacquer to prevent this.As well as food packaging, cellophane is used in transparent pressure-sensitive tape, tubing and many other similar applications. Cellophane is the oldest transparent packaging product used to encase cookies, candies, and nuts. Cellophane was the major packaging film used until the 1960s. In the more environmentally-conscious market of today, cellophane is returning in popularity. As cellophane is 100% biodegradable, it is seen as a more earth-friendly alternative to existing wrappings. Cellophane also has an average water vapor rating and excellent machinability and heat seal ability, adding to its current popularity in the food-wrapping market. Cellulose film packaging market will reach an estimated valuation of USD 1007.67 million by 2027, while registering this growth at a rate of 5.0% for the forecast period of 2020 to 2027. Cellulose Film Packaging Market is anticipated to record a CAGR of 5.1% over the forecast period. Many multi-national companies are concentrating towards new product advances in cellulose film packaging. Moreover, the many superior properties of cellulose film packaging are exploited in the field of food and beverage now and then. New uses for cellulose film packaging derivatives are discovered on a regular basis which is expected to drive the cellulose film packaging market rapidly.Currently the global cellulose film packaging market is observing vibrant growth owing to an increase in demand of biodegradable and compostable packaging in the market. Advances in various end-user industries in the past few years and growing technological explorations is projected to drive cellulose film packaging market besides the wide range of functions of cellulose film packaging in an immense range of products such as adhesive films, food wrapping packages, cellulose film liners and others during the forecast period.
Plant capacity: Cellophane Film : 10 MT / dayPlant & machinery: Rs 605 lakhs
Working capital: -T.C.I: Cost of Project: Rs 1294 lakhs
Return: 29.00%Break even: 53.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
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  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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