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Business Ideas: Above 5 Crore (Plant and Machinery): Selected Project Profiles for Entrepreneurs, Startups

We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

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KRAFT PAPER FROM WASTE CARTON BOXES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Kraft paper, Brown paper or wrapping paper is made from variety of raw materials, e.g. Bagasse, ground wood, straw, waste paper, in various combinations or alone, waste carton boxes etc. Kraft mean strength and that is why its name. It is leading paper for wrapping heavy bundles. After corrugation it is used in many types of packing and it is an important packaging material. Kraft papers or brown papers are strong and flexible and quality Kraft paper are made by the Kraft chemical process or also known as sulphate process. They are normally sized with sizing agents & additives are added, and not bleached. The colour is only a natural colour. They are used in wrapping paper bags, linters corrugated sheets. Kraft paper exists in many grades. Here colour and surface finish are of secondary importance and the main requirements are that the paper should be strong and that it should provide some protection to wrapped goods, especially the rain this protection is achieved mainly by engine sizing. The fibres should be long, strong & beaten to give a sheet having maximum strength. Bleaching is avoided since it tends to reduce strength and is normally unnecessary for such paper and strong brown Kraft pulp is widely used. Brown wrapping papers are frequently machine-glazed (abbreviated MG) by allowing them to dry with one side in contact with a polished, beated cylinder, much as a photographer glazes his prints. The side in contact with the heated cylinder receives a bright glossy finish, while the other side remains rough. Paper is a biodegradable material; this means that when it goes to landfill it will rot; bacteria will form and produce methane. This is a powerful greenhouse gas that is 23 times more potent than CO2 (carbon dioxide) and contributes to climate change. We currently recycle 66% of the paper we use. Manufacturing virgin (brand new) paper uses more energy than making recycled paper, but varies dependent on the grade or type of paper being made. By using waste paper to produce new paper disposal problems are reduced. Moreover producing recycled paper involves between 28 - 70% less energy consumption than virgin paper and uses less water. The world consumption of paper and paperboard is estimated at over 300 mn tonne a year. It is constituted broadly of 30% of cultural papers (writing and printing), 14% of newsprint, and the balance of kraft and packaging paper including paperboards. The Indian production is about 2 to 3% of the global total. The overall value of the market is estimated at Rs 250 bn. In volume terms, the segment is presently estimated at over 6.9 mn tonne. It is expected to expand to 9.2 mn tonne in 2010-11. However, despite all the announced capacity expansions, India would still have a supply gap in 2010. The Indian market is today growing at three times the rate of the global average. India paper industry plans to invest USD 2.5 bn in the next two three years to add 2 mn tpa of paper and paper products production capacity. It will also help in improving cost-competitiveness. The domestic demand for paper is growing at around 8% for the last couple of years in line with GDP growth. However, the per capita consumption in the country is only 8 kg a year. As a result of this low base, the long-term growth prospects are bright. The governments thrust on education and special schemes are expected to help the industry in future. There is a very good scope and ample space for new entrants in this field. Few Indian Major Players are as under: A P R Packaging Ltd. Agrashakti Paper Mills Pvt. Ltd. Aryan Paper Mills Ltd. Ashutosh Paper Mills Ltd. Aurangabad Paper Mills Ltd. Ballavpur Paper Mfg. Ltd. Bazargaon Paper & Pulp Mills Pvt. Ltd. Best Paper Mills Pvt. Ltd. Bindlas Duplux Ltd. Bio Green Inds. Ltd. Bio Green Papers Ltd. Brown Paper Technologies Ltd. Chadha Papers Ltd. Chandpur Enterprises Ltd. Chemopulp Tissues Ltd. Cochin Kagaz Ltd. Craft Corner Paper Mills Ltd. Daman Ganga Board Mills Pvt. Ltd. Deoria Paper Mills Ltd. Dev Priya Inds. Ltd. Dev Priya Product Ltd. Ellora Paper Mills Ltd. Galaxy Papers Pvt. Ltd. Ganga Papers India Ltd. Genus Paper Products Ltd. Godavari Pulp & Papers Mills Pvt. Ltd. Goodwill Team Papers Ltd. Greenland Paper Mills Ltd. Hardoli Paper Mills Ltd. J B Daruka Papers Ltd. Kalptaru Papers Ltd. Kay Power & Paper Ltd. Khatema Fibres Ltd. Maheshwari Paper Ltd. Malu Paper Mills Ltd. Maruti Papers Ltd. Meenakshi Paper Mills Pvt. Ltd. Midland Plastics Ltd. Mira Textiles & Inds. (India) Ltd. Modinagar Paper Mills Ltd. Mukerian Papers Ltd. Multiwal Pulp & Board Mills Pvt. Ltd. Naini Papers Ltd. Nathani Paper Mills Ltd. Nav Bharat Tissues Ltd. Nice Papers Ltd. Nikita Papers Pvt. Ltd. Parijat Paper Mills Ltd. Parth Industries Ltd. Paswara Papers Ltd. Prism Industries Ltd. Rana Mohendra Papers Ltd. Rana Papers Ltd. Remco Paper & Board Inds. Ltd. Ruby Macons Ltd. Sainsons Paper Inds. Ltd. Saurashtra Paper & Board Mills Ltd. Shah Paper Mills Ltd. Shakumbhri Pulp & Paper Mills Ltd. Shakumbhri Straw Products Ltd. Shivashakti Paper Mills Ltd. Shree Acids & Chemicals Ltd. Shree Ajit Pulp & Paper Ltd. Shree Ambeshwar Paper Mills Ltd. Shree Sita Ram Paper Mills Ltd. Shri Ramchander Straw Products Ltd. Siddheshwari Paper Udyog Ltd. Sikka Papers Ltd. Sukhna Paper Mills Ltd. Sukhraj Agro Papers Ltd. T T Maps & Publications Ltd. Umesh Board & Paper Mills Pvt. Ltd. Unitech Paper Mills Pvt. Ltd. United Pulp & Paper Mills Ltd. Universal Paper Mills Ltd. Vaibhav Paper Boards Pvt. Ltd. Vamshadhara Paper Mills Ltd. Vidhi Industries Ltd. Well Pack Papers & Containers Ltd. Yash Papers Ltd.
Plant capacity: 15000 MT/AnnumPlant & machinery: 565 Lakhs
Working capital: -T.C.I: Cost of Project : 943 Lakhs
Return: 43.00%Break even: 56.00%
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SILICO MANGANESE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Manganese and silicon are crucial constituents in steelmaking, as deoxidants, desulphurizers and alloying elements. Silicon is the primary deoxidizer. Manganese is a milder deoxidizer than silicon but enhances the effectiveness due to the formation of stable manganese silicates and aluminates. It also serves as desulphurizer. Manganese is used as an alloying element in almost all types of steel. Of particular interest is its modifying effect on the iron-carbon system by increasing the hardenability of the steel. Thus both silicon and manganese have an important influence on the properties of steel, depending on the amount added and the combined effect with other alloying elements. About 93 % of all manganese produced is in the form of manganese ferroalloys. The FeMn grades are high carbon (HC), medium carbon (MC), low-carbon (LC) and very low carbon (VLC), whereas the SiMn grades are medium carbon (MC) and low carbon (LC). The steel industry is the only consumer of these alloys. Silico manganese (SiMn), a ferroalloy with high contents of manganese and silicon, is made by heating a mixture of the oxides manganese oxide (MnO2), silicon dioxide (SiO2), and iron oxide (Fe2O3), with carbon in a furnace. They undergo a thermal decomposition reaction. It is used as a deoxidizer and an alloying element in steel. The standard grade silico manganese contains 14 to 16% of silicon, 65 to 68% of manganese and 2% of carbon. The low carbon grade SiMn has carbon levels from 0.05 to 0.10%. Demand for steel has been rising due to ongoing economic boom leading to rapid growth in various industries in the world's two largest populous countries in Asia-Pacific, China and India, with simultaneous increase in production leading to wide fluctuations is steel prices. Other countries in Asia-Pacific such as Japan, South Korea, and Taiwan; Middle East, Eastern Europe, and Latin America have witnessed an increase in steel consumption. A changing lifestyle, increasing disposable income, changing consumer thinking, rising consumption, and various other factors; demand for steel witnessed an increase leading to an increase in manganese demand. This trend is expected to continue for another five years after which demand is expected to stabilize. There is a very good scope in this field and new entrepreneurs should venture in such projects. Few Indian Major Players are as under: Aarti Steels Ltd. Adhunik Metaliks Ltd. Alok Ferro Alloys Ltd. Bhaskar Shrachi Alloys Ltd. Bihar Foundry & Castings Ltd. Bishwanath Ferro Alloys Ltd. Castron Technologies Ltd. Century Plyboards (India) Ltd. Cronimet Alloys India Ltd. Ductile Castings Ltd. Garg Industries Ltd. (Duplicate Name, Punjab) Indsil Hydro Power & Manganese Ltd. Jalan Ispat Castings Ltd. Karthik Alloys Ltd. Maharashtra Elektrosmelt Ltd. Nagpur Power & Inds. Ltd. Natural Sugar & Allied Inds. Ltd. Nav Chrome Ltd. [Merged] Nava Bharat Ventures Ltd. Quality Steels & Forgings Ltd. Shri Girija Smelters Ltd. Shyam Century Ferrous Ltd. Shyam Ferro Alloys Ltd. Silcal Metallurgic Ltd. Sova Ispat Alloys (Mega Projects) Ltd. Sova Ispat Alloys Ltd. Srinivasa Ferro Alloys Ltd. Star Metallics & Power Pvt. Ltd. Super Steel Casting Ltd. V B C Ferro Alloys Ltd.
Plant capacity: 14400 MT/AnnumPlant & machinery: 897 Lakhs
Working capital: -T.C.I: Cost of Project : 1861 Lakhs
Return: 40.00%Break even: 70.00%
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POTATO POWDER, FLAKES & GRANULES WITH COLD STORAGE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Production Schedule

Potato is considered to be one of the traditional food items of India. Potato is the staple food for 2/3rd of the world population. India is presently the 3rd largest potato growing country in the world. Potato is one of the important tuber vegetables, which is consumed throughout the year. Its Botanical name is Solanum tuberosum. The main edible part is its tuber. Potato is one of the most important but perishable groups known. Unprocessed foods are susceptible to spoilage by biochemical processes, microbial attack and infestation. The right post harvest practices such as good processing techniques, and proper packaging, transportation and storage (of even processed foods) can play a significant role in reducing spoilage and extending shelf life. Among various methods of preservation, dehydration of vegetables is one of the most popular and oldest methods. Dehydration increases the storage period of vegetables and make them available throughout the year and even in off-season, thus supplying the important nutrients in a concentrated form. Dehydrated foods are top-quality biological products and foods, picked in the peak of their ripeness and after cleaning and trimming, dehydrated with 98% of their moisture taken out. Dehydrated foods are more concentrated source of minerals than any other preserved form of foodstuff. Almost all dehydrated potato products like flakes, granulates and powder forms are not new to households & restaurants. It has good potential in food processing industries, defenses, pharmaceutical industries, hotels and restaurants, caterers, etc. Potato powder, Granules and flakes are processed dehydrated potato products. The processing of potatoes increases the shelf life of potatoes. There are various machines which are required for the processing of potatoes. Most of the machines are indigenously available & very few of them may be imported. There are plenty of well varieties of potato available for processing. There are few good technologists available, for supplying process technology. There is environmental pollution problem within this industry but can be solved using proper treatment. As a whole the products have fair market demand. There is a good scope for new entrepreneurs. Few Indian Major Players are as under: Tipsy-Topsy Exports Superveg Agrotech Pvt. Ltd. Sifter International Nile Valley Company Rice, Spice and Paper Inc.
Plant capacity: 14400 MT Potato Powder,14400 MT Potato Flakes,6000 MT Potato GranulesPlant & machinery: 12900 Lakhs
Working capital: -T.C.I: Cost of Project : 15800 Lakhs
Return: 44.00%Break even: 34.00%
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HYDRAZINE HYDRATE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Hydrazine N2H4, a colorless liquid having an ammoniacal odor, is the simplest diamine and unique in its class because of the NÀN bond. It was ?rst prepared in 1887 by Curtius as the sulfate salt from diazoacetic ester. Hydrazine and its simple methyl and dimethyl derivatives have endothermic heats of formation and high heats of combustion. Hence, these compounds are used as rocket fuels. Other derivatives are used as gas generators and explosives Hydrazine, a base slightly weaker than ammonia, forms a series of useful salts. As a strong reducing agent, hydrazine is used for corrosion control in boilers and hot-water heating systems; also for metal plating, reduction of noble-metal catalysts, and hydrogenation of unsaturated bonds in organic compounds. Hydrazine is also an oxidizing agent under suitable conditions. Having two active nucleophilic nitrogens and four replaceable hydrogens, hydrazine is the starting material for many derivatives, among them foaming agents for plastics, antioxidants, polymers, polymer cross-linkers and chain-extenders, as well as fungicides, and pharmaceuticals. Hydrazine is also a good ligand; numerous complexes have been studied. Many heterocyclics are based on hydrazine, where the rings contain from one to four nitrogen atoms as well as other heteroatoms. The many advantageous properties of hydrazine ensure continued commercial utility. Hydrazine is produced commercially primarily as aqueous solutions, typically 35, 51.2, 54.4, and 64 wt% N2H4 (54.7, 80, 85, and 100% hydrazine hydrate). Anhydrous hydrazine is produced for rocket propellant and limited commercial applications. Hydrazine is used in many processes including: production of spandex fibers, as a polymerization catalyst; a blowing agent; in fuel cells, solder, fluxes; and photographic developers, as a chain extender in urethane polymerizations, and heat stabilizers. In addition, a semiconductor deposition technique using hydrazine has recently been demonstrated, with possible application to the manufacture of thin-film transistors used in liquid crystal displays. Hydrazine in a 70% hydrazine, 30% water solution is used to power the EPU (emergency power unit) on the F-16 fighter plane. The explosive Astrolite is made by combining hydrazine with ammonium nitrate. Hydrazine hydrate is an organic chemical raw material with extensive applications. The world's capacity to produce hydrazine hydrate has reached more than 200 thousand t/a today (based on 100% hydrazine content). The capacity is divided nearly equally between Europe, Asia and America (35%, 34% and 30%, respectively), with only 1% in other regions. Major producers include Olin of the United States, Bayer of Germany, Ato of France and Mitsubishi Gas Chemical of Japan. The worldwide market demand for hydrazine hydrate is 80 to 90 thousand tons a year. Consumption is roughly 32% for pesticides, 33% for foaming agents, 20% for water treatment agents and 15% for others. Demand will grow steadily in future, with demand in advanced countries declining while demand in developing countries, Asian countries in particular, growing rapidly. There is a very good scope and market potential in this field and new entrepreneurs should venture into this sector.
Plant capacity: 9000 MT/AnnumPlant & machinery: 3658 Lakhs
Working capital: -T.C.I: Cost of Project : 4773 Lakhs
Return: 46.00%Break even: 38.00%
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GOOD FUTURE PROSPECTS FOR MAIZE PROCESSING & ITS ALLIED PRODUCTS (STARCH, LIQUID GLUCOSE, DEXTROSE MONOHYDRATE, DEXTROSE ANYHDROUS, SORBITOL AND VITAMIN C)

Maize (Zea mays L) is one of the most important cereals of the world and provides more human food than any other cereal. Starch is a group of polysaccharides, composed of glucopyranose units joined together by glucosidric linkages. It conforms to the molecular formula, (C6 H10O5)n, where n varies from a few hundred to over one million. Starch is found as the reserve carbohydrate in various parts of plants and is enzymatically broken down to glucose to other carbohydrates according to the metabolic needs of the plants. Industrially, starch is broadly divided into two types viz., natural and modified. Natural starches also designated as unmodified starches or simply starches, are obtained from grains such as sorghum. Starch is also obtained from roots like potato, tapioca and arrowroot, and from the pith of the stems of certain palms such as sago. They are further classified into cereal starches and root starches. The characteristics of the natural starches are changed by chemical or enzymatic action and the products of these reactions are termed modified starches. This group includes dextrins, acid-modified starches, oxidized starches, starch esters, starch ethers, dialdehyde starches, and cationic starches. The roots of tapioca plant (manihot utilissima) forms one of the major sources of starch, ranking next to potato. The starch content of the plant varies between 12 and 33 per cent. The cereal starches, such as maize, wheat, rice and sorghum, are recovered by several processes, of which the wet milling is by far the most important. Starch is an absorbent for water. Starch and Glucose can be used in different end use industries such as in the manufacture of adhesives, sizing and finishing in textiles, thickening agents in gravies, custards, and confectioneries. Sizing papers, Cosmetics, explosives, reagent, face powders, indicators in domestic analysis, water soluble packaging films, book bindings fabrics, distilled liquors, malt sugar, cattle feed ingredient, rubber reinforcing resins etc. Starch in India is mainly used for cotton textile industry, paper and paper products, Biscuits and confectioneries and glucose and dextrose. Commercially glucose is produced from starch only and these two products are generally made in the same unit side by side. One tonnes of glucose needs 1.1 tonne of starch. About 90% of the liquid glucose produced in India is consumed by the confectionery industry. Liquid Glucose and Dextrose are the products of same origin, in liquid form and the late in powder form. Glucose powder (dextrose) is used an invalid food for pharmaceutical purposes. Aqueous isotonic solution (5%) of dextrose is given as intravenous infections to increase the volume of circulating blood shocks and hemorrhage and to counteract dehydration. Vitamin C is a strong monobasic acid and it is used as a powerful reducing agent in neutral and acidic solutions. It is also used medicine. It is an excellent nutritional agent. It is an antioxidant and a preservative in foodstuffs. It is used as a reducing agent in analytical chemistry. The ferric and calcium salts are available for biochemical research. It is also available as the sodium salt. Sorbitol is an organic chemical having varied end uses. It is edible non-crystalline, odorless white powder and having sweet cooling taste. It is highly soluble in water, and slightly in methyl alcohol. In the case of India, starch is being produced from Maize and tapioca. The units producing starch from maize are concentrated in large sector; and the units producing starch from tapioca are largely concentrated in the small-scale sector. There are many units as at present in the country producing starch from Maize and three units producing starch from Tapioca in the organized sector. The capacity for starch from Maize accounts for more than 80 per cent of the installed capacity in the organized sector. As against the organized sector, there are a number of units in the small and cottage sector producing starch mainly from tapioca. As regards glucose it is produced in solid as well as liquid form. The production of glucose is not possible in the small sector and therefore its production is not as widely spread as that of starch. Eight units manufacturing starch in the organized sector also produce liquid glucose simultaneously. The demand for liquid glucose depends mainly upon the growth of medicine, the pharmaceuticals, biscuits and confectionery industries. As such 80% of the total demand for liquid glucose is absorbed by drugs and pharmaceuticals, while only 20% is used in Biscuits, Confectioneries, toothpaste etc. There is a very good scope and ample space in this sector and new entrepreneurs should venture into this field. Capacity Maize Starch 30000 MT/Annum Liquid Glucose 600 MT/Annum Dextrose Monohydrate 3900 MT/Annum Dextrose Anhydrous 3000 MT/Annum Sorbitol 17100 MT/Annum Vitamin–C 150000 Kg/Annum
Plant capacity: -Plant & machinery: 780 Lakhs
Working capital: -T.C.I: Cost of Project : 2590 Lakhs
Return: 42.00%Break even: 56.00%
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STARCH AND ALLIED PRODUCTS FROM MAIZE (Starch, Liquid Glucose, Dextrose Monohydrate, Dextrose Anyhdrous, Sorbitol and Vitamin – C) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey

Starch is a group of polysaccharides, composed of glucopyranose units joined together by glucosidric linkages. It conforms to the molecular formula, (C6 H10O5)n, where n varies from a few hundred to over one million. Starch is found as the reserve carbohydrate in various parts of plants and is enzymatically broken down to glucose to other carbohydrates according to the metabolic needs of the plants. Industrially, starch is broadly divided into two types viz., natural and modified. Natural starches also designated as unmodified starches or simply starches are obtained from grains such as sorghum, from roots like potato, tapioca and arrowroot, and from the pith of the stems of certain palms such as sago. They are further classified into cereal starches and root starches. The characteristics of the natural starches are changed by chemical or enzymatic action and the products of these reactions are termed modified starches. This group includes dextrins, acid-modified starches, oxidized starches, starch esters, starch ethers, dialdehyde starches, and cationic starches. The cereal starches, such as maize, wheat, rice and sorghum, are recovered by several processes, of which the wet milling is by far the most important. Other starches include that of potato & tapioca plant. Physical and chemical properties of starch vary according to the raw material from which it is derived. Starch has many industrial applications in industries like textile, food, paper, pharmaceutical, in the manufacture of glucose and dextrose by hydrolysis, manufacture of modified starches, etc. There are many units as at present in the country producing starch from Maize and three units producing starch from Tapioca in the organized sector. The capacity for starch from Maize accounts for more than 80 per cent of the installed capacity in the organized sector. As against the organized sector, there are a number of units in the small and cottage sector producing starch mainly from tapioca. As regards glucose it is produced in solid as well as liquid form. The production of glucose is not possible in the small sector and therefore its production is not as widely spread as that of starch. Eight units manufacturing starch in the organized sector also produce liquid glucose simultaneously. There are many units as at present in the country producing starch from Maize and three units producing starch from Tapioca in the organized sector. The capacity for starch from Maize accounts for more than 80 per cent of the installed capacity in the organized sector. As against the organized sector, there are a number of units in the small and cottage sector producing starch mainly from tapioca. As regards glucose it is produced in solid as well as liquid form. The production of glucose is not possible in the small sector and therefore its production is not as widely spread as that of starch. Eight units manufacturing starch in the organized sector also produce liquid glucose simultaneously. There is an ample space for new entrepreneurs to venture into this field. Few Indian Major Players are as under: Anil Products Ltd. Anil Starch Products Ltd. Bharat Starch Inds. Ltd. English Indian Clays Ltd. Gayatri Bioorganics Ltd. Gujarat Ambuja Exports Ltd. Gujarat Ambuja Proteins Ltd. Gulshan Polyols Ltd. Indian Maize & Chemicals Ltd. International Bestfoods Ltd. K G Gluco Biols Ltd. Kamala Sugar Mills Ltd. Karnataka State Agro Corn Products Ltd. Laxmi Starch Ltd. Origin Agrostar Ltd. Pondicherry Agro Service & Inds. Corpn. Ltd. Rai Agro Inds. Ltd. Riddhi Siddhi Gluco Biols Ltd. Santosh Starch Ltd. Santosh Starch Products Ltd. Sayaji Industries Ltd. Sukhjit Starch & Chemicals Ltd. Tirupati Starch & Chemicals Ltd. Unique Sugars Ltd. Universal Starch Chem Allied Ltd. Wockhardt Health Care Ltd. Cost Estimation: Capacity : 30000MT Maize Starch 600 MT Liquid Glucose 3900 MT Dextrose Monohydrate 300 MT Dextrose Anhydrous 17100 MT Sorbitol 150000 Kg/Annum Vitamin C
Plant capacity: -Plant & machinery: 780 Lakhs
Working capital: -T.C.I: Cost of Project : 2590 Lakhs
Return: 42.00%Break even: 56.00%
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CEMENT PLANT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Cement industry forms a vital part of infrastructure development since no modern construction activity can take place without the use of cement in one form or another. The term cement is used to designate many different kinds of substances that are used as binders. Cement used in construction is characterised as hydraulic or non-hydraulic. The term cements as used henceforth will be confined to inorganic hydraulic cements, principally Portland cement. India is the second-largest producer of cement in the world after China with industry capacity of approximately 160 MT in 2006. The cement industry is regional in nature due to the concentration of limestone reserves located in a few states. This has resulted in a surplus situation in some regions and a deficit in others. Demand for cement has grown at a CAGR of 9.1% in the last two years with supply growing at a CAGR of 8.2% in the same period. With a large amount of infrastructure activities being planned in commercial, real estate and housing sector along with huge development works in roads, railways, ports and hydel projects, we expect the cement demand growth momentum to stay intact. We expect this to have a positive impact on cement prices in different regions till new capacities come up by mid-FY09. Demand for cement is correlated to the GDP growth of the country, infrastructure and industrial capex as well as exports. Strong GDP growth expected in the coming years and huge planned investments should result in healthy growth in the cement demand. The Indian economy continues to be on a much stronger growth path driven by increased amount of infrastructure spending and capex. The economy is expected to grow by 8% for the next two to three years, which will drive an increased demand growth for the cement industry. The cement demand is expected to grow at a CAGR of 10% at least for the next three years. The cement industry witnessed serious M&A activity in the past few years, as a result of which the top four players now account for almost 52 to 55% of the installed cement capacity of India, as against 40 to 42% in FY00. The M&A activity have also had global participants. The growing presence of international players bring with them better technology and operational efficiencies which could significantly alter pricing patterns. Indian cement sales rose 4.82% for FY11, its slowest pace in more than a decade, on poor demand. According to a report from the Business Standard, manufacturers have failed to match their expectation of 9 to 10 per cent growth in financial year 2010 to 2011, and are the first time since the industry entered its boom time during mid 2005 that cement makers’ high trajectory growth slipped to almost half of what experts had anticipated. The industry blames the slide on persistent poor demand for the building commodity throughout the year. After the Commonwealth Games held in Delhi last October, demand worsened, pulling down production and sales on a year on year basis in subsequent months, the report said. Cement demand is dependent on the level of construction activities. Construction activities are in turn closely related to a number of macroeconomic factors such as consumer spending, population growth, manufacturing sector growth, inflation rates, government spending etc. The construction industry is the second largest industry in India after agriculture. It accounts for about 11% of India’s GDP. It makes significant contribution to the national economy and provides employment to large number of people. Construction constitutes 40% to 50% of India's capital expenditure on projects in various sectors such as highways, roads, railways, energy, airports, irrigation etc. There are mainly three segments in the construction industry like real estate construction which includes residential and commercial construction; infrastructure building which includes roads, railways, power etc; and industrial construction that consists of oil and gas refineries, pipelines, textiles etc. Building material is any material which is used for a construction purpose. Many naturally occurring substances, such as clay, sand, wood and rocks, even twigs and leaves have been used to construct buildings. Apart from naturally occurring materials, many man made products are in use. According to a study by ASSOCHAM, the burgeoning Indian construction industry will rise in the coming years. A large and growing middle class population of more than 300 million people, a changing life style, better cost of living etc is growth drivers for this sector. The cement industry has witnessed substantial reorganization of capacities during the last couple of years. Some examples of the consolidation witnessed during the recent past include: Gujarat Ambuja taking a stake of 14% in ACC; Gujarat Ambuja taking over DLF Cements and Modi Cement; India Cement taking over Raasi Cement and Sri Vishnu Cement; Grasims acquisition of the cement business of L&T; Indian Rayons cement division merging with Grasim; Grasim taking over Sri Digvijay Cements; L&T taking over Narmada Cements; ACC taking over IDCOL. There is a very good scope and market potential of cement right now. New entrepreneurs should venture into this field.
Plant capacity: 1800000 Nos. Cement Bags (50 Kg. each)Plant & machinery: 1296 Lakhs
Working capital: -T.C.I: Cost of Project : 1750 Lakhs
Return: 42.00%Break even: 47.00%
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PRECIPITATED SILICA FROM RICE HUSK ASH - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Rice husk is an agricultural residue easily available in rice producing countries. India is a major rice producing country, and the husk generated during milling is mostly used as a fuel in the boilers for processing paddy, producing energy through direct combustion & or by gasification. The rice husk contains about 75% organic volatile matter & the balance 25% of the weight of this husk is converted into ash during the firing process, is known as rice husk ash (RHA). This RHA in tern contains around 85% to92% amorphous silica. About more than 20 million tons of RHA are produced annually in India. Generally rice husk is not used as cattle feed since its cellulose & other sugar contents are low. So the RHA produced is a great environment threat causing damage to the land & the surrounding area in which it is dumped. Lots of ways are being through off for disposing them by making commercial use of this RHA. Silica is one of the valuable inorganic chemical compounds. It can exist in gel, crystalline and amorphous forms. It is the most abundant material in the earth’s crust. Silica is the major constituent of rice husk ash. With such a large ash content & silica content in the ash it becomes economical to extract silica from the ash, which has wide market & also takes care of ash disposal. Precipitated Silica (also called particulate silica) is composed of aggregates of ultimate particles of colloidal size that have not become linked in massive gel network during the preparation process. It is an amorphous form of silica; the word amorphous denotes a lack or crystal structure, as defined by x ray diffraction. Early interest in amorphous silica was purely academic. The ash produced after the husks have been burned is high in silica. RHA can be used in a variety of application like: green concrete, high performance concrete, ceramic glaze, water proofing chemicals, roofing shingles, insulator, specialty paints, flame retardants, carrier for pesticides, insecticides & bio fertilizers etc. Precipitated silica is also used as filler for paper & rubber, as a carrier & diluents for agricultural chemicals, as an anti caking agent, to control viscosity & thickness and as a cleansing agent in toothpastes & in cosmetics. The distinguishing feature of the growth of precipitated silica industry in India is that it has classifiably flourished in the small scale sector. Readily available new materials low capital investment & high rates of return offer a distinct advantage to the small scale manufacturers to venture into this field. There is a very good scope in this sector. Few Indian Major Players are as under: Gujrat Multi Gas Base Chemicals Private Limited Gujarat Multi Gas Base Chemicals Private Limited, Mumbai Manswill Chemicals Private Limited Wellink Chemical Industrial Company Limited, Nanping Insilco Limited Famous Minerals and Chemicals Private Limited Gujarat Silicon Pvt. Ltd.
Plant capacity: 4500 MT/AnnumPlant & machinery: 816 Lakhs
Working capital: -T.C.I: 1820 Lakhs
Return: 37.00%Break even: 40.00%
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AAC BLOCKS (AUTOCLAVED AERATED CONCRETE BLOCKS) FLY ASH BASED - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Autoclaved Aerated Concrete (AAC) is a non combustible, lime based, cementitious building material that is expanding into new worldwide markets. As a single component building material, AAC has achieved acceptance in new markets throughout the world. AAC products are equally suitable for residential construction, multistory buildings, commercial, and industrial construction. The products are made of natural materials: sand, lime, and water. These raw materials are processed to provide a building material with a large number of air pores; hence, aerated concrete. Fine pores (nearly 70% of the product) and the solid structure of calcium silicate hydrate gives AAC its exceptional material properties. The AAC has the features of light bulk density, good thermal insulation properties and sound-absorption, certain strength and process ability, and its raw materials is very rich, especially the reuse of fly ash enables the comprehensive utilization of industrial residue, curbs environmental pollution, no destroy on farmland, create good social and economic benefits. AAC is an ideal alternative of the traditional clay brick wall materials. For many years AAC has been strongly supported by national wall reform policy, tax policy and environmental policy. In a sentence, AAC has been an important factor in new building materials and has a broad market prospect. New entrepreneurs should venture into this field.
Plant capacity: 150000 M3/AnnumPlant & machinery: 1100 Lakhs
Working capital: -T.C.I: Cost of Project : 1790 Lakhs
Return: 44.00%Break even: 53.00%
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Maize Starch & Liquid Glucose - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Starch is a group of polysaccharides, composed of glucopyranose units joined together by glucosidric linkages. It conforms to the molecular formula. Where a varies from a few hundred to over one million. Starch is found as the reserve carbohydrate in various parts of plants and is enzymetically broken down to glucose to other carbohydrates according to the metabolic needs of the plants. Starch has many industrial applications. These include (a) Textile Industry (b) Food Industry (c) Paper Industry (d) Pharmaceutical Industry (e) Manufacture of modified starch. Liquid Glucose produced in India is consumed by the confectionery industry. It is used also in textile printing and in biscuit and canning industries, tanning and tobacco curing. This is used in leather, textile, pharmaceutical and other industries. The history of starch industry dates back to early forties. There are few units at present in the country producing starch from maize and three units producing starch from Tapioca in the organized sector. There is bright market potential for maize starch and liquid glucose. New entrepreneurs can venture into this field. Few Indian Major Players are as under: Anil Products Ltd. Anil Starch Products Ltd. [Merged] Bharat Starch Inds. Ltd. [Merged] English Indian Clays Ltd. Gayatri Bioorganics Ltd. Gujarat Ambuja Exports Ltd. Gujarat Ambuja Proteins Ltd. [Merged] Gulshan Polyols Ltd. Indian Maize & Chemicals Ltd. International Bestfoods Ltd. [Merged] K G Gluco Biols Ltd. [Merged] Kamala Sugar Mills Ltd. Karnataka State Agro Corn Products Ltd. Laxmi Starch Ltd. Origin Agrostar Ltd. Pondicherry Agro Service & Inds. Corpn. Ltd. Rai Agro Inds. Ltd. Riddhi Siddhi Gluco Biols Ltd. Santosh Starch Ltd. Santosh Starch Products Ltd. Sayaji Industries Ltd. Sukhjit Starch & Chemicals Ltd. Tirupati Starch & Chemicals Ltd. Unique Sugars Ltd. Universal Starch-Chem Allied Ltd. Wockhardt Health Care Ltd. [Merged] Cost Estimation: Capacity : Maize Starch 22312 MT/Annum Liquid Glucose 8925 MT/Annum Germ (Bye Product) 1785 MT/Annum Fibre (Bye Product) 892 MT/Annum Steep Water (Bye Product) 2677 MT/Annum
Plant capacity: -Plant & machinery: 1477 Lakhs
Working capital: -T.C.I: Cost of Project : 2425 Lakhs
Return: 41.00%Break even: 44.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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