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Business Ideas: Above 5 Crore (Plant and Machinery): Selected Project Profiles for Entrepreneurs, Startups

We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

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IODISED SALT FREE FLOWING FROM SEA WATER - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

PRODUCT PROFILE Iodised salt (also spelled iodized salt) is table salt mixed with a minute amount of various iodine containing salts. The ingestion of iodide prevents iodine deficiency. Worldwide, iodine deficiency affects about two billion people and is the leading preventable cause of mental retardation. It also causes thyroid gland problems, including endemic goiter. In many countries, iodine deficiency is a major public health problem that can be cheaply addressed by iodization of salt. Salt was the name originally given to the residue left by evaporation of sea water. Afterwards the name was employed to include all substances held in solution in sea water. Chemists ultimately extended the name to cover all combinations of an acid and a base. Sodium chloride (NaCl) now called common salt, is an example of the simplest type of chemical salt. Sodium chloride is an essential constituent of the body fluids and is responsible for a number of vital functions in the body. Salt is existent in all animal and vegetable life and is coeval with life itself. Product characteristics Chemical name sodium chloride (NaCl) Appearance occurs as colorless cubical crystals or white crystalline powder. Molecular weight – 58.4428 Density or specific gravity – 2.165 (135 lb/ft3) Melting point – 801°C (1,473.4°F) Applications Industries use most of the salt produced in the world today. Salt is the feedstock for the chloro alkali chemical industry, just as oil is for the petrochemical industry. The multiple chemical and physical properties of salt make possible 14,000 known uses. From the days of the cave men, humans have discovered ingenious means to use salt to enhance the quality of our lives. So valuable is this common mineral that wars have been waged and revolutions fought for access to salt. Its largest use is largely invisible to the public: about 40% of salt worldwide is used as the raw material that chemical companies transform into chlorine and soda ash, the foundations of inorganic chemistry. Salt is a processing aid in innumerable industries and the means by which animal nutrition experts ensure the health and productivity of livestock and poultry. We are all familiar with the salt shaker on the table in most of our homes. We less often think of the salt we use to regenerate our water softeners to protect the pipes and appliances in our homes. And seasonally, many of us give thanks for the salt that road maintenance crews apply to keep our cars, trucks and school buses safely on snowy winter roads. Global demand India is well endowed with saline water due to long coastal lines on 3 sides of the country. It is estimated that 93 per cent households consumed iodized salt in China, 48 per cent in Myanmar while neighboring Bangladesh and Nepal fared much better at 70 and 63 per cent respectively. Iodine deficiency is a problem of public health importance in India with no State or Union Territory totally free from it. Of the 312 districts surveyed by the Ministry of Health and Family Welfare, 254 were found to be endemic for iodine deficiency. Tata Chemicals entered in salt manufacturing. Both the salt works are spreader over, 5000 acres of area each. Government of India also got involved in salt manufacturing through public sector unit Hindustan Salts Ltd. Today out of the total salt produced 28.91 percent is produced by large salt works while 76.07 by salt farms. The demand of the product in the market is immense and therefore its market position is splendid. Hence it is an excellent field to venture.
Plant capacity: 15000MT/AnnumPlant & machinery: 740 Lakhs
Working capital: -T.C.I: Cost of project: 1219 Lakhs
Return: 46.00%Break even: 40.00%
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MAIZE PROCESSING (Maize Starch, Liquid Glucose, Gluten, Dextrose) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

PRODUCT PROFILE The maize also called "Corn or Indian Corn" is widely cultivated in India; Maize ranks high among the four or five principal cereal crops of the world. Maize is utilized in more diversified ways than any other cereal. Starch is the main product of a maize processing unit, which is consumed in various other industries like food, pharmaceuticals, textiles, paper, hotels and restaurants, etc. The other products include Gluten, Germ, Fiber (husk) and Corn Steep Liquor. Gluten has great demand in animal feed industry because of its high protein content (70%). Germ is expressed to extract germ oil which is low cholesterol containing edible oil. Fiber, mainly the husk, is used by animal feed manufacturers. It has demand in wet form itself for animal feed. Corn Steep Liquor is one of the substrates for culture media for manufacturing of antibiotics and other microbial production systems. Applications Besides food, maize and maize products have numerous industrial uses such as in adhesives, explosives and soaps, and for textile sizing, etc. Maize starch is employed in the manufacture of asbestos, ceramics, dyes, plastics, oil cloth, linoleum, paper, and paper boards, and in textiles, mining, deep oil drilling, and cosmetic and pharmaceutical industries. The derivatives of maize starch include glucose or corn syrup, corn sugar, dextrin, and industrial alcohol, which is employed in different industries. The grain is used for making various alcoholic beverages. Corn oil obtained from the embryo (i.e. young plant in its earliest stages of development) is used in paints, varnishes, rubber substitutes and as a cooking medium. Maize starch is extensively used as a sizing material in the textile and paper industries. In the food industry, it is used in the preparation of pies, puddings, lad dressings and confections. The further use of the products of maize are Dextrose (used in baking, beverage and canning industries), Maize Starch Syrup (used in the food processing industry, chiefly in confectionery), Pop corn and the various by products of maize are maize oil, seen, steep water etc. Global demand The viability of a maize processing plant depends upon the availability and uninterrupted supply of raw material to the unit. On an average, a unit with a crushing capacity of 100 MT/ day will require about 30000 MT of maize per year (assuming 300 days of operation of the plant). Hence, the availability of raw material is one of the important considerations in deciding the location of maize processing unit. Maize is the most widely grown crop in the Americas with 332 million metric tons grown annually in the United States alone. Approximately 40% of the crop 130 million tons is used for corn ethanol, transgenic maize (Genetically Modified Corn) made up 85% of the maize planted in the United States in 2009. While natural maize varieties grow to 12 meters (39 ft) tall, most commercially grown maize has been bred for a standardized height of 2.5 meters (8.2 ft). Sweet corn is usually shorter than field corn varieties. The starch is the main product of a maize processing unit, which is consumed in various other industries like food, pharmaceuticals, textiles, paper, hotels and restaurants, etc. The Starch industry in India is thus poised to rapid strides once again keeping behind the impacts of the global recession during recent years. The target of indigenous production of over 6 million MT will require the Indian Starch industry to increase their production during the next ten years. To meet the growing demand, per hectare yield of maize is estimated to rise to 2.36 MT as against 1.7 MT currently by the end of 2020. Therefore the scope for this product is very bright. An entrepreneur venturing into this project will find it very lucrative. Cost Estimation: Capacity: 200MT Maize processed/day Starch 133 MT/day Glucose 20 MT/day Gluten 18 MT/day Germ 8 MT/day Fiber 4MT/day Steep Water 12MT/day
Plant capacity: -Plant & machinery: 3175 Lakhs
Working capital: -T.C.I: 7310 Lakhs
Return: 33.00%Break even: 40.00%
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Medical College with Hospital - Detailed Project Report, Profile, Business Plan, Trends, Market Research, Survey, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Working Capital Requirement, Plant Layout, Cost of Project

Profile A medical college is meant to impart education of medical field to students to qualify them as doctors in different specialized disciplines so as to treat patients suffering from various ailments. Doctors with their dedicated spirit serve the nation at large by providing medication and treatment for eradication of diseases, which exchange health and add suffering to humanity. Normally a medical college is associated with a hospital. Hospitals provide the facilities of O.P.D. and admission for seriously ill seriously injured, seriously burnt and pregnant ladies, causalities etc. A private hospital is a place where one may get treatment from ordinary fever to a major surgery operation. As a matter of fact, no limitation has been made for the facilities available in a hospital. However, generally all private hospitals are provided with latest facilities and ultra modern machines. In a hospital, surgeons, physicians, E.N.T, specialists, children specialist, eye surgeon, psychologists and sex-specialist are essential. Departments in a hospital are as follows: • Cardiology • E.N.T Maternity • Eye section • Children ward • Laboratory • X-ray room & ECG clinic • Physician ? Modern Medical Equipment Today medical technology has come far with new technologies emerging with amazing rapidity. These include X ray image intensifies, catheterization, CT scanner, ultrasound scanners, gamma camera, open-heart surgery, image technique, NMR etc. It is worth pausing and taking stock of the current state of the art in medical instrumentation, which is assisting the medical profession in extending succor to the millions in need. Medical electronics is a fairly new field in India offering considerable scope for import substitution. Nuclear magnetic resonance images are based on the interaction of a body's atomic nuclear with a powerful satic magnetic field. Computer Topography is a graphic transversal topographic method that enables absorption profile of a cross section of the human body to be represented in a matrix on a TV screen. Several measurement methods in medicine are based on the principle of ultrasound transmission. Currently, the main application of Doppler ultrasound has been in cardiac anomalies in which it is possible to measure, quantitatively, the performance of the heart. Angiography visualization of blood vessels by contrast medium serves to detect direct and indirect diseases of the vascular system. In the latter case of displacement of vessels by tumors, is angiography in sometimes indispensable for making accurate assessments. Indian Scenario Indias medical education market in 2009 to 10 was Rs. 21 billion which grew by a CAGR about 10% in last three years. I is estimated that the Indian medical education market to grow at a CAGR of 18% by 2012 to 13 to attain a market size of Rs. 35 billion. In India, the growing awareness of the role of health development as a vital component of socio economic development, has contributed to the increase in number of medical colleges. In the past ten years, the total number of colleges increased to 572 in 2008 to 10, registering a growth of 65%. In spite of the continuous growth in the medical education sector over the past few years, the country has not been able to meet the growing needs for medical professionals in the country. Therefore the medical education market in India offers an excellent investment opportunity. ?
Plant capacity: 100 Students/Annum, 500 Bedded HospitalPlant & machinery: 1729 Lakhs
Working capital: -T.C.I: 4824 Lakhs
Return: 43.00%Break even: 45.00%
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Potato Powder - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Profile Potato powder is highly concentrated and nutritious flour grounded from the pulp of cooled potato. The flour commodities of the chemical constituents of the potato, retains all of the mineral salts. The potato powder is used as thickening agent in soups, stews and for breading meats and fish. The potato powder is used extensively by armed forces, the civilian trade and the school lunch programme Potato is widely consumed as food all over the world. Its composition is influenced not only by genetic and environmental factors but also by maturity at harvest and subsequent storage history. Indeed the efficiency of storage is of determining importance, as on it depend the availability of potato as a fresh or processed vegetable, its palatability and also its nutritive value. Potato Powder obtained from potato has the following composition. Carbohydrates (Assimilable) - 71-81 % Protein - 7.1-13.5% Ash - 2.8-5.9% Crude fibre - 0.4-3.4% Fat - 0-0.7% Application Potato Flour is used in bread, pancake and waffle recipes or as a thickener for smoother sauces, gravies and soups. Also used in fabricated Potato chips, Extruded Snacks, Snack Pellets, Battered breaded products etc. Also used in gluten free and allergy cooking. Potato powder is increasingly being used in a variety of food preparations like snack foods (Mc Donald, Pringle, Haldiram snacks etc.), soups, curries and other dishes as a thickening agent and Stir Fries. It has strong potato flavour. It can be a binding material for preparing kheer, tikki, chops, pakoda, cutlets, stuffed parotha, kofta and other products. ? Market Potential The potato powder is meant only for export. Although domestic market for dehydrated and powdered potato is there but more than 70% of the total indigenous production of potato powder is exported to various countries. The potato powder is supplied in bulk to the manufacturers of the various snack food items and restaurants/ hotels. The major demand is in cities like Mumbai, Delhi, Chennai, Nagpur, etc. The demand is much more than the supply at present and is likely to grow with the increasing popularity of the snack foods and other items where potato powder is used as input. It has good export potential also, and European countries are largest consumer of potato flour.
Plant capacity: 1800 MT/ AnnumPlant & machinery: 543 Lakh
Working capital: -T.C.I: Cost of Project : 800 Lakh
Return: 44.00%Break even: 40.00%
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Medium Density Fiberboard (MDF Board) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Profile Medium density fiberboard (MDF) is a generic term for a panel primarily composed of lignocellulosic fibers combined with a synthetic resin or other suitable bonding system and bonded together under heat and pressure. MDF is a wood based composite. The primary constituent is a softwood that has been broken down into wood fibres; that is the very cells (tracheids, vessels, fibres and fibre tracheids), which are far smaller entities than those used in particleboard. The panels are compressed to a density of 0.50 to 0.80 and specific gravity (31-50 lb/ft3). Additives may be introduced during manufacturing to improve certain properties. MDF Characteristics: • Width : 1650 mm • Length (grain) : from 1650 to 3660 mm • Thickness : from 6 to 24 mm • Glue type : Urea Carbamide/urea melamine formaldehyde (UMF) • Quality Reference: TU 5536-007-4477-9728-2003 • Density : 700-850 kg/m3 • Dimensions : 3.4.1. Length/width/thickness Application Medium Density Fiberboard (MDF) is widely used in the manufacturing of furniture, kitchen cabinets, door parts, mouldings, millwork and laminate flooring. Common Uses: • Doors, Jambs & Millwork • Laminate Flooring • Laminating & Finishing • Moulding • Office & Residential Furniture • Kitchen Cabinets ? Production Procedure In the production procedure of MDF board following few steps are involved: • Chipping of wood • Defibrating, gluing and drying • Mat forming and processing • Cooling, sanding & trimming • Grading & storage • Impregnation • Lamination Market Potential The global potential demand for panel boards is estimated at 250 million m3 per year and the potential market for MDF alone is 100 million m3. The gap of 150 million m3 can be diverted to particleboard, plywood & OSB. Bulk of the industrial round wood in India is utilized by the saw milling industry, consisting of more than 23,000 units. The projected demand for MDF is 6,70,000 tons, whereas the combined capacity of 2 Plants operating in India (Delhi & Calcutta) is only 1,17,000 cubic meters (88,000 tons). Some shortage is covered by MDF imports of around 3,00,000 tons.
Plant capacity: 30000 Cubic meters/Annum Plant & machinery: 2007 Lakh (40.13 Lakh USD)
Working capital: -T.C.I: Cost of Project : 3534 Lakh (70.68 Lakh USD)
Return: 45.00%Break even: 50.00%
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AAC BLOCKS AUTOCLAVED AERATED CONCRETE BLOCKS)Fly Ash Based - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout

Autoclaved Aerated Concrete (AAC) is a non-combustible, lime based, cementitious building material that is expanding into new worldwide markets. As a single component building material, AAC has achieved acceptance in new markets throughout the world. AAC has a history of one hundred of years and has become the pillar industry in construction field. In our country aerated techniques have been developed for about 40 years, and its technique skills and equipments are becoming mature. The AAC has the features of light bulk density, good thermal insulation properties and sound-absorption, certain strength and process ability, and its raw materials is very rich, especially the reuse of fly ash enables the comprehensive utilization of industrial residue, curbs environmental pollution, no destroy on farmland, create good social and economic benefits. AAC is an ideal alternative of the traditional clay brick wall materials. For many years AAC has been strongly supported by national wall reform policy, tax policy and environmental policy. In a sentence, AAC has been an important factor in new building materials and has a broad market prospect. Uses and Applications AAC has been used in a variety of construction projects throughout the United States. It has been used for load-bearing walls and floor/roof systems in elementary and secondary school classrooms, multistory university dormitories, military base barracks, and various hotel chains. It has been chosen for its material properties and speed of construction. High rise buildings have utilized AAC for shaft and fire walls due to its tremendous fire ratings. Manufacturing and warehouse facilities have found that AAC non load bearing cladding panels provide both an aesthetically desirable and acoustically functional solution for their projects. AAC has been used in single and multifamily construction for its thermal, acoustical, and fire performance. AAC products are equally suitable for residential construction, multistory buildings, commercial, and industrial construction. The products are made of natural materials: sand, lime, and water. These raw materials are processed to provide a building material with a large number of air pores; hence, aerated concrete. Fine pores (nearly 70% of the product) and the solid structure of calcium silicate hydrate gives AAC its exceptional material properties. Market Survey The autoclaved aerated concrete sector of the construction industry is now in the phase of a tremendous growth cycle. The autoclaved aerated concrete industry must utilize competitive techniques as customers are looking for lowered costs. AAC is not a new building system but it is new to India. Autoclaved aerated concrete (AAC), though relatively unknown in India, is currently one of the many building products being touted as green or environmentally friendly. AAC is a lightweight manufactured building stone. Comprised of all natural raw materials, AAC is used in a wide range of commercial, industrial, and residential applications. AAC Reduces Additional Material Use and Minimizes Waste and Pollution. Today, concrete used in most places, including many urban areas, is in proportion of 1:2:4 (cement: sand: coarse aggregate). This ancient technology has vanished at many sites in various metros. Proper concrete mix design is being done. This helps achieve superior quality and economy to the constructor. Concrete will no longer be a civil engineers' product. It will be a formulation of several chemicals with cement playing a major role. The market size of cement and AAC is defined as the amount of cement and AAC products supplied to the total Indian marketplace, in a particular period. Therefore, market size is determined by supply rather than demand. The outlook (for autoclaved aerated concrete) is more optimistic. Overall demand improvement will lead to a reduction in the inventory of unsold residential and commercial premises. In addition to this, residential construction from high-end apartments to affordable housing is being announced and expected to come on stream. The Indian cement industry is on a capacity expansion spree and was expected in 2007-08 to add another 60 mn tonne, with an investment of around Rs 100 bn. Between 2005 and 2008 around 55 companies announced either greenfield or brownfield expansion plans. With these projects, Indias cement capacity was to touch a new high of approximately 200 mn tonne by 2008. Indian cement firms had also plans to increase their capacity by 74 mn tonne by 2010 with investment of Rs 300 bn. Companies like Zuari Cement, OCL, Dalmia Cement, Binani Cement, Birla Corp, India Cements, Saurashtra Cement, NCL Industries and JK Cement have proposed or are implementing capacity expansion projects. By 2008, about 21.5 mn tonne of additional capacity was expected to be realised through expansion only. ?
Plant capacity: 150000 cubic meter/ Annum Plant & machinery: 1100 Lakhs
Working capital: -T.C.I: Cost of Project : 1790 Lakhs
Return: 44.00%Break even: 53.00%
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CEMENT PLANT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Cement is a material with adhesive and cohesive properties which make it capable of bonding minerals fragments into a compact whole. It can be defined as any substance, which can join unite two or more pieces of some other substance together to form a unit mass. Cement, as used in construction industries, is a fine powder which when mixed with water and allowed to set and harden can join different components or members together to give a mechanically strong structure. Thus cement can be used as bonding material for bricks or for bonding solid particles of different sizes (rubber masonry) to form a monolith. The name Portland cement is given originally due to the resemblance of the color and quality of the hardened cement to Portland stone Portland Island in England. The most common type of cement used by concrete manufacturers is Portland cement, which is prepared by igniting a mixture of raw materials mainly composed of calcium carbonate or aluminium silicates. According to ASTM standard specification C 150, Portland cement is defined as a hydraulic cement produced by pulverizing clinker consisting essentially of hydraulic calcium silicates, usually containing one or more of the forms of calcium sulfate as an inter ground addition . The phase compositions in Portland cement are shown below and they are denoted as tri calcium silicate (C3S), di calcium silicate (C2S), tri calcium aluminate (C3A), and tetra calcium alumino ferrite (C4AF) Uses & Applications The most common use for cement is in the production of concrete. Concrete is a composite material consisting of aggregate (gravel and sand), cement, and water. As a construction material, concrete can be cast in almost any shape desired, and once hardened, can become a structural (load bearing) element. Users may be involved in the factory production of pre cast units, such as panels, beams, road furniture, or may make cast in situ concrete such as building superstructures, roads, dams. Market Survey Indian cement industry, a leading manufacturing sub-sector in India, entered a new era after the partial decontrol in 1982 and near total free market in 1989, ahead of the dawn of the liberalisation era in the country. The industry was totally delicensed in 1991 under the Industries Development and Regulation Act. India is the second largest producer of cement in the world after China. It is followed by Japan and the USA. The overall turnover of the industry is placed at Rs 600 bn. India accounts for a share of about 6% against China's 37% and the USA's 5% of global production. The demand for cement mainly depends on the level of development and the rate of growth of the economy. There are no close substitutes for cement and hence the demand for cement is price inelastic.
Plant capacity: 6000 MT/AnnumPlant & machinery: 777 Lakhs
Working capital: -T.C.I: Cost of Project : 1253 Lakhs
Return: 48.00%Break even: 39.00%
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Mishri(Sugar Candy)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Candy Sugar, (or sweet diamonds as it is popularly called or mishri) is sparking white big crystal sugar obtained by cooling supersaturated sugar solutions. Its large crystals not only are pure but are also very attractive. The English word candy derives from Arabic qandi, meaning something made with sugar. Candy, specifically sugar candy, is a confection made from a concentrated solution of sugar in water, to which flavorings and colorants can be added. Candies come in numerous colors and varieties and have a long history in popular culture. In India the large crystalline form of sugar is called Mishri. The word Mishri comes from Chinese, originally Mi Sha Li, sweet pebble glassy, a sweet crystalline (glassy) substance the size of pebbles. Candy Sugar has its origins in India and Persia. Arabic writers in the first half of the 9th century described the production of candy sugar. Crystals were grown as a result of cooling supersaturated sugar solutions. Candy sugar is known for centuries for its therapeutic applications. It is also popular among makers of homemade fruit liquors. It is loved by both kids and grownups; this rock candy makes a good substitute for dessert after meals. Uses & Applications Candy Sugar is a great sweetener for tea or coffee and simply looks pretty on the table. Candy sugar is known for centuries for its therapeutic applications. It is also popular among makers of homemade fruit liqueurs. Loved by both kids & grownups, this rock candy makes a good substitute for dessert after meals. Market Survey Sugar is typically one of the most significant contributors to dietary energy supply. In fact, sugar is the third most important source of per caput Dietary Energy Supply (DES) after cereal products. And it is a relatively inexpensive food. The cost of calories from sugar is about 15 percent less than that from cereals. At the global level, sugar, including non centrifugal sugars, currently contributes more than 8 percent of total caloric intake, after cereals (52 percent) and oils (10 percent). Given the global population balance, these percentages closely reflect the situation in developing countries where sugar accounts for nearly 8 percent of total caloric intake, after cereals (57 percent) and oils (9 percent). India has been known as the original home of sugarcane and sugar. India is the second largest producer of sugar in the world after Brazil and produces more of cane sugar and not beet sugar. It produces approximately 22 million tons of sugar annually, with Maharashtra contributing over one third of it. Indians knew the art of making sugar since the fourth century. However the advent of modern sugar industry in India dates back to mid 1930's when a few vacuum pan units were established in the sub tropical belts of Uttar Pradesh and Bihar. ?
Plant capacity: 100 MT/DayPlant & machinery: 637 Lakhs
Working capital: -T.C.I: 3859 Lakhs
Return: 48.00%Break even: 28.00%
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Low Carbon Ferro Manganese and Ferro Chrome (Through Alumina Thermic Process) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

Manganese is used in metallurgical industries in the form of ferro manganese. Ferro manganese contains about 80% Mn and 20% Fe. Generally ferro manganese is produced in blast furnace or an electric furnace. The high carbon ferromanganese (7.5% C, 74 80 % Mn & balance Fe) is the most important grade of ferromanganese Ferrochrome contains chromium as a major alloying element. With low carbon content, high chromium steels (Cr.12%) are corrosion resistant. With high carbon content, chromium raises the abrasion and wear resistance. Ferro Chrome is an alloy of chromium and iron containing between 50% and 70% chromium. The ferrochrome is produced by electric arc melting of chromites and chromium ore. Uses & Applications Low carbon Ferro manganese is widely used in the manufacturing of tool steels, alloys steel & structural steels. Ferromanganese is widely used in the manufacture of tool steels (up to 0.4% Mn) and structural steel (up to 0.6% Mn) and also of special steels with a high manganese content (up to 12 to 14%) Mn), as well as an alloying addition. Silcomanganese ferro alloy is used as a blocking agent to prevent the reaction of carbon & oxygen in Steel. Ferro Chrome with chrome content below 56% is known as charge chrome and produced from a chrome containing ore with a lower chrome content. Alternatively, High Carbon Ferro Chrome produced from higher grade ore, is more commonly used in specialist applications such as engineering steels. Low carbon Ferro Chrome is used during steel production to correct chrome percentages, without causing undesirable variations in the carbon or trace element percentages. Market Survey Ferro alloy production is very power intensive, forming between 40 and 70 per cent of the total production cost. Manganese alloy is the largest produced ferro alloy in the world with a share of about 41% of the global production of ferro alloys. Manganese is an essential requisite for iron and steel production owing to its capability for sulphur fixing, de oxidizing and good alloying properties. Production of manganese ferro alloys is dominated by China, accounting for nearly half of worldwide production from a combination of domestic low grade manganese ores and imported high grade ores. The steel industry also requires manganese alloys with less carbon than that contained in standard ferromanganese. India is exporting ferromanganese ferrosilicon & other bulk and noble alloys to various countries like FR Germany, France, Japan, Columbia, Dominican Rep, Italy, Netherlands, Singapore, Sweden, U.K., U.S.A. and others. The proposals are for an increase in import duties for all Ferro Alloys from 5% to 7.5% excluding Ferro Nickel and the removal of duties on raw materials and ores used in the production of Ferro Alloys. Current duties for imported raw materials range from 2.5% to 7.5%. There is a very good scope for this product and it is the appropriate time for new entrepreneurs to venture into this field. Few Indian Major Players are as under:to Aarti Steels Ltd. Adhunik Metaliks Ltd. Alok Ferro Alloys Ltd. Andhra Ferro Alloys Ltd. Bhaskar Shrachi Alloys Ltd. Bishwanath Ferro Alloys Ltd. Castron Technologies Ltd. Essel Mining & Inds. Ltd. Facor Alloys Ltd. Hindustan Ferro & Inds. Ltd. Hira Ferro Alloys Ltd. Idcol Ferro Chrome & Alloys Ltd. Jeypore Sugar Co. Ltd. M O I L Ltd. Maharashtra Elektrosmelt Ltd. Monnet Industries Ltd. Nagpur Power & Inds. Ltd. Natural Sugar & Allied Inds. Ltd. Nava Bharat Ventures Ltd. Orde Industries Ltd. R G Foundry Forge Ltd. Rohit Ferro Tech Ltd. S A L Steel Ltd. S K M Steels Ltd. Sarda Energy & Minerals Ltd. Shri Girija Smelters Ltd. Shyam Ferro Alloys Ltd. Sova Ispat Alloys (Mega Projects) Ltd. Sova Ispat Alloys Ltd. Srinivasa Ferro Alloys Ltd. T S Alloys Ltd. Tata Steel Ltd. Universal Ferro & Allied Chemicals Ltd. V B C Ferro Alloys Ltd. Visa Steel Ltd.
Plant capacity: 24 MT/DayPlant & machinery: 803 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 2695 Lakhs
Return: 56.00%Break even: 52.00%
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AAC Blocks (Autoclaved Aerated Concrete Blocks) Fly Ash Based - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Autoclaved Aerated Concrete (AAC) is a non-combustible, lime-based cementitious building material that is expanding into new worldwide markets. As a singlecomponent building material AAC has achieved acceptance in new markets throughout the world. The AAC has the features of light bulk density good thermal insulation properties and sound absorption, certain strength and process ability, and its raw materials is very rich, especially the reuse of fly ash enables the comprehensive utilization of industrial residue curbs environmental pollution no destroy on farmland create good social and economic benefits. AAC is an ideal alternative of the traditional clay brick wall materials. AAC Blocks have Good heat insulation and humid retention. They are non-flammable. Autoclaved Aerated Concrete (AAC) products are 4 times lighter in weight than ordinary concrete. Its characteristic structure comprising millions of tiny pores, it offers optimum solidity at low weight. Uses and Applications AAC products are equally suitable for residential construction, multistory buildings commercial and industrial construction. The products are made of natural materials: sand lime and water. These raw materials are processed to provide a building material with a large number of air pores; hence, aerated concrete. Fine pores (nearly 70% of the product) and the solid structure of calcium silicate hydrate gives AAC its exceptional material properties. They are fire proof and provide insulation. Its low density permits use in larger building units which serves as a distinct advantage in pre fabrication. Appreciable savings are effected in foundation loads in multi storeyed construction. It is therefore being used increasingly as walling units in some developed countries. Market Survey The autoclaved aerated concrete sector of the construction industry is now in the phase of a tremendous growth cycle. The autoclaved aerated concrete industry must utilize competitive techniques as customers are looking for lowered costs. AAC is not a new building system but it is new to India. Autoclaved aerated concrete (AAC) though relatively unknown in India is currently one of the many building products being touted as green or environmentally friendly. There will be phenomenal growth in autoclaved aerated industry in the near future. Autoclaved aerated concrete blocks having different architectural finishes and color will also play a prominent role in near future. With a high growing good infrastructure and urbanization, the autoclaved aerated concrete Industry is poised for growth in the near future.
Plant capacity: 500 CUM/Day Plant & machinery: Rs.1117 Lakhs
Working capital: -T.C.I: Cost Of Project : Rs. 1886 Lakhs
Return: 36.00%Break even: 39.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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