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Business Ideas: Above 5 Crore (Plant and Machinery): Selected Project Profiles for Entrepreneurs, Startups

We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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Silicon Metal

Silicon is the most abundant element in Earth's crust. It is found in rocks, sand, clays and soils, combined with either oxygen as silicon dioxide, or with oxygen and other elements as silicates. Silicon's compounds are also found in water, in the atmosphere, in many plants, and even in certain animals. Silicon is the fourteenth element of the periodic table and is a Group IVA element, along with carbon germanium, tin and lead. Pure silicon is a dark gray solid with the same crystalline structure as diamond. Its chemical and physical properties are similar to this material. Silicon has a melting point of 2570°F (1410°C), a boiling point of 4271°F (2355°C), and a density of 2.33 g/cm3. The Silicon Metal market size will be XX million (USD) in 2022 in India, from the XX million (USD) in 2016, with a CAGR (Compound Annual Growth Rate) XX% from 2016 to 2022. Silicon is the second most common element in the Earth’s crust, although it is hard to find it in nature as a pure element. China is by far the world’s largest producer of silicon, including thereby silicon content for ferrosilicon and silicon metal. Around 4.6 million metric tons of silicon was produced in China in 2016 which accounted for about two-thirds of global production that year, which reached about 7.2 million metric tons. The global silicon metal market was valued at US$ 2.21 Bn in 2015 and is anticipated to reach US$ 3.48 Bn by 2024, expanding at a CAGR of 5.2% between 2016 and 2024. As a whole there is a good scope for new entrepreneur to invest in this business.
Plant capacity: Silicon Metal: 25 MT /DayPlant & machinery: Rs 1277 lakhs
Working capital: N/AT.C.I: Cost of Project: Rs 2484 lakhs
Return: 28.00%Break even: 74.00%
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Maize and It’s by Products Starch, Liquid Glucose, Dextrose, Sorbitol, Maltose, Gluten, Germ and Fiber)

Maize also known as corn is a cereal grain. Maize has become a staple food in many parts of the world, with total production surpassing that of wheat or rice. However, not all of this maize is consumed directly by humans. Some of the maize production is used for corn ethanol, animal feed and other maize products, such as corn starch and corn syrup. Maize is the starch derived from the corn (maize) grain. The starch is obtained from the endosperm of the kernel. D-Soribitol, CH2OH(CHOH)4CH2OH (D-glucitol, L-gulitol), is a hexahydric alcohol with a 6-carbon atom straight-chain that contains six hydroxyl groups, and has a molecular weight of 182.17. The germ, which constitutes 8-14% of the total weight of the corn grain, includes 84-86% of the total oil content of the corn. In India, maize is a kharif crop with harvests and arrivals due only from October onwards. Kharif contributes over 80 per cent of the entire maize output. Bulk of the maize produced in the country goes for production of poultry feed. It is estimated that the demand for maize from the poultry industry would rise by about 6 percent. About twelve states which include Maharashtra, Bihar, Orissa, Uttar Pradesh, Uttarakhand and Delhi account for over 50 percent of the total maize acreage in the country. Increasing demand from Poultry sector is likely to substantially hike maize consumption to go over 30 million tons by 2020. As a whole there is a good scope for new entrepreneur to invest in this business. Few Indian major players are as under • Amaravati Agro Ltd. • Avinash Impex Pvt. Ltd. • Charoen Pokphand Seeds (India) Pvt. Ltd. • Continental Milkose (India) Ltd. • Devi Corn Products Ltd. • Fieldfresh Foods Pvt. Ltd. • Gayatri Bioorganics Ltd.
Plant capacity: Maize Starch: 17520 MT /Annum Sorbitol: 3000 MT/Annum Liquid Glucose: 3000 MT/ Annum Dextrose Monohydrate: 3000 MT/ Annum Dextrose Anhydrous: 1500 MT/ Annum Gluten: 4590 MT/ Annum Maltodextrin: 1500 MT/ Annum GePlant & machinery: 4160 lakhs
Working capital: -T.C.I: Cost of Project: Rs 6928 lakhs
Return: 12.00%Break even: 55.00%
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Adult Pull-up Diapers

Diapers are primarily worn by children who are not yet potty trained or experience bedwetting. However, they can also be used by adults with incontinence or in certain circumstances where access to a toilet is unavailable. A disposable diaper may also include an inner fabric designed to hold moisture against the skin for a brief period before absorption to alert a toilet training or bedwetting user that they have urinated. An adult diaper is a diaper made to be worn by a person with a body larger than that of an infant or toddler. Diapers can be necessary for adults with various conditions, such as incontinence, mobility impairment, severe diarrhea or dementia. Disposable diapers market would garner substantial market share of about 63% of the estimated global market by 2020. According to “India Diaper Market Outlook, 2021”, India’s diaper market was growing with a CAGR of 22.23% over past five years. On the basis of age, the report categorizes the India diaper market into baby diapers and adult diapers. Baby diapers constitute the leading category in the market. Which facilitates the development of new technologies and ensure a high quality product. Few Indian major players are as under Carewell Hygiene Products Ltd. Centron Industrial Alliance Ltd. Diapers India Ltd. Godrej Hygiene Products Ltd. Gufic Biosciences Ltd. Johnson & Johnson Pvt. Ltd.
Plant capacity: Adult Pull-up Diapers (Big Size) 10 Pcs/Pkts: 6000 Pkts/Day Adult Pull-up Diapers (Big Size) 4 Pcs/Pkts: 15000 Pkts /Day Adult Pull-up Diapers (Small Size) 10 Pcs/Pkts: 6000 Pkts/Day Adult Pull-up Diapers (Small Size) 4 Pcs/Pkts: 15000 Pkts /DayPlant & machinery: 2123 lakhs
Working capital: -T.C.I: Cost of Project: Rs 2787 lakhs
Return: 54.00%Break even: 32.00%
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Pearl Caustic Soda

Caustic soda (sodium hydroxide or NaOH) is most commonly manufactured by the electrolysis of a sodium chloride (NaCl) solution. Manufacture caustic soda using either membrane or diaphragm electrolytic cells. NaOH), also known as lye and caustic soda, is a caustic metallic base. Pure sodium hydroxide is a white solid available in pellets, flakes, granules, and as a 50% saturated solution. The chemical industry in the country has not received its fair share of development due mainly to the fact that establishing an industry in this sub-sector of the economy is relatively capital intensive. In this brief write-up the need, technical feasibility and profitability of establishing a small plant to produce 10,000 metric tonnes of caustic soda per annum are looked into with a view to sensitizing entrepreneurs on the immense reward of venturing into this hardly exploited goldmine. The local market demand for this product is enormous and will certainly grow with the increase in both economic and industrial activities in the years to come. Entrepreneurs who invest in this project will be successful.
Plant capacity: Pearl Caustic Soda: 100 MT /Day Chlorine (by product): 85 MT/DayPlant & machinery: 2113 lakhs
Working capital: -T.C.I: Cost of Project: Rs 3815 lakhs
Return: 28.00%Break even: 70.00%
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Discontinuous Sandwich Panel

A sandwich panel is any structure made of three layers: a low-density core and a thin skin-layer bonded to each side. Sandwich panels are used in applications where a combination of high structural rigidity and low weight is required. SIP is a sandwich structured composite, consisting of an insulating layer of rigid core sandwiched between two layers of structural board, used as a building material. The board can be sheet metal, plywood, cement, magnesium oxide board (MgO) or oriented strand board (OSB) and the core either expanded polystyrene foam (EPS), extruded polystyrene foam (XPS), polyisocyanurate foam, polyurethane foam or composite honeycomb (HSC). The market for Sandwich Panel is developing at an excellent pace. The APAC region dominates the market considerably with its fast growing market trajectory worldwide. It will expand at an admirable CAGR over the forecast period. The region will also probably show rapid industrial growth due to increased level of investments in the regions of China and India, where the construction sector is growing. This has further widened the scope of sandwich panels market in the region. North America is expected to grow rapidly by 2021. Europe and Rest of the World are also estimated to grow at CAGR of an outstanding level from 2016 to 2021. This facilitates the development of new technologies and ensures a high quality product.
Plant capacity: 1000000 Sq.mt./AnnumPlant & machinery: 70 Crore
Working capital: -T.C.I: Cost of Project: Rs 84 Crore
Return: 27.00%Break even: 37.00%
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Discontinuous Sandwich Panel

A sandwich panel is any structure made of three layers: a low-density core and a thin skin-layer bonded to each side. Sandwich panels are used in applications where a combination of high structural rigidity and low weight is required. SIP is a sandwich structured composite, consisting of an insulating layer of rigid core sandwiched between two layers of structural board, used as a building material. The board can be sheet metal, plywood, cement, magnesium oxide board (MgO) or oriented strand board (OSB) and the core either expanded polystyrene foam (EPS), extruded polystyrene foam (XPS), polyisocyanurate foam, polyurethane foam or composite honeycomb (HSC). The market for Sandwich Panel is developing at an excellent pace. The APAC region dominates the market considerably with its fast growing market trajectory worldwide. It will expand at an admirable CAGR over the forecast period. The region will also probably show rapid industrial growth due to increased level of investments in the regions of China and India, where the construction sector is growing. This has further widened the scope of sandwich panels market in the region. North America is expected to grow rapidly by 2021. Europe and Rest of the World are also estimated to grow at CAGR of an outstanding level from 2016 to 2021. This facilitates the development of new technologies and ensures a high quality product.
Plant capacity: 1000000 Sq.mt./AnnumPlant & machinery: 70 Crore
Working capital: -T.C.I: Cost of Project: Rs 84 Crore
Return: 27.00%Break even: 37.00%
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Kraft Paper

Kraft paper is paper produced from chemical pulp produced in the kraft process. Sack kraft paper, or just sack paper, is a porous kraft paper with high elasticity and high tear resistance, designed for packaging products with high demands for strength and durability. Pulp produced by the kraft process is stronger than that made by other pulping processes; acidic sulfite processes degrade cellulose more, leading to weaker fibers, and mechanical pulping processes leave most of the lignin with the fibers, whereas kraft pulping removes most of the lignin present originally in the wood. Pulp and paper are manufactured from raw materials containing cellulose fibers, generally wood, recycled paper, and agricultural residues. In developing countries, about 60% of cellulose fibers originate from nonwood raw materials such as bagasse, cereal straw, bamboo, reeds, esparto grass, jute, flax, and sisal. The Paper demand in India will grow by 53% over the next six years, increasing from today's levels of 13 mn metric tonne to 20 mntonne by 2020. The annual global paper and paperboard production was approximately 382.0 million tonnes in 2006. It is expected to increase to 402.0 milliononnes by 2010 and 490.0 million tonnes by 2020. Entrepreneurs who invest in this project will be successful. Few Indian major players are as under • Achal Paper Inds. Ltd. • Agrashakti Paper Mills Pvt. Ltd. • Aryan Paper Mills Ltd. • Bazargaon Paper & Pulp Mills Pvt. Ltd. • Best Paper Mills Pvt. Ltd. • Dev Priya Papers Pvt. Ltd. • Fiesta Papers Pvt. Ltd.
Plant capacity: Kraft Paper: 50 MT/Day Duplex Board as by product: 9 MT/DayPlant & machinery: Rs 10 Crore
Working capital: N/AT.C.I: Cost of Project: Rs 21 Crore
Return: 26.00%Break even: 53.00%
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Glass Fiber Continuous Filament Glass Fibers (CFGF)

Glass fiber also called fiberglass. It is material made from extremely fine fibers of glass Fiberglass is a lightweight, extremely strong, and robust material. Although strength properties are somewhat lower than carbon fiber and it is less stiff, the material is typically far less brittle, and the raw materials are much less expensive. Its bulk strength and weight properties are also very favorable when compared to metals, and it can be easily formed using molding processes. Glass is the oldest, and most familiar, performance fiber. Continuous filament glass fiber (CFGF) is also known as textile glass fiber primarily used as the reinforcement of a matrix to form composites. India’s composites industry which stood in 2015 at around 3 lakh metric tons is projected to grow rapidly to reach 4.18 lakh metric tons by 2020 at a substantial Compound Annual Growth Rate (CAGR) of 5.8 %. The fiberglass market was estimated at USD 13.95 Billion in 2017 and is projected to reach USD 18.75 Billion by 2022, at a CAGR of 6.1% between 2017 and 2022. Thus, due to demand it is best to invest in this project. Few Indian major players are as under • Goa Glass Fibre Ltd. • Owens-Corning (India) Pvt. Ltd. • San Motors Ltd. • U P Twiga Fiberglass Ltd.
Plant capacity: Fiber Glass (Continuous Filament Glass Fibres) : 60 MT/DayPlant & machinery: Rs 102 Crore
Working capital: -T.C.I: Cost of Project: Rs 131 Crore
Return: 22.00%Break even: 39.00%
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Iodised Salt

Iodised salt is produced by iodising common salt. Iodine plays an important role in our body-system, as it is utilised by the thyroid gland for the synthesis of thyroxine, which is a hormone essential for the growth and developmental activities. Deficiency of Iodine in the body results in the impairment of synthesis of thyroxine, leading to reduced blood circulating levels. The only iodising agent so far approved for table salt is potassium iodide. It is present at a concentration of (0.01%). The demand of Iodised salt is more than 60 lakh tonnes per year as per the Ministry of Health Survey. To meet this requirement, more production capacities are required. Further due to many parts of our country are deficient in Iodine, Ministry of Industry has started crash programme to Iodise the common salt to check the problem of goitre; deaf­ness, physical deforming and mental retardation. Salt penetration at all India level is estimated to be 93.8%, comprising 96.8% in urban areas, 92.7% in rural areas. Thus, due to demand it is best to invest in this project. Few Indian major players are as under • Ankur Chemfood Ltd. • Saboo Sodium Chloro Ltd. • Sambhar Salts Ltd. • Saptak Chem & Business Ltd. • Super Salts Pvt. Ltd. • Tuticorin Salt & Marine Chemicals Ltd.
Plant capacity: 15 MT/DayPlant & machinery: Rs 750 lakhs
Working capital: -T.C.I: Cost of Project: Rs 1273 lakhs
Return: 19.00%Break even: 52.00%
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Glass Sheet

Glass is a transparent material, particularly in the visible region of electromagnetic spectrum. The transparent and colouration have made the glasses best suitable for decorative and illumination purposes in the early days of their invention. Glass is a non-crystalline solid. This means that the regular periodic arrangement of motifs (groups of atoms, molecules or ions) is absent in glasses. The crystalline characteristic of long-range order of motifs is lacked and short-range order prevails in glassy materials. Glasses are formed by quenching a material in liquid state sufficiently fast so that atoms cannot re-arrange themselves in a crystalline form and form glasses. Glass sheets and plate glass can be clear or transparent, or treated with other elements to give an opalescent or iridescent quality. Which facilitates the development of new technologies and ensure a high quality product. Resistant glass is made by using layers of glass sheets or by using a transparent polycarbonate thermoplastic. Dichroic glass is glass that has been layered with metal oxides to give the glass a unique color and texture. Tempered glass is stronger and more durable than regular glass sheets and plate glass. It is used in a wide variety of products, including vehicle windows and specialty items like scuba diving equipment, marine vehicles, and some cookware. Tempered glass is made by heating and then rapidly cooling the glass to induce residual compressive stresses in the surface of the glass.
Plant capacity: Glass Sheet Thickness of Sheet 6 mm: 53550 MT./AnnumPlant & machinery: Rs 111 Crore
Working capital: -T.C.I: Cost of Project: Rs 139 Crore
Return: 26.00%Break even: 46.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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