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Aluminium and Aluminium Downstream Projects, Aluminum Extrusion Profiles & Sections , Metal, Aluminum Products, Cans, Sheet, Extruded Products, Profiles, Doors, Windows, Aluminium Alloys, Tubes and Bars, Round Bars, Channels, Angles, Coils, Bars Projects

India is considered to be the fifth largest producer of aluminium in the world. Aluminium is one of the few metals that extensively affect the ordinary life of human beings. India has huge deposits of natural resources in the form of minerals like copper, chromite, iron ore, manganese, bauxite and gold. The Indian aluminium industry falls under the category of non-iron-based, which includes the production of copper, tin, brass, lead, zinc, aluminium and manganese. Aluminium is one of the leading industries in the Indian economy. Its growth can be sustained by the diversification and exploration of new horizons for the industry. This metal is everywhere in the form of household utensils, electric fittings, foils for food packaging, etc.

The aluminium industry is engaged in activities like mining of ores, refining of the ore, casting, alloying,  sheets and rolling into foils. At present, Hindalco and Nalco are one of the most economical in the production of aluminium in the world. Aluminium accounts for around 5 per cent of the total deposits and produces about 0.8 million tone of aluminium in a year. The world wide alumina production competence is around 58 million tones, of which India has 2.7 million tonnes. Most of the bauxite mines lie in Bihar, Karnataka and Orissa.

In India, the production of aluminium is highly concentrated in the hands of the following four companies: Bharat Aluminium Co.Ltd (BALCO), National Aluminium Co.Ltd (NALCO),  Hindustan Aluminium Co.Ltd. (HINDALCO), and  Madras Aluminium Co.Ltd. (MALCO).BALCO and NALCO represent the public sector; and HINDALCO and MALCO represent the private sector of the country.

Aluminium is used in various sectors such as transportation, packaging, building/construction and electricity. Globally, automotive, packaging and construction sectors are the major end users of aluminium, while in India the power sector consumes most followed by automotive and housing sectors. The sector wise consumption break -up as follows: electrical-64 per cent, transport-18 per cent, packaging-4 per cent, industrial machinery-3 per cent, consumer durables-3 per cent, and steel sweetening, power and chemicals -11 per cent.

With the growth in infrastructure, India will need huge amounts of metal. Investors and industrialist should come forward to increase production in the near future.


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Aluminium Anodizing Plant

Amorphous aluminum oxide (alumina, Al2O3) forms in a layer 2-3 nm thick when bare aluminum is exposed to oxygen. Aluminium anodizing is an electrochemical process in which an oxide (anodic) layer is chemically built on the surface of the metal. This oxide layer acts as an insulator and can be dyed in a wide variety of colors. Anodizing provides surface corrosion protection along with an excellent substrate for decorative finishes. Anodizing is a process for producing decorative and protective films on articles made from aluminium and its alloys. It is essentially a process where a thick film of aluminium oxide is built up on the surface of the aluminium through the use of a direct current electrical supply. Anodizing is an electrochemical process that converts the metal surface into a decorative, durable, corrosion-resistant, anodic oxide finish. Aluminium is ideally suited to anodizing, although other nonferrous metals, such as magnesium and titanium, also can be anodized. While anodizing aluminium allows the metal to keep its natural appearance, the pores in the protective oxide layer also help to provide a better surface for the adhesion of paints and glues. Anodized aluminium parts are commonly found in aircraft and architectural components, as well as consumer goods such as appliances (refrigerators, microwaves, and barbecues), sporting goods (baseball bats, golf carts, and fishing equipment) and electronics (televisions, smartphones, and computers).
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Alumina from Bauxite

Alumina is properly called aluminium oxide, which is a chemical compound comprised of aluminium and oxygen molecules (Al2O3). When refined from bauxite, alumina generally looks like a white powder similar to table salt or granular sugar. Aluminium is the most abundant metal in the earth’s crust and is a constituent of many minerals. Alumina is widely used in a variety of industrial abrasive materials. India's share in world aluminium market is estimated at around 3%. The Aluminium Market was valued at $133,564 million in 2015, and is expected to reach $167,277 million by 2022, registering a CAGR of 3.3% from 2016 to 2022. Entrepreneurs who invest in this project will be successful. Few Indian major players are as under • Aluminium Powder Co. Ltd. • Aravali Infrapower Ltd. • Bharat Aluminium Co. Ltd. • Bothra Metals & Alloys Ltd. • Gujarat Bauxite Ltd. • Hindalco Industries Ltd. • J S K Inds. Pvt. Ltd.
Plant capacity: 100000 MT/AnnumPlant & machinery: 890 lakhs
Working capital: -T.C.I: Cost of Project: Rs 6009 lakhs
Return: 29.00%Break even: 75.00%
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Alumina from Bauxite

Alumina from Bauxite. Extraction and Production of Alumina from Bauxite Alumina is the common name given to aluminum oxide (Al2O3). Alumina is produced from bauxite, an ore that is mined from topsoil in various tropical and subtropical regions. The Bayer process, discovered in 1887, is the primary process by which alumina is extracted from bauxite. Bauxite is the general name given to the hydrated oxides of aluminium. It contains varying amounts of combined water and several impurities of which ferric oxide and silica are usually predominant. It is essential that the Al2O3 (alumina) be obtained substantially free from these impurities as otherwise the iron oxide and silica would be reduced and contaminate the metallic aluminium produced in the Hall (or Heroult) Process. Uses & Applications: The superior characteristics alumina can offer make it ideal for use in many applications. Some of the most common applications outside of aluminium production are listed below. • Abrasives: Alumina is widely used in a variety of industrial abrasive materials, owing to its superior hardness and strength. Similarly, alumina can be used as a coating to protect against abrasion. • Refractories: Alumina is also widely used in refractory products, due to its high melting point. It is especially suited to demanding applications where the strength of the refractory must be retained at high temperatures. • Glass: Alumina is often used in the production of glass products, lending improved strength; it has even been studied for its potential in creating an unbreakable glass. • Engineered Ceramics: Alumina is also widely used in engineered ceramics, also called advanced or technical ceramics. These engineered ceramic materials are formulated for especially harsh applications that require increased wear resistance, thermal and chemical stability, and many of the other characteristics alumina possesses. Engineered ceramics have applications in industries from chemical and medical, to industrial, electrical, and more. • Other Applications: laser tubes, Wear pads, Seal rings High temperature electrical insulators, High voltage insulators, Furnace liner tubes, Thread and wire guides, Electronic substrates, Ballistic armor, Abrasion resistant tube and elbow liners, Thermometry sensors, Laboratory instrument tubes and sample holders, Instrumentation parts for thermal property test machines, Grinding media. Market Outlook High Purity Alumina Market is expected to garner $5,293 million by 2023, registering a CAGR of 17.0% during the forecast period 2017-2023. The market for high purity alumina has witnessed tremendous growth during the past few years and is expected to grow at a CAGR of 20.7% in terms of volume, during the analysis period. The bauxite and alumina market can be segmented as metallurgical and non-metallurgical products. A metallurgical segment includes the bauxite and alumina used for extraction of aluminum and is the largest product segment. The major trend being witnessed in the global high-purity alumina market is the growing investments by market players in new plants for product manufacturing. Besides, investments are being focused upon the expansion of existing production units and the modernization and upgradation of aging facilities. This increase in investments for enhancing the production of alumina is expected to result in the greater availability of the product to meet the growing demand in the market. Based on region, the market is categorized into Europe, North America, Asia-Pacific (APAC), Latin America, and the Middle East and Africa. Among all these regions, APAC held a significant share in the high-purity alumina market during the historical period. This can be majorly attributed to the growth in the construction industry of the region, particularly in infrastructure projects such as highways and roadways in China and India. The project developers across these nations are increasingly focusing on the adoption of LED lighting solutions for installation purposes in these structures, which, in turn, is boosting the growth of the high-purity alumina industry. High purity alumina market is witnessing steady growth in the semiconductor industry, as the product is a fairly new industrial-use material employed in the process of fabrication of semiconductor device. It is also used in wafer processing equipment owing to its high resistance to plasma corrosion and improved blending strength. Demand for semiconductor is influenced by several underlying applications such as data processing, communication and consumer electronics that accounts for the prominent share of applicability in personal computers, tablets, gaming consoles, television, iPods and servers. Hence, growing demand for high definition display screens is expected to augment the high purity alumina market demand in the forecast timespan. The global market for high purity alumina is also driven by sapphire’s use in semiconductor applications. High purity alumina is used as separators in Li-ion batteries that are used in electronic devices and electric vehicles. The other applications of high purity alumina are abrasives, alumina ceramic, translucent cosmetics, and separation membrane. Altech Chemicals Limited, Baikowski SAS, Polar Sapphire Limited, Nippon Light Metal Company Limited, Alcoa Corporation, Orbite Technologies, Sasol, Sumitomo Chemical, Rio Tinto Alcan, UC RUSAL, Norsk hydro are some of the prominent players operating in the global high purity alumina market. Alcoa Corporation is among the top producers of aluminium. In 2016, Alcoa Inc. got split into two entities namely Alcoa Corporation and Arconic with former engaged in mining and manufacturing of raw alumina and the latter engaged in processing of alumina and other metals. Alumina Industry in India: Alumina is produced from bauxite. About one tonne of alumina is produced from three tonnes of bauxite and about one tonne of aluminium from two tonnes of alumina. The production of alumina at 36.10 lakh tonnes in 2012-13 decreased by about 8% as compared to the previous year. Tags #Alumina_from_Bauxite, #Extraction_Process_of_Alumina_from_Bauxite, #How_is_Alumina_Extracted_from_Bauxite? #Extract_Alumina_from_Bauxite, Manufacturing of Alumina, Making of Alumina, #Extraction_of_Aluminium_from_Bauxite_Pdf, #Extraction_of_Alumina, Extraction of Alumina from Bauxite, Manufacturing Process of Alumina, #Production of Alumina, Manufacturing of Alumina, How is Alumina Produced? #Alumina_Production, Process for Production of Alumina, Production of Alumina from Bauxite, Alumina Plant in India, Alumina Manufacturing Process, #Project_Report_on_Alumina_manufacturing_Industry, Detailed Project Report on Extraction of Alumina, Project Report on Production of Alumina from Bauxite, Pre-Investment Feasibility Study on Production of Alumina from Bauxite, Techno-Economic feasibility study on Production of Alumina from Bauxite, #Feasibility_report_on_Extraction_of_Alumina, Free Project Profile on Extraction of Alumina, Project profile on Production of Alumina from Bauxite, Download free project profile on Production of Alumina from Bauxite, Alumina Business
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Aluminium Foil Containers

Aluminum foil containers are formed by combining mechanical and air pressure to force light gauge aluminum foil into a shaped die cavity. Esthetically appealing aluminum foil containers are ideal for table-ready service after the container has functioned first as a package and a heating utensil. Aluminum foil containers are used to prepare, freeze, store, transport, cook and serve a variety of foods. Containers made from aluminum foil are the only containers that can be used in all types of ovens: microwave, conventional, convection and broiler. The growing demand for cost-effective, light-weight, and single-serve packaging solutions is likely to propel the growth of the aluminium foil containers market, during the forecast period. Globally, the revenue generated by the aluminium foil containers market has been estimated to be around US$3,092.0 Mn in 2019 and is expected to increase at a CAGR of 5.4% in terms of value throughout the forecast period. Entrepreneurs who invest in this project will be successful. Few Indian major players are as under • Amco India Ltd. • Archer Metal Ltd. • Asian Consolidated Inds. Ltd. • Bharat Containers (Nagpur) Pvt. Ltd. • Green Pack Foils Pvt. Ltd. • J P Foil Ltd.
Plant capacity: 172800 Pcs./DayPlant & machinery: Rs 94 lakhs
Working capital: -T.C.I: Cost of Project: Rs 304 lakhs
Return: 31.00%Break even: 44.00%
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Presensitized (PS) Plates of Aluminium

PS Plates, as they are also known as, can be both positive or negative working depending upon the type of light-sensitive coating used on the plates. Printing plates must have ability to transfer an image to paper, cardboard or other substrates. Printing plates are usually made from metal, plastic, rubber, paper, and other materials. The image is put on the printing plates with photochemical, photomechanical or laser engraving processes. The offset printing plates used in offset printing are thin (up to about 0.3 mm), and easy to mount on the plate cylinder, and they mostly have a mono-metal (aluminum) or, less often, multimetal, plastic or paper construction. Aluminum has been gaining ground for a long time among the metal-based plates over zinc and steel. The necessary graining of the aluminum surface is done mechanically either by sand-blasting, ball graining, or by wet or dry brushing. Nowadays, practically all printing plates are grained in an electrolytic process (anodizing), that is, electrochemical graining with subsequent oxidation.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Aluminium Extrusion

Aluminium is the second most abundant metallic element in the earth’s crust. Aluminium is a versatile material integral to modern life. The metal is found in everything from soda cans to cell phones to window frames to airplanes. Aluminium extrusion is used for a wide range of purposes, including components of the International Space Station. These diverse applications are possible due to the advantageous attributes of Aluminium, from its particular blend of strength and ductility to its conductivity, its non-magnetic properties and its ability to be recycled repeatedly without loss of integrity. All of these capabilities make Aluminium extrusion a viable and adaptable solution for an growing number of manufacturing needs. India's share in world aluminium market is estimated at around 3%. The per capita consumption of aluminium in India continues to remain low at under 1 kg as against nearly 25 to 30 kg in the US and Europe, 15 kg in Japan, 10 kg in Taiwan and 3 kg in China. Aluminium has a wide range of applications, from aircraft building to packaging, a major consumer being the electrical industry. Thus, due to demand it is best to invest in this project. Few Indian major players are as under • Alexcon Extrusions Ltd. • Banco Aluminium Ltd. • Century Extrusions Ltd. • Hiren Aluminium Pvt. Ltd. • Jindal Aluminium Ltd. • Orissa Extrusions Ltd. • Salco Extrusions Pvt. Ltd.
Plant capacity: Craft Aluminium Extruded Products: 160 MT/DayPlant & machinery: Rs 375 lakhs
Working capital: -T.C.I: Cost of Project: Rs 2423 lakhs
Return: 40.00%Break even: 50.00%
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Aluminium Extrusion Plant

Aluminium is a versatile material integral to modern life. The metal is found in everything from soda cans to cell phones to window frames to airplanes. The aluminium industry can be categorized into two principal segments. The key segment is the production of primary aluminium by integrated producers engaged in the entire value chain from the mining of bauxite in an alumina refinery, and conversion of alumina into primary aluminium metal in an aluminium smelter. Primary aluminium is made commercially available in the form of ingots, billets, wire rods or properzi rods also called conductor redraw rods. Aluminium has a wide range of applications, from aircraft building to packaging, a major consumer being the electrical industry. The Indian aluminium industry has an annual installed capacity of the order of 1.18 mntonne of metal. At an estimated production of around 1.13 mntonne in 2006-07, the industry recorded capacity utilisation level of nearly 95%. Domestic demand is estimated to go up to nearly 1.1 mn by 2009-10 from over 970,000 tonne in 2006-07. The demand of aluminium is further expected to touch 1.5 mntonne by 2015-16. Demand in India for aluminium has picked up as a result of the buoyancy in the industrial sector, especially in the automobile sector. Thus, due to demand it is best to invest in this project. Few Indian major players are as under: • Aaryan Extrutech India Ltd. • Alexcon Extrusions Ltd. • Alom Extrusions Ltd. • Anurang Engineering Co. Pvt. Ltd. • Archer Metal Ltd. • Autoneum India Pvt. Ltd. • Banco Aluminium Ltd. • C R P (India) Pvt. Ltd.
Plant capacity: 3,600 MT per annumPlant & machinery: 224 Lakhs
Working capital: -T.C.I: Cost of Project:392 Lakhs
Return: 28.00%Break even: 62.00%
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Aluminium Foil Containers

Aluminum foil is made from an aluminum alloy which contains between 92 and 99 percent aluminium. Usually between 0.00017 and 0.0059 inches thick, foil is produced in many widths and strengths for literally hundreds of applications. It is used to manufacture thermal insulation for the construction industry, fin stock for air conditioners, electrical coils for transformers, capacitors for radios and televisions, insulation for storage tanks, decorative products, and containers and packaging. Aluminium foil containers are used to prepare, freeze, store, transport, cook and serve a variety of foods. The growth of the global aluminium foil containers market during the forecast period. Aluminium foil container growth has been over 40% in the past ten years. This rapid growth can be attributed, at least in part, to the U.S. consumer’s preference for easy-to-prepare foods, whether in the supermarket freezer or purchasing take home entrees or complete meals from restaurants and other retail outlets. Entrepreneurs who invest in this project will be successful. Few Indian major players are as under: • Amco India Ltd. • Bharat Containers (Nagpur) Pvt. Ltd. • Green Pack Foils Pvt. Ltd. • J P Foil Ltd. • Marudhar Industries Ltd. • Nilraj Engineering Works Pvt. Ltd. • P E L Industries Ltd.
Plant capacity: Aluminium Foil Containers Different Sizes:24,000,000 Pcs per AnnumPlant & machinery: 78 Lakhs
Working capital: -T.C.I: Cost of Project:157 Lakhs
Return: 30.00%Break even: 58.00%
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Aluminium Foil (Food Packaging and Pharmaceuticals Foils)

Aluminium plays a major role in the modern world through its innumerable forms of applications- from kitchenware to electric conductors and from railway wagon to Appollo spacecraft. Because of its intrinsic and versatile properties of lightness, strength to weight ratio, corrosion resistance, electrical and thermal conductivity, non toxicity etc., a wide range of uses has opened up for this metal. As a result, it has captured the market at the expense of older materials- copper, lead, zinc and steel among metals and glass, wood and paper among no metals. In fact, next only to steel, aluminium is the most widely used metal in the world today. Aluminium as a packaging material is unmatched owing to its lightweight, hygienic and non-contamination which eventually results in longer shelf-life of end products. The user of foil always wishes to get the largest area where his money and foil is used in packaging as thin as 0?008 mm, when it has a covering area of 32,300 square inches to the pound. When the metal is as thin as this it is not only physically weak but will contain minute perforations very thin foil is a less efficient barrier than is thicker foil free from perforations. The global aluminium foil packaging market size will reach $46.19bn by 2025, with a revenue-based compound annual growth rate (CAGR) of 4.0% over the forecast period, the industry’s growth to the increasing demand for packaging in the food and beverage and pharmaceutical industries. Tobacco, cosmetic, and electronic industries are also set to create growth opportunities for the aluminium market. Aluminium is a recyclable material that can be found in abundance and aluminium foil is strong, lightweight, portable, flexible, and mouldable. Aluminium foil is used in the pharmaceutical industry to package various types of medicine because it offers protection from moisture and sunlight. The increased need for aluminium in the industry comes as a result of increased demand for drug delivery devices and blister packaging. The demand for aluminium packaging to the rising demand for ready-to-eat food products in the food and beverage industry. It says: “Fast-paced lifestyle, ease of ordering through online platforms, and the ability to choose from diverse restaurants are the significant factors that have surged demand for online food delivery, which in turn, is expected to drive the market in near future.” Aluminium is used in the food and beverages industry for packaging solutions which including foil wraps, pouches, blisters, and containers. Foil wraps, in particular, are used by households to wrap food products and have witnessed a surge in demand due to the growing food delivery services in growing economies such as India, China, and Brazil. In pharmaceutical end-use segment, aluminum foil is largely used for packaging drugs in the form of blisters. Pharmaceutical packaging industry also uses foil pouches to pack fluid drugs. Aluminum foil is also used in the form of caps, lids, and closures for plastic containers. Pharmaceutical end user industry segment is expected to be growing at the second fastest CAGR over the forecast period. Aluminum foil blisters are widely used in the pharmaceutical industry for packaging capsules and tablets. Factors, such as the shift toward busy lifestyles and adoption of unhealthy lifestyle have resulted into high prevalence of chronic diseases. In addition, increasing number of health campaigns by various government and non-government organizations has resulted in growth of the pharmaceutical industry boosting the demand for medicines. This factor is projected to drive the product demand in near future.
Plant capacity: Food Packaging Grade Aluminium Foil: 10.0 MT / day Pharmaceutical Grade Aluminium Foil:10.0 MT / dayPlant & machinery: 1413 lakhs
Working capital: -T.C.I: Cost of Project:Rs 2190 lakhs
Return: 28.00%Break even: 62.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
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