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Aluminium and Aluminium Downstream Projects, Aluminum Extrusion Profiles & Sections , Metal, Aluminum Products, Cans, Sheet, Extruded Products, Profiles, Doors, Windows, Aluminium Alloys, Tubes and Bars, Round Bars, Channels, Angles, Coils, Bars Projects

India is considered to be the fifth largest producer of aluminium in the world. Aluminium is one of the few metals that extensively affect the ordinary life of human beings. India has huge deposits of natural resources in the form of minerals like copper, chromite, iron ore, manganese, bauxite and gold. The Indian aluminium industry falls under the category of non-iron-based, which includes the production of copper, tin, brass, lead, zinc, aluminium and manganese. Aluminium is one of the leading industries in the Indian economy. Its growth can be sustained by the diversification and exploration of new horizons for the industry. This metal is everywhere in the form of household utensils, electric fittings, foils for food packaging, etc.

The aluminium industry is engaged in activities like mining of ores, refining of the ore, casting, alloying,  sheets and rolling into foils. At present, Hindalco and Nalco are one of the most economical in the production of aluminium in the world. Aluminium accounts for around 5 per cent of the total deposits and produces about 0.8 million tone of aluminium in a year. The world wide alumina production competence is around 58 million tones, of which India has 2.7 million tonnes. Most of the bauxite mines lie in Bihar, Karnataka and Orissa.

In India, the production of aluminium is highly concentrated in the hands of the following four companies: Bharat Aluminium Co.Ltd (BALCO), National Aluminium Co.Ltd (NALCO),  Hindustan Aluminium Co.Ltd. (HINDALCO), and  Madras Aluminium Co.Ltd. (MALCO).BALCO and NALCO represent the public sector; and HINDALCO and MALCO represent the private sector of the country.

Aluminium is used in various sectors such as transportation, packaging, building/construction and electricity. Globally, automotive, packaging and construction sectors are the major end users of aluminium, while in India the power sector consumes most followed by automotive and housing sectors. The sector wise consumption break -up as follows: electrical-64 per cent, transport-18 per cent, packaging-4 per cent, industrial machinery-3 per cent, consumer durables-3 per cent, and steel sweetening, power and chemicals -11 per cent.

With the growth in infrastructure, India will need huge amounts of metal. Investors and industrialist should come forward to increase production in the near future.


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ALUMINIUM FOIL - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economic

Aluminium foil is one of the most versatile packaging medium. The growth of this industry has been in the recent past, owing to the growing application of foil in a variety of products. Aluminium foil is regarded as unique material amongst flexible packaging materials. This is because of the characteristic of the foil to retain all metallic characteristics of aluminium. Aluminium foil is a thin sheet of metal. As such it can be an absolute barrier to moisture, gases, odours, bacteria and moulds. The high reflectivity of aluminium ensures good protection against radiant heat, whilst its opacity is important in preventing deterioration of a very large range of foods and drinks which are affected by light. Examples of changes caused by light, and prevented by foil packaging, are the destruction of vitamins and rancidity of fats and oils. Aluminium foils thicker than 25 µm (1.0 mil) are impermeable to oxygen and water. Foils thinner than this become slightly permeable due to minute pinholes caused by the production process. Aluminium foil has a shiny side and a matte side. The shiny side is produced when the aluminium is rolled during the final pass. It is difficult to produce rollers with a gap fine enough to cope with the foil gauge, therefore, for the final pass, two sheets are rolled at the same time, doubling the thickness of the gauge at entry to the rollers. The reflectivity of bright aluminium foil is 88% while dull embossed foil is about 80%. The applications of Foil could be divided into two major groups i.e. packaging applications and non packaging applications. Packaging applications include the products given above for these products, the requirement of packaging is such that it should protect the product from physical and chemical changes and climatic hazards Non packaging applications include heat exchangers tube fins in air conditioners, capacitors and cable wraps, in which specific properties of the foil such as conductivity are used. Major markets are Pharmaceutical, Cigarettes, Tea industry, Tagger foil, Food Products, Dairy Products, Multi ply Laminates, Electrical/ Power Application, Decorative Laminates etc. One of the largest applications of aluminium foil is flexible packaging, which includes aseptic beverage cartons, confectionery, bakery and other oven cooked products, coffee, tea and chocolate drinks, tobacco products, and pharmaceutical packaging. Other large applications of Aluminium Foil include aluminium foil containers, where aluminium foil properties offer a great range of solutions for food packaging, and Household foil, which became in many countries an essential part of modern life, for cooking, or for many uses at home, or in commercial kitchens (restaurants, hospitals, schools, canteens). Approximately 75% of aluminium foil is used for packaging of foods, cosmetics, and chemical products, and 25% used for industrial applications (e.g. thermal insulation, cables and electronics). The construction and automotive markets are responsible for nearly 25% of the total demand on the aluminium foil market. Aluminium is used in construction of commercial buildings and homes, most commonly in heating and ducting. In the auto industry, aluminium is gaining popularity and merit as a material used in car manufacturing. Due to its intrinsically lightweight, versatile properties, aluminium components improve a vehicles’ efficiency.
Plant capacity: 12 MT/DayPlant & machinery: 423 Lakh
Working capital: -T.C.I: Cost of Project : 1172 Lakh
Return: 44.13%Break even: 32.29%
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ALUMINA REFINERY - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Alumina is a white granular material, a little less coarse than table salt, and is properly called aluminium oxide. Aluminium does not occur as a metal, but must first be refined from bauxite in its oxide form. Aluminium compounds make up 7.3% of the earth's crust, making it the third most common crustal element and the most common crustal metal on earth. Aluminium was first produced in 1808. There are three main steps in the process of aluminium production. First is the mining of aluminium ore, most commonly bauxite, referred to as bauxite mining. Second is the refining of bauxite into aluminium oxide trihydrate (Al2O3), known as alumina, and third is the electrolytically reduction of alumina into metallic aluminium. Development in the aluminium producing industry, consumption and environ¬mental implications are discussed, as well as aspects of future trends. This also includes the preceding processes of bauxite mining and alumina refining. Each of these process steps are described consecutively. Uses & Application Alumina is used in Gas laser tubes, Wear pads, Seal rings, High temperature electrical insulators, High voltage insulators, Furnace liner tubes, Thread and wire guides, Electronic substrates, Ballistic armor, Abrasion resistant tube and elbow liners, Thermometry sensors, Laboratory instrument tubes and sample holders, Instrumentation parts for thermal property test machines & Grinding media Market Survey The markets for alumina and aluminum have dramatic growth potential as a result of both significantly increased demand and political and environmental factors affecting supply. Global Alumina is perfectly positioned to capture the demand of independent aluminum producers as it builds the first green-field refinery to be constructed in Guinea in more than 40 years. Global aluminium prices are likely to go up in the wake of growing demand at domestic and international fronts, coupled with China's step to slash production of the metal. According to Harbor Intelligence, a global consulting firm specialising in forecasts for commodities, aluminium prices could touch $2,700 per tonne in the first half of the next year. In the middle of 2008, industry professionals forecast an increase in annual alumina demand of approximately 50 million metric tons, for a cumulative annual demand of 124 million metric tons, by 2017.
Plant capacity: 1800000 MT/ Annum Plant & machinery: 64454 Lakhs
Working capital: -T.C.I: Cost of Project : 79232 Lakhs
Return: 48.00%Break even: 46.00%
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ALUMINIUM INGOTS FROM USED BEVERAGE CANS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

A beverage can is a metal container designed to hold a fixed portion of liquid such as a carbonated soft drink, alcoholic beverage, fruit juice, herbal tea etc. Beverage cans are made of aluminium (75% of worldwide production) or tin plated steel (25% worldwide production). Worldwide production for all beverage cans is approximately 52 billion units. Aluminium recycling is the process by which scrap aluminium can be reused in products after its initial production. The process involves simply re melting the metal, which is far less expensive and energy intensive than creating new aluminium through the electrolysis of aluminium oxide (Al2O3), which must first be mined from bauxite ore and then refined using the Bayer process. Recycling scrap aluminium requires only 5% of the energy used to make new aluminium. For this reason, approximately 31% of all aluminium produced in the United States comes from recycled scrap. Used beverage containers are the largest component of processed aluminium scrap, with most UBC scrap manufactured back into aluminium cans. Ingot and billet play an integral part in the production of many aluminium products. Plate, sheet, foil, wire, rod, and bar products are all produced by pressing or rolling ingot and billet. Ingot and billet are cast from molten aluminium. In the cast house, crucibles of molten aluminium empty their silvery liquid either directly into molds or into a holding furnace where the metal is kept molten at temperatures between 1,200 and 1,500 degrees Fahrenheit. Alloying elements are then added. Most metal is cast by the direct chill (DC) process, which produces huge sheet ingot for rolling mills, round log like billet for extrusion presses, or square billet for production of wire, rod, and bar. Advantages The recycling of aluminium generally produces significant cost savings over the production of new aluminium even when the cost of collection, separation and recycling are taken into account Over the long term, even larger national savings are made when the reduction in the capital costs associated with landfills, mines and international shipping of raw aluminium are considered. Aluminium recycling is economically beneficial to both the aluminium and recycling industry. The capital cost for the production of recycled aluminium is already recognized to be far lower than making new aluminium. The financial benefit has also spurred the development of the recycling program. The price of scrap aluminium has fluctuated in the market but its traditionally high value has generated enough income. Aluminium cans are the poster child of the recycling movement. This is by far the most valuable component in the solid waste stream. The aluminium can is also the most recognized recyclable item among household waste. The aluminium beverage can is 100 percent recyclable into new beverage cans indefinitely demonstrating recycling at its finest. Aluminium can recycling helps fund the entire collection system. The aluminium can is the only packaging material that more than covers the cost of collection and re processing for itself. It also helps subsidize the collection of other recyclable materials. Market Survey The worldwide capacity to produce alumina was placed at around 80 mn tonnes in 2007 and was slated to touch 100 mn tonnes in 2010. Alumina accounts for about 22% of the cost in the production of aluminium. India's share in world aluminium market is estimated at around 3%. India ranks fifth in bauxite production after Australia (62 mn tonnes), Guinea (17.50 mn tonnes), Brazil (16.20 mn tonnes) and China (10.75 mn tonnes). With a total output of 9.25 mn tonnes, the country contributes about 6% of the world's total production of 159 mn tonnes, India holds the fifth position in reserves base and is ahead of China with 2300 mn tonnes. India ranked seventh in alumina production with a total output of 3 mn tonnes, a share of nearly 5% of the global production of 61 mn tonnes. However, internationally, the pattern of consumption is in favour of transportation, primarily due to large scale aluminium consumption by the aviation industry. White goods account for nearly 5% of aluminium consumption in the country. The products include electric fans, air conditioners, refrigerators and coolers. The white goods industry uses both extruded products and flats. In the transportation sector, aluminium is used for panelling, floors and windows. So far, it is not used for structural parts and bodies of automobiles. An Indian car uses only about 54 kg of aluminium against a global average of 100 to 110 kg. This sets the high potential for growth with the increase in the automobile sector. Demand for aluminium is estimated to grow at 4 to 6% per annum. The demand for the metal is expected to pick up as the scenario improves for user industries like power, infrastructure and transportation, which are all on the move.
Plant capacity: 1000 Kg /dayPlant & machinery: 109 Lakhs
Working capital: -T.C.I: Cost of Project : 298 Lakhs
Return: 24.00%Break even: 51.00%
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Aluminium Foil Container - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Aluminum is the most widely used non ferrous metal and is extensively used in packaging materials. It is an excellent material for creating all types of containers. However, despite the fact that about seven billion aluminum foil containers are produced annually, most packaging engineers and packaging users know very little about the advantages that these containers bring to the packaging and food service industries. Aluminum foil containers are formed by combining mechanical and air pressure to force light gauge aluminum foil into a shaped die cavity. Esthetically appealing aluminum foil containers are ideal for table ready service after the container has functioned first as a package and a heating utensil. Foil containers also come in a variety of colors and special purpose coatings. Aluminium foil containers are used to prepare, freeze, store, transport, cook and serve a variety of foods. Containers made from aluminium foil are the only containers that can be used in all types of ovens such as microwave, conventional, convection and broiler. Use & Applications Aluminium Foil Containers greatly used in day life,it also used in the kitchen, principally for the commercial preparation, packing and conveyance of food . Used in baking industry to contain food during the production and cooking phase. The food is subsequently conveyed and sold in the foil container. Aluminium foil containers are perfect for take home and delivery meals. Designed with a leak proof metal wall, they will not absorb moisture or grease, promoting freshness, increasing shelf life, and maintaining flavor. Then there is the added convenience – foil containers are rigid enough to transport and stack easily. Market Survey Aluminium one of the best material on Earth .Aluminium foil containers serve a number of markets. A wide range of container designs are available in the retail market. Baking pans, roasting pans, muffin pans, pizza pans, cookie sheets, carryout containers, etc., are widely available to the Indian consumer. Generally, these containers also come in a variety of sizes, depending on the specific consumer needs. Aluminium foil container growth has been over 40% in the past ten years. This rapid growth can be attributed, at least in part, to the U.S. consumer’s preference for easy to prepare foods, whether in the supermarket freezer or purchasing take home entrees or complete meals from restaurants and other retail outlets.
Plant capacity: 147,5000 NOS./dayPlant & machinery: 55 Lakhs
Working capital: -T.C.I: 2018 Lakhs
Return: 53.00%Break even: 21.00%
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Aluminium Conductors - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Aluminium Conductors (i) All Aluminium Conductors (AAC) (ii) All Alloy Aluminium Conductors (AAAC), and (iii) Aluminium Conductors Steel Reinforced (ACSR) are used in Transmission and Distribution system to carry the generated electrical energy from generating station to end user. The Electrical energy is normally generated at the power stations far away from the urban areas where the consumers are located. There is a large network of conductors between the generating stations and the consumer. The network is called the Transmission and Distribution system. The Transmission system is to deliver bulk power from power stations to the load centres and large industrial consumers beyond the economical service range of the regular primary distribution lines where as distribution system is to deliver power from power sector . Uses and Applications Aluminium has many advantages for electrical applications. It is lightweight, strong, corrosion resistant, and a highly efficient conductor (aluminium has twice the conductivity, per pound, of copper)—rendering it the material of choice for transmitting power from generating stations to homes and businesses. It is also infinitely recyclable, making it a perfect fit for today’s environment. In 2010, electrical market applications rose 13.1 percent, to 1.472 billion pounds. Shipments of ACSR, bare cable, and insulated wire and cable products totaled 631 million pounds, off 11 million pounds from the previous year. The North American electrical market was the fourth largest for aluminium, accounting for 7.3 percent of all aluminium shipments during the year. Market Survey India is a big aluminum producer in the world. It also houses a number of aluminum plants which includes aluminum smelting plants, aluminum extrusion plants, alumina refineries, FRP plants, wire rod plants, and aluminum foil plants. India holds the rank of the eighth biggest primary aluminum producer in the world. Following Australia, Guinea, Brazil, and Jamaica, India ranks as the fifth biggest alumina producer in the world. The aluminum production of the country represents approximately 5% of the overall amount of aluminum produced in the world. The country is also a big storehouse of bauxite reserves and the bauxite reserves of the country are projected to remain for more than 350 years The market for power conductors is set to boom in the XII Plan period thanks to a much higher power transmission outlay. With private sector companies lending a supporting hand in mega transmission lines, demand for power conductors is expected to soar. Aluminum conductors have been successfully utilized in the electrical industry for over 100 years. Electricity is transmitted from the utility power plant to point of use meters using aluminum wiring almost exclusively. The Indian market for power conductors is by and large an organized one, with three players dominating the market. Sterlite Technologies Ltd is by far the industry leader, followed by Apar Industries Ltd and Diamond Power Infrastructure Ltd. These three companies together account for 70 per cent of India's power conductor market, with the remaining 30 per cent shared by a large number of smaller players spread nationwide. As of today, the power conductor market is estimated at some 5,600 crore. Few Indian Major Players are as Under:- Aluminium Industries Ltd. Apar Industries Ltd. Aravali Infrapower Ltd. Birla Ericsson Optical Ltd. C M I Ltd. Cable Corpn. Of India Ltd. Central Cables Ltd. Concepta Cables Ltd. Crystal Cable Inds. Ltd. Cybele Industries Ltd. Diamond Power Infrastructure Ltd. East India Udyog Ltd. Finolex Cables Ltd. Fort Gloster Inds. Ltd. G R Cables Ltd. G T C L Mobile Com Technology Ltd. Galada Power & Telecommunication Ltd. Gammon India Ltd. Gem Cables & Conductors Ltd. Gujarat Optical Communication Ltd. Gujarat Telephone Cables Ltd. Gwalior Transmission System Ltd. H G S (India) Ltd. Haryana Telecom Ltd. Hindustan Cables Ltd. Hindusthan Vidyut Products Ltd. Hirakud Industrial Works Ltd. Incab Industries Ltd. Indo Power Cables Ltd. Industrial Cables (India) Ltd. Kei Industries Ltd. Lunkad Aluminium Ltd. M P Telelinks Ltd. Madhya Pradesh Electricals Ltd. Marine Cables & Wires Pvt. Ltd. Murarka Cables & Conductors Ltd. Nicco Corpn. Ltd. Nicco Corporation Ltd. [Erstwhile] Nicco Industries Ltd. Omega Cables Ltd. Opal Industries Ltd. Optel Telecommunications Ltd. Paramount Communications Ltd. Paramount Wires & Cables Ltd. Pashupati Cables Ltd. Pawan Power & Telecom Ltd. Pennar Aluminium Co. Ltd. Plasmac Machine Mfg. Co. Ltd. R P G Cables Ltd. R R Kabel Ltd. S G N Telecoms Ltd. Savant Infocomm Ltd. Shashi Cables Ltd. Skytone Electricals (India) Ltd. Smita Conductors Pvt. Ltd. Spectra Punjab Ltd. Sterlite Technologies Ltd. Sterlite Telecom Ltd. Sterlite Telelink Ltd. Tamilnadu Telecommunications Ltd. Telelink Nicco Ltd. Telephone Cables Ltd. Torrent Cables Ltd. Torrent Cables Ltd. Traco Cable Co. Ltd. U M Cables Ltd. Uniflex Cables Ltd. Universal Cables Ltd. Upcom Cables Ltd. V H E L Industries Ltd. Vimal Flexsol Ltd. ?
Plant capacity: 4 MT/DayPlant & machinery: 93 Lakhs
Working capital: -T.C.I: Cost of Project : 393 Lakhs
Return: 37.00%Break even: 37.00%
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Aluminium Alloy from Scrap and Virgin Metal - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Aluminium, the second most plentiful metallic element on earth, became an economic competitor in engineering applications as recently as the end of the 19th century. It was to become a metal for its time. The emergence of three important industrial developments would, by demanding material characteristics consistent with the unique qualities of aluminium and its alloys, greatly benefit growth in the production and use of the new metal. Aluminium has been termed the versatile metal of the 20th century since it finds application right from the kitchen to the spaceship. The growing popularity of this metal has been attributed to its outstanding physical and chemical properties, viz. lightness, and high strength of its alloys, high electric and thermal conductivity, good workability and the most important of all –its resistance to corrosion. Aluminium and its alloys find extensive applications in road transport, railways and aviation due to their good strength for relatively low weight. Aluminium also finds application in chemical and food processing plants. Owing to its good electrical conductivity, it finds use in electrical industries. Its strength, brightness durability and capacity to take anodic coating and colors are the most important properties for its use for architectural purposes. The first commercial applications of aluminium were novelty items such as mirror frames, house numbers, and serving trays. Cooking utensils were also a major early market. In time, aluminium grew in diversity of applications to the extent that virtually every aspect of modern life would be directly or indirectly affected by its use. Uses Alclad: Aluminium products sometimes are coated on one or both surfaces with a metallurgically bonded, thin layer of pure aluminium or aluminium alloy. If cladding is anodic to the core, it is called Alclad. The cladding of Alclad products electrochemically protects the core at exposed edges and at abraded or corroded areas. Automotive Products: The automotive industry uses wrought aluminium for trim, bumpers, body panels, and various interior parts. Alloys for trim applications are of the aluminium-magnesium type (2xxx series). Aircraft Alloys: The need for low weight in airframes has led to the development of very high-strength aluminium alloys for use as plate, sheet, and extrusions. Rigid Container Sheet: Aluminium rigid container sheet is used mainly for container ends or container bodies. The ends for beverage cans are made of 5182 alloy and usually have tabs made from 5042 or 5082 alloy. Bright Finishing Alloys: A number of alloys are produced especially for surface finishing by bright anodizing. The common bright finishing alloys are 1100, 3002, 5252, 5657, 6463, 7016, and 7029. Building and construction application Electrical applications- Bus bar alloys, transformers Processing equipments Lightening Coal mine machinery Jigs and patterns Reflectors, powders and pastes. Market Survey India's share in world aluminium market is estimated at around 3%. India ranks fifth in bauxite production after Australia (62 mn tons), Guinea (17.50 mn tons), Brazil (16.20 mn tons) and China (10.75 mn tons). With a total output of 9.25 mn tones, the country contributes about 6% of the world's total production of 159 mn tones, India holds the fifth position in reserves base and is ahead of China with 2300 mn tones. India ranked seventh in alumina production with a total output of 3 mn tones, a share of nearly 5% of the global production of 61 mn tones. The per capita consumption of aluminium in India continues to remain abysmally low at under 1 kg as against nearly 25 to 30 kg in the US and Europe, 15 kg in Japan, 10 kg in Taiwan and 3 kg in China. Aluminium has a wide range of applications, from aircraft building to packaging, a major consumer being the electrical industry. The two sectors, electricity and transportation, account for more than half of the total off take. The key consumer industries in India are power, transportation, consumer durables, packaging and construction. Of this, power is the biggest consumer (about 44% of total) followed by infrastructure (17%) and transportation (about 10% to 12%). However, internationally, the pattern of consumption is in favor of transportation, primarily due to large-scale aluminium consumption by the aviation industry. White goods account for nearly 5% of aluminium consumption in the country. The products include electric fans, air conditioners, refrigerators and coolers. The white goods industry uses both extruded products and flats. In the transportation sector, aluminium is used for paneling, floors and windows. So far, it is not used for structural parts and bodies of automobiles. An Indian car uses only about 54 kg of aluminium against a global average of 100 to 110 kg. This sets the high potential for growth with the increase in the automobile sector. Demand for aluminium is estimated to grow at 4 to 6% per annum. The demand for the metal is expected to pick up as the scenario improves for user industries like power, infrastructure and transportation, which are all on the move. In the domestic market, the demand of aluminium is expected to touch 1.5 mn ton by 2015-16. Domestic demand for aluminium foils in 1999-00 was of the order of 41,000 ton. It had gone up to 62,000 tons by 2003-04 and to 76,700 tons in 2006-07. It is projected to reach the level of 100,000 ton by the end of the decade. Foil users, such as the pharmaceuticals, processed foods and telecommunication sectors, have been showing healthy growth. Aluminium foil industry is growing annually at around 7%. In the near future, with the phenomenal rise in disposable incomes, the foil industry is expected to receive a boost. Working couples, for instance, increasingly pack their food in aluminium foils. The growth in demand is expected to follow the increasing demand noticed in China. Few Major Players are as under:- Aravali Infrapower Ltd. Associated Aluminium Inds. Pvt. Ltd. Baheti Metal & Ferro Alloys Ltd. Balaji Aluminium Alloys Pvt. Ltd. Blue Precision Ltd. Camco Multi Metal Ltd. Century Aluminium Mfg. Co. Ltd. Dravya Industrial Chemicals Ltd. Ess Vee Alloys Pvt. Ltd. Hamco Mining & Smelting Ltd. Met Trade (India) Ltd. Namo Alloys Pvt. Ltd. National Steel & Agro Inds. Ltd. Palco Metals Ltd. Shree Pomani Metals & Alloys Ltd. Shrey Industries Ltd. Shri Lakshmi Engg. Inds. Ltd. Sudal Industries Ltd. Sun Industries Ltd. Tulya Alloy Castings Ltd.
Plant capacity: 360 MT/annumPlant & machinery: Rs. 154 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 255 Lakhs
Return: 26.00%Break even: 55.00%
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Aluminium Fluoride - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Aluminium fluoride is used in many industrial processes. It is one of the minor constituents added to the electrolytic cells during the production of metallic aluminium. It is also used in the preparation of white enamels, as an anti-reflection coating in complex optical systems, as a constituent in welding fluxes, and in the preparation of fluorine containing glasses, Aluminium fluoride (AlF3) is an inorganic compound used primarily in the production of aluminium. This colorless solid can be prepared synthetically but also occurs in nature. It is used in the production of aluminium metal. Uses Aluminium fluoride is primarily used in the production of aluminium. It is a critical additive to the molten electrolyte in aluminium metal production. Using today's technologies, it is impossible to manufacture aluminium without AIF3. Adding AIF3 allows the electrolytic process to take place at a temperature around 850°C, which is considerably lower than the melting point for aluminium oxide (Al2O3, mp ab. 1,500°C). As a result of its temperature-lowering properties, AlF3 has a definite energy saving effect. The industrial and use categories of AlF3 are IC8, UC40 and UC43. The main use of AlF3 is as a temperature-regulating agent, a pH-regulator and as a solubility enhancer of aluminium oxide in the electrolyte solution in the production process of aluminium. The use of AlF3 as such results in a lowering of the energy consumption in the aluminium pot. The raw material (aluminium oxide) is melted and split in aluminium and oxygen. The minor downstream uses of AlF3 are for metal treatment and for optical coating as an essential component of antireflective coatings and in semiconductors. A total of 52 tonnes of AlF3 was sold to traders, for which it is also assumed that it is used for other purposes than aluminium production. As no other significant uses were reported, neither by producers nor by downstream users, it is assumed that the main application is for production of aluminium, which is in general agreement with the information provided by the producers (> 99.6% used for aluminium production). As a consequence the risk assessment will focus on this particular use. Market Survey The Indian aluminium industry’s enthusiasm to grow smelting capacity on an ambitious scale here and abroad - the wanderlust is that of Nalco - was not dimmed in any way by the adverse performance of the metal during the recession. If all projects of Hindalco get commissioned on revised schedule, then it will see smelting capacity rising to 1.7 million tonnes from 500,000 tonnes and alumina refining capacity to 6.5 million tonnes from 1.7 million tonnes by 2013. Meanwhile, Novelis acquisition has given Hindalco global leadership in that value added segment where path breaking technologies are in application. Vedanta has arrived on the Indian aluminium scene much later than Hindalco and Nalco. While it has made up for the lost time by gaining control of Balco and Madras Aluminium, Vedanta is aggressively building new capacity through greenfield and brownfield routes. Aluminium fluoride (otherwise known as aluminum trifluoride) is a crystalline powder that is slightly soluble in water. It is mainly used in the production of aluminum metal. Aluminium Fluoride is able to decrease the melting point of electrolytes in the smelting process and improve the production efficiency. It is also utilized as a flux in welding applications; in the manufacture of ceramics and glass; in the making of aluminum silicates. The aluminium fluoride industry comprises a large number of players operating the world over. Lifosa AB, South Ural Cryolite Plant OJSC, Do-Fluoride Chemicals Co. Ltd. and S. B. Chemicals are amidst the most prominent manufacturers. The electrolytic bath in an aluminium electrolysis cell contains 80% synthetic cryolite (AlF3). Operating losses of fluorine from the cell are made up almost exclusively by the addition of further AlF3. The recent global economic crisis brought to the forefront and accelerated trends in the AlF3 market which have been evident for some time. It has become even more apparent that aluminium smelting should be carried out where the producer has access to energy sources which are abundant and relatively inexpensive. Similarly AlF3, which depends more on raw materials than energy, should be manufactured where the raw materials are abundantly available at a reasonable cost. It does not matter where the customers for aluminium or AlF3 are located but it does matter where the energy and raw materials are located.
Plant capacity: 6700 MT/AnnumPlant & machinery: Rs. 518 Lakhs
Working capital: -T.C.I: Cost of Project: Rs 1794 Lakhs
Return: 29.00%Break even: 50.00%
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Aluminium Fluoride - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Aluminium fluoride is primarily used in the production of aluminium. It is a critical additive to the molten electrolyte in aluminium metal production. Using today's technologies, it is impossible to manufacture aluminium without AIF3. The industrial and use categories of AlF3 are IC8, UC40 and UC43. The main use of AlF3 is as a temperature-regulating agent, a pH-regulator and as a solubility enhancer of aluminium oxide in the electrolyte solution in the production process of aluminium. The use of AlF3 as such results in a lowering of the energy consumption in the aluminium pot. The minor downstream uses of AlF3 are for metal treatment and for optical coating as an essential component of antireflective coatings and in semiconductors. Aluminium & Aluminium Products Budget 2013-14 Analysis Budget provisions. The following announcements have been proposed in the Union budget 2013-14 No change in the peak rate of basic customs duty of 10% for non-agricultural products. No change in the normal rate of excise duty of 12% and the normal rate of service tax of 12% Surcharge increased from 5% to 10% on domestic companies whose taxable income exceeds Rs 10 crore. In the case of foreign companies, who pay the higher rate of corporate tax, the surcharge will increase from 2% to 5%.
Plant capacity: 6700 MT/AnnumPlant & machinery: Rs.400 Lakhs
Working capital: -T.C.I: Cost of Project: Rs.860 Lakhs
Return: 14.00%Break even: 66.00%
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Aluminium Alloy from Scrap and Virgin Metal - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Aluminium, the second most plentiful metallic element on earth, became an economic competitor in engineering applications as recently as the end of the 19th century. The growing popularity of this metal has been attributed to its outstanding physical and chemical properties, viz. lightness, and high strength of its alloys, high electric and thermal conductivity, good workability and the most important of all –its resistance to corrosion. The first commercial applications of aluminium were novelty items such as mirror frames, house numbers, and serving trays. Aluminium has a wide range of applications, from aircraft building to packaging, a major consumer being the electrical industry. The two sectors, electricity and transportation, account for more than half of the total off take. The key consumer industries in India are power, transportation, consumer durables, packaging and construction. Of this, power is the biggest consumer (about 44% of total) followed by infrastructure (17%) and transportation (about 10% to 12%). Demand for aluminium is estimated to grow at 4 to 6% per annum. The demand for the metal is expected to pick up as the scenario improves for user industries like power, infrastructure and transportation, which are all on the move. In the domestic market, the demand of aluminium is expected to touch 1.5 mn ton by 2015-16. Few Major Players are as under:- Aravali Infrapower Ltd. Associated Aluminium Inds. Pvt. Ltd. Baheti Metal & Ferro Alloys Ltd. Balaji Aluminium Alloys Pvt. Ltd. Blue Precision Ltd. Camco Multi Metal Ltd. Century Aluminium Mfg. Co. Ltd. Dravya Industrial Chemicals Ltd. Ess Vee Alloys Pvt. Ltd. Hamco Mining & Smelting Ltd. Met Trade (India) Ltd. Namo Alloys Pvt. Ltd. National Steel & Agro Inds. Ltd. Palco Metals Ltd. Shree Pomani Metals & Alloys Ltd. Shrey Industries Ltd. Shri Lakshmi Engg. Inds. Ltd. Sudal Industries Ltd. Sun Industries Ltd. Tulya Alloy Castings Ltd.
Plant capacity: 360 MT/annumPlant & machinery: Rs. 154 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 255 Lakhs
Return: 26.18%Break even: 55.69%
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Cast Aluminium Strips and Ingots - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Plant Layout

Aluminium is a chemical element. It is a silvery white, soft, ductile metal. Aluminium is the third most abundant element (after oxygen and silicon), and the most abundant metal, in the Earth's crust. It makes up about 8% by weight of the Earth's solid surface. Aluminium is theoretically 100% recyclable without any loss of its natural qualities. According to the International Resource Panel's Metal Stocks in Society report, the global per capita stock of aluminium in use in society (i.e. in cars, buildings, electronics etc.) is 80 kg. Aluminium strips are widely used as a separate material for construction, mounting and finishing operations or as a component for the production of other finishing materials. A constant increase in output and a stable growth in sales are due to high quality and a constant growth in the demand for this kind of product. Ingot and billet play an integral part in the production of many aluminium products. Plate, sheet, foil, wire, rod, and bar products are all produced by pressing or rolling ingot and billet. Ingot and billet are cast from molten aluminium. The per capita consumption of aluminium in India continues to remain abysmally low at under 1 kg as against nearly 25 to 30 kg in the US and Europe, 15 kg in Japan, 10 kg in Taiwan and 3 kg in China. Due to demand growth, it is a good project for entrepreneurs to invest. Few Indian Major Players are as under:- Aravali Infrapower Ltd. Associated Aluminium Inds. Pvt. Ltd. Balaji Aluminium Alloys Pvt. Ltd. Bharat Aluminium Co. Ltd. Blue Precision Ltd. Century Aluminium Mfg. Co. Ltd. Namo Alloys Pvt. Ltd. National Aluminium Co. Ltd. Nirav Commercials Ltd. Palco Metals Ltd. Parekh Aluminium Co. Ltd. Rams Transformers Ltd. Shree Pomani Metals & Alloys Ltd. Shrey Industries Ltd. Sturdy Industries Ltd. Sun Industries Ltd.
Plant capacity: 7500 MT/Annum,Cast Aluminium Strips: 3750 MT/Annum,Cast Aluminium Ingots: 3750 MT/Annum Plant & machinery: Rs. 157 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 594 Lakhs
Return: 27.00%Break even: 64.00%
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  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
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