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Aluminium and Aluminium Downstream Projects, Aluminum Extrusion Profiles & Sections , Metal, Aluminum Products, Cans, Sheet, Extruded Products, Profiles, Doors, Windows, Aluminium Alloys, Tubes and Bars, Round Bars, Channels, Angles, Coils, Bars Projects

The aluminium industry is integral to the global manufacturing sector, known for its versatility, lightweight, and sustainability. Aluminium and its downstream products play a critical roles in various industries, including automotive, construction, aerospace, packaging, and electronics, to name a few. The demand for aluminium products is driven by the global push towards energy efficiency, sustainable construction practices, and the lightweighting of vehicles to reduce CO2 emissions. As a result, the market for aluminium and its extruded products is experiencing significant growth, presenting lucrative opportunities for new entrants and existing players alike.

 

Benefits of Investing in the Aluminium Sector

High Demand Across Industries: The versatility of aluminium makes it a material of choice across diverse sectors. Its properties, such as corrosion resistance, strength-to-weight ratio, and electrical conductivity, ensure steady demand.

Innovation and Technology Integration: The sector encourages innovation, particularly in developing new alloys and improving extrusion techniques to enhance product performance and sustainability.

Sustainability and Recycling: Aluminium is 100% recyclable without loss of its natural qualities. This aspect aligns with global sustainability goals, offering businesses the chance to partake in green manufacturing practices.

Market Demand and Business Potential

The global shift towards sustainable development has elevated the demand for aluminium products. Urbanization and industrialization in emerging economies are significant growth drivers, with construction and automotive industries leading the demand. The packaging industry also presents substantial opportunities due to the rising need for recyclable and lightweight packaging solutions. The ongoing research and development activities aimed at creating more durable and lightweight aluminium products further bolster the market's expansion.

Profits and Future Growth Prospects

The aluminium industry is characterized by its high-profit margins, especially for businesses that innovate and optimize their production processes. The ongoing developments in sectors such as electric vehicles, renewable energy, and green buildings are expected to fuel the demand for aluminium products, ensuring sustained growth and profitability for businesses in this space.

Reasons for New Entrepreneurs and Startups to Enter

Growing Market with Diverse Applications: The expanding application range of aluminium products offers numerous niches and specialization opportunities for startups and new entrepreneurs.

Supportive Government Policies: Many governments worldwide offer incentives and support for businesses in the aluminium sector, recognizing its strategic importance in economic development and environmental sustainability.

Technological Advancements: The industry's focus on technological innovation provides a fertile ground for startups that bring new ideas and technologies to the forefront, particularly in recycling, material science, and manufacturing efficiency.

Government Facilities and Incentives

Recognizing the strategic importance of the aluminium industry, governments globally offer various incentives, subsidies, and support programs to encourage investment. These may include tax breaks, grants for research and development, lower tariffs on raw material imports, and incentives for adopting green technologies. Such measures are designed to reduce the initial investment barrier and operational costs, making it more attractive for new ventures to enter the market.

 

#AluminiumIndustry #AluminiumProjects #AluminumExtrusion #MetalProducts #SustainableManufacturing #InnovationInAluminium #Recycling #GreenBuildingMaterials #AutomotiveLightweighting #PackagingSolutions #GovernmentIncentives #Entrepreneurship #StartupOpportunities #BusinessGrowth #MarketDemand #ProfitabilityInAluminium

 

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Acquire detailed information on product characteristics and segmentation.

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We can provide you detailed project reports on the following topics. Please select the projects of your interests.

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Aluminium Anodizing Plant

Amorphous aluminum oxide (alumina, Al2O3) forms in a layer 2-3 nm thick when bare aluminum is exposed to oxygen. Aluminium anodizing is an electrochemical process in which an oxide (anodic) layer is chemically built on the surface of the metal. This oxide layer acts as an insulator and can be dyed in a wide variety of colors. Anodizing provides surface corrosion protection along with an excellent substrate for decorative finishes. Anodizing is a process for producing decorative and protective films on articles made from aluminium and its alloys. It is essentially a process where a thick film of aluminium oxide is built up on the surface of the aluminium through the use of a direct current electrical supply. Anodizing is an electrochemical process that converts the metal surface into a decorative, durable, corrosion-resistant, anodic oxide finish. Aluminium is ideally suited to anodizing, although other nonferrous metals, such as magnesium and titanium, also can be anodized. While anodizing aluminium allows the metal to keep its natural appearance, the pores in the protective oxide layer also help to provide a better surface for the adhesion of paints and glues. Anodized aluminium parts are commonly found in aircraft and architectural components, as well as consumer goods such as appliances (refrigerators, microwaves, and barbecues), sporting goods (baseball bats, golf carts, and fishing equipment) and electronics (televisions, smartphones, and computers).
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Alumina from Bauxite

Alumina is properly called aluminium oxide, which is a chemical compound comprised of aluminium and oxygen molecules (Al2O3). When refined from bauxite, alumina generally looks like a white powder similar to table salt or granular sugar. Aluminium is the most abundant metal in the earth’s crust and is a constituent of many minerals. Alumina is widely used in a variety of industrial abrasive materials. India's share in world aluminium market is estimated at around 3%. The Aluminium Market was valued at $133,564 million in 2015, and is expected to reach $167,277 million by 2022, registering a CAGR of 3.3% from 2016 to 2022. Entrepreneurs who invest in this project will be successful. Few Indian major players are as under • Aluminium Powder Co. Ltd. • Aravali Infrapower Ltd. • Bharat Aluminium Co. Ltd. • Bothra Metals & Alloys Ltd. • Gujarat Bauxite Ltd. • Hindalco Industries Ltd. • J S K Inds. Pvt. Ltd.
Plant capacity: 100000 MT/AnnumPlant & machinery: 890 lakhs
Working capital: -T.C.I: Cost of Project: Rs 6009 lakhs
Return: 29.00%Break even: 75.00%
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Alumina from Bauxite

Alumina from Bauxite. Extraction and Production of Alumina from Bauxite Alumina is the common name given to aluminum oxide (Al2O3). Alumina is produced from bauxite, an ore that is mined from topsoil in various tropical and subtropical regions. The Bayer process, discovered in 1887, is the primary process by which alumina is extracted from bauxite. Bauxite is the general name given to the hydrated oxides of aluminium. It contains varying amounts of combined water and several impurities of which ferric oxide and silica are usually predominant. It is essential that the Al2O3 (alumina) be obtained substantially free from these impurities as otherwise the iron oxide and silica would be reduced and contaminate the metallic aluminium produced in the Hall (or Heroult) Process. Uses & Applications: The superior characteristics alumina can offer make it ideal for use in many applications. Some of the most common applications outside of aluminium production are listed below. • Abrasives: Alumina is widely used in a variety of industrial abrasive materials, owing to its superior hardness and strength. Similarly, alumina can be used as a coating to protect against abrasion. • Refractories: Alumina is also widely used in refractory products, due to its high melting point. It is especially suited to demanding applications where the strength of the refractory must be retained at high temperatures. • Glass: Alumina is often used in the production of glass products, lending improved strength; it has even been studied for its potential in creating an unbreakable glass. • Engineered Ceramics: Alumina is also widely used in engineered ceramics, also called advanced or technical ceramics. These engineered ceramic materials are formulated for especially harsh applications that require increased wear resistance, thermal and chemical stability, and many of the other characteristics alumina possesses. Engineered ceramics have applications in industries from chemical and medical, to industrial, electrical, and more. • Other Applications: laser tubes, Wear pads, Seal rings High temperature electrical insulators, High voltage insulators, Furnace liner tubes, Thread and wire guides, Electronic substrates, Ballistic armor, Abrasion resistant tube and elbow liners, Thermometry sensors, Laboratory instrument tubes and sample holders, Instrumentation parts for thermal property test machines, Grinding media. Market Outlook High Purity Alumina Market is expected to garner $5,293 million by 2023, registering a CAGR of 17.0% during the forecast period 2017-2023. The market for high purity alumina has witnessed tremendous growth during the past few years and is expected to grow at a CAGR of 20.7% in terms of volume, during the analysis period. The bauxite and alumina market can be segmented as metallurgical and non-metallurgical products. A metallurgical segment includes the bauxite and alumina used for extraction of aluminum and is the largest product segment. The major trend being witnessed in the global high-purity alumina market is the growing investments by market players in new plants for product manufacturing. Besides, investments are being focused upon the expansion of existing production units and the modernization and upgradation of aging facilities. This increase in investments for enhancing the production of alumina is expected to result in the greater availability of the product to meet the growing demand in the market. Based on region, the market is categorized into Europe, North America, Asia-Pacific (APAC), Latin America, and the Middle East and Africa. Among all these regions, APAC held a significant share in the high-purity alumina market during the historical period. This can be majorly attributed to the growth in the construction industry of the region, particularly in infrastructure projects such as highways and roadways in China and India. The project developers across these nations are increasingly focusing on the adoption of LED lighting solutions for installation purposes in these structures, which, in turn, is boosting the growth of the high-purity alumina industry. High purity alumina market is witnessing steady growth in the semiconductor industry, as the product is a fairly new industrial-use material employed in the process of fabrication of semiconductor device. It is also used in wafer processing equipment owing to its high resistance to plasma corrosion and improved blending strength. Demand for semiconductor is influenced by several underlying applications such as data processing, communication and consumer electronics that accounts for the prominent share of applicability in personal computers, tablets, gaming consoles, television, iPods and servers. Hence, growing demand for high definition display screens is expected to augment the high purity alumina market demand in the forecast timespan. The global market for high purity alumina is also driven by sapphire’s use in semiconductor applications. High purity alumina is used as separators in Li-ion batteries that are used in electronic devices and electric vehicles. The other applications of high purity alumina are abrasives, alumina ceramic, translucent cosmetics, and separation membrane. Altech Chemicals Limited, Baikowski SAS, Polar Sapphire Limited, Nippon Light Metal Company Limited, Alcoa Corporation, Orbite Technologies, Sasol, Sumitomo Chemical, Rio Tinto Alcan, UC RUSAL, Norsk hydro are some of the prominent players operating in the global high purity alumina market. Alcoa Corporation is among the top producers of aluminium. In 2016, Alcoa Inc. got split into two entities namely Alcoa Corporation and Arconic with former engaged in mining and manufacturing of raw alumina and the latter engaged in processing of alumina and other metals. Alumina Industry in India: Alumina is produced from bauxite. About one tonne of alumina is produced from three tonnes of bauxite and about one tonne of aluminium from two tonnes of alumina. The production of alumina at 36.10 lakh tonnes in 2012-13 decreased by about 8% as compared to the previous year. Tags #Alumina_from_Bauxite, #Extraction_Process_of_Alumina_from_Bauxite, #How_is_Alumina_Extracted_from_Bauxite? #Extract_Alumina_from_Bauxite, Manufacturing of Alumina, Making of Alumina, #Extraction_of_Aluminium_from_Bauxite_Pdf, #Extraction_of_Alumina, Extraction of Alumina from Bauxite, Manufacturing Process of Alumina, #Production of Alumina, Manufacturing of Alumina, How is Alumina Produced? #Alumina_Production, Process for Production of Alumina, Production of Alumina from Bauxite, Alumina Plant in India, Alumina Manufacturing Process, #Project_Report_on_Alumina_manufacturing_Industry, Detailed Project Report on Extraction of Alumina, Project Report on Production of Alumina from Bauxite, Pre-Investment Feasibility Study on Production of Alumina from Bauxite, Techno-Economic feasibility study on Production of Alumina from Bauxite, #Feasibility_report_on_Extraction_of_Alumina, Free Project Profile on Extraction of Alumina, Project profile on Production of Alumina from Bauxite, Download free project profile on Production of Alumina from Bauxite, Alumina Business
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Aluminium Foil Containers

Aluminum foil containers are formed by combining mechanical and air pressure to force light gauge aluminum foil into a shaped die cavity. Esthetically appealing aluminum foil containers are ideal for table-ready service after the container has functioned first as a package and a heating utensil. Aluminum foil containers are used to prepare, freeze, store, transport, cook and serve a variety of foods. Containers made from aluminum foil are the only containers that can be used in all types of ovens: microwave, conventional, convection and broiler. The growing demand for cost-effective, light-weight, and single-serve packaging solutions is likely to propel the growth of the aluminium foil containers market, during the forecast period. Globally, the revenue generated by the aluminium foil containers market has been estimated to be around US$3,092.0 Mn in 2019 and is expected to increase at a CAGR of 5.4% in terms of value throughout the forecast period. Entrepreneurs who invest in this project will be successful. Few Indian major players are as under • Amco India Ltd. • Archer Metal Ltd. • Asian Consolidated Inds. Ltd. • Bharat Containers (Nagpur) Pvt. Ltd. • Green Pack Foils Pvt. Ltd. • J P Foil Ltd.
Plant capacity: 172800 Pcs./DayPlant & machinery: Rs 94 lakhs
Working capital: -T.C.I: Cost of Project: Rs 304 lakhs
Return: 31.00%Break even: 44.00%
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Presensitized (PS) Plates of Aluminium

PS Plates, as they are also known as, can be both positive or negative working depending upon the type of light-sensitive coating used on the plates. Printing plates must have ability to transfer an image to paper, cardboard or other substrates. Printing plates are usually made from metal, plastic, rubber, paper, and other materials. The image is put on the printing plates with photochemical, photomechanical or laser engraving processes. The offset printing plates used in offset printing are thin (up to about 0.3 mm), and easy to mount on the plate cylinder, and they mostly have a mono-metal (aluminum) or, less often, multimetal, plastic or paper construction. Aluminum has been gaining ground for a long time among the metal-based plates over zinc and steel. The necessary graining of the aluminum surface is done mechanically either by sand-blasting, ball graining, or by wet or dry brushing. Nowadays, practically all printing plates are grained in an electrolytic process (anodizing), that is, electrochemical graining with subsequent oxidation.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Aluminium Extrusion

Aluminium is the second most abundant metallic element in the earth’s crust. Aluminium is a versatile material integral to modern life. The metal is found in everything from soda cans to cell phones to window frames to airplanes. Aluminium extrusion is used for a wide range of purposes, including components of the International Space Station. These diverse applications are possible due to the advantageous attributes of Aluminium, from its particular blend of strength and ductility to its conductivity, its non-magnetic properties and its ability to be recycled repeatedly without loss of integrity. All of these capabilities make Aluminium extrusion a viable and adaptable solution for an growing number of manufacturing needs. India's share in world aluminium market is estimated at around 3%. The per capita consumption of aluminium in India continues to remain low at under 1 kg as against nearly 25 to 30 kg in the US and Europe, 15 kg in Japan, 10 kg in Taiwan and 3 kg in China. Aluminium has a wide range of applications, from aircraft building to packaging, a major consumer being the electrical industry. Thus, due to demand it is best to invest in this project. Few Indian major players are as under • Alexcon Extrusions Ltd. • Banco Aluminium Ltd. • Century Extrusions Ltd. • Hiren Aluminium Pvt. Ltd. • Jindal Aluminium Ltd. • Orissa Extrusions Ltd. • Salco Extrusions Pvt. Ltd.
Plant capacity: Craft Aluminium Extruded Products: 160 MT/DayPlant & machinery: Rs 375 lakhs
Working capital: -T.C.I: Cost of Project: Rs 2423 lakhs
Return: 40.00%Break even: 50.00%
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Aluminium Extrusion Plant

Aluminium is a versatile material integral to modern life. The metal is found in everything from soda cans to cell phones to window frames to airplanes. The aluminium industry can be categorized into two principal segments. The key segment is the production of primary aluminium by integrated producers engaged in the entire value chain from the mining of bauxite in an alumina refinery, and conversion of alumina into primary aluminium metal in an aluminium smelter. Primary aluminium is made commercially available in the form of ingots, billets, wire rods or properzi rods also called conductor redraw rods. Aluminium has a wide range of applications, from aircraft building to packaging, a major consumer being the electrical industry. The Indian aluminium industry has an annual installed capacity of the order of 1.18 mntonne of metal. At an estimated production of around 1.13 mntonne in 2006-07, the industry recorded capacity utilisation level of nearly 95%. Domestic demand is estimated to go up to nearly 1.1 mn by 2009-10 from over 970,000 tonne in 2006-07. The demand of aluminium is further expected to touch 1.5 mntonne by 2015-16. Demand in India for aluminium has picked up as a result of the buoyancy in the industrial sector, especially in the automobile sector. Thus, due to demand it is best to invest in this project. Few Indian major players are as under: • Aaryan Extrutech India Ltd. • Alexcon Extrusions Ltd. • Alom Extrusions Ltd. • Anurang Engineering Co. Pvt. Ltd. • Archer Metal Ltd. • Autoneum India Pvt. Ltd. • Banco Aluminium Ltd. • C R P (India) Pvt. Ltd.
Plant capacity: 3,600 MT per annumPlant & machinery: 224 Lakhs
Working capital: -T.C.I: Cost of Project:392 Lakhs
Return: 28.00%Break even: 62.00%
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Aluminium Foil Containers

Aluminum foil is made from an aluminum alloy which contains between 92 and 99 percent aluminium. Usually between 0.00017 and 0.0059 inches thick, foil is produced in many widths and strengths for literally hundreds of applications. It is used to manufacture thermal insulation for the construction industry, fin stock for air conditioners, electrical coils for transformers, capacitors for radios and televisions, insulation for storage tanks, decorative products, and containers and packaging. Aluminium foil containers are used to prepare, freeze, store, transport, cook and serve a variety of foods. The growth of the global aluminium foil containers market during the forecast period. Aluminium foil container growth has been over 40% in the past ten years. This rapid growth can be attributed, at least in part, to the U.S. consumer’s preference for easy-to-prepare foods, whether in the supermarket freezer or purchasing take home entrees or complete meals from restaurants and other retail outlets. Entrepreneurs who invest in this project will be successful. Few Indian major players are as under: • Amco India Ltd. • Bharat Containers (Nagpur) Pvt. Ltd. • Green Pack Foils Pvt. Ltd. • J P Foil Ltd. • Marudhar Industries Ltd. • Nilraj Engineering Works Pvt. Ltd. • P E L Industries Ltd.
Plant capacity: Aluminium Foil Containers Different Sizes:24,000,000 Pcs per AnnumPlant & machinery: 78 Lakhs
Working capital: -T.C.I: Cost of Project:157 Lakhs
Return: 30.00%Break even: 58.00%
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Aluminium Foil (Food Packaging and Pharmaceuticals Foils)

Aluminium plays a major role in the modern world through its innumerable forms of applications- from kitchenware to electric conductors and from railway wagon to Appollo spacecraft. Because of its intrinsic and versatile properties of lightness, strength to weight ratio, corrosion resistance, electrical and thermal conductivity, non toxicity etc., a wide range of uses has opened up for this metal. As a result, it has captured the market at the expense of older materials- copper, lead, zinc and steel among metals and glass, wood and paper among no metals. In fact, next only to steel, aluminium is the most widely used metal in the world today. Aluminium as a packaging material is unmatched owing to its lightweight, hygienic and non-contamination which eventually results in longer shelf-life of end products. The user of foil always wishes to get the largest area where his money and foil is used in packaging as thin as 0?008 mm, when it has a covering area of 32,300 square inches to the pound. When the metal is as thin as this it is not only physically weak but will contain minute perforations very thin foil is a less efficient barrier than is thicker foil free from perforations. The global aluminium foil packaging market size will reach $46.19bn by 2025, with a revenue-based compound annual growth rate (CAGR) of 4.0% over the forecast period, the industry’s growth to the increasing demand for packaging in the food and beverage and pharmaceutical industries. Tobacco, cosmetic, and electronic industries are also set to create growth opportunities for the aluminium market. Aluminium is a recyclable material that can be found in abundance and aluminium foil is strong, lightweight, portable, flexible, and mouldable. Aluminium foil is used in the pharmaceutical industry to package various types of medicine because it offers protection from moisture and sunlight. The increased need for aluminium in the industry comes as a result of increased demand for drug delivery devices and blister packaging. The demand for aluminium packaging to the rising demand for ready-to-eat food products in the food and beverage industry. It says: “Fast-paced lifestyle, ease of ordering through online platforms, and the ability to choose from diverse restaurants are the significant factors that have surged demand for online food delivery, which in turn, is expected to drive the market in near future.” Aluminium is used in the food and beverages industry for packaging solutions which including foil wraps, pouches, blisters, and containers. Foil wraps, in particular, are used by households to wrap food products and have witnessed a surge in demand due to the growing food delivery services in growing economies such as India, China, and Brazil. In pharmaceutical end-use segment, aluminum foil is largely used for packaging drugs in the form of blisters. Pharmaceutical packaging industry also uses foil pouches to pack fluid drugs. Aluminum foil is also used in the form of caps, lids, and closures for plastic containers. Pharmaceutical end user industry segment is expected to be growing at the second fastest CAGR over the forecast period. Aluminum foil blisters are widely used in the pharmaceutical industry for packaging capsules and tablets. Factors, such as the shift toward busy lifestyles and adoption of unhealthy lifestyle have resulted into high prevalence of chronic diseases. In addition, increasing number of health campaigns by various government and non-government organizations has resulted in growth of the pharmaceutical industry boosting the demand for medicines. This factor is projected to drive the product demand in near future.
Plant capacity: Food Packaging Grade Aluminium Foil: 10.0 MT / day Pharmaceutical Grade Aluminium Foil:10.0 MT / dayPlant & machinery: 1413 lakhs
Working capital: -T.C.I: Cost of Project:Rs 2190 lakhs
Return: 28.00%Break even: 62.00%
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Investment Opportunities to Start Aluminium Cans for Beer and Beverage Project

Investment Opportunities to Start Aluminium Cans for Beer and Beverage Project. Production of Most Sustainable Beverage Container. The aluminium beverage will is now the popular choice for carbonated and still soft drinks, mineral waters, beers and lagers. It competes with success against drinks containers of glass, plastic and steel, and is that the only drinks container that control system recycling applies; a second hand aluminium drinks will is recycled back to aluminium can sheet for the manufacture of another aluminium drinks will. The range of drink cans includes the standard drink will with a 206 mm diameter finish, and current machine conversions additionally afford the production of a 202 mm diameter finish. Can sizes include 330 ml, 355 ml and 375 ml. Raw Materials The raw material of the aluminum beverage will is, of course, aluminum. Aluminum is derived from AN ore called mineral. U.S. aluminum producers import bauxite, primarily from Jamaica and Guinea. The bauxite is refined so smelted, and the ensuing melted aluminum is cast into ingots the aluminum base, for beverage cans consists principally of aluminum, however it contains little amounts of other metals additionally. These are usually 1% magnesium, 1% manganese, 0.4% iron, 0.2% silicon, and 0.15% copper. An outsized portion of the aluminum employed in the liquid will business springs from recycled material. Twenty-five percent of the overall American aluminum provide comes from recycled scrap, and the beverage will business is that the primary user of recycled material. The energy savings are significant once used cans are remitted, and therefore the aluminum will industry currently reclaims more than 63% of used cans. Advantages of Aluminium Can The various advantages that make it a choice material are: ? Light Weight: its light weightiness makes aluminium containers easy to transport, carry and store. ? Impermeable: The containers made from aluminium are impermeable to odor, gases or water vapor. ? The containers do not impart any metallic odor or taste to the containers ? The aluminium containers, stack-up well against other beverage containers. They occupy less space to carry same volume of contents when compared to glass bottles. ? The aluminium cans have no bottom or side seams, thus minimizing chances for leakages. ? It has high strength to weight ratio. ? The cans can be made tamper proof. ? In certain cases, such as dairy products, internal lacquering is not necessary. ? It is a good conductor of heat, which means heating, or chilling is quick and efficient. ? It shows quite corrosion resistance. ? It offers excellent recycling property. The Manufacturing Process 1 CUTTING THE BLANK The modern methodology for creating aluminum beverage cans is termed two-piece drawing and wall ironing. The method begins with associate aluminum ingot that was cast to be about 30 inches (76 cm) thick, then rolled into a thin sheet. The primary step in the actual manufacture of the will is to chop the sheet into a circle, called a blank which will type all-time low and sides of the will. Every blank is five.5 inches (14 cm) in diameter. Some material is essentially the tiny ripples at the highest of the metal are called "ears". "Earing" is an unavoidable effect of the crystalline structure of the aluminum sheet. The tiny ripples at the top of the metal are called "ears". "Earing" is an unavoidable impact of the crystalline structure of the aluminium sheet. Lost between every circle, however manufacturers have found that minimum aluminum is lost when the sheets are wide enough to hold 2 staggered rows of seven blanks each. Concerning 12-14% of the sheet is wasted, however may be reused as scrap. After the circular blank is cut, it is "drawn" or pulled up to form a cup 3.5 inches (8.9 cm) in diameter. 2 REDRAWING THE CUP The small cup ensuing from the initial draw is then transferred to a second machine. A sleeve holds the cup precisely in place, and a punch down swiftly into the cup redraws it to a diameter of concerning a pair of.6 inches (6.6 cm). The peak of the cup will increase simultaneously from the initial 1.3 to 2.25 inches (3.3 to 5.7 cm). The punch then pushes the cup against three rings known as ironing rings, which stretch and thin the cup walls. This complete operation—the drawing and ironing—is worn out one continuous punch stroke, that takes only one fifth of a second to complete. The cup is currently concerning 5 inches (13 cm) high. Then another punch presses up against the bottom of the cup, inflicting the bottom to bulge inward. This form counteracts the pressure of the carbonated liquid the will contain. All-time low and lower walls of the will are a little thicker than the upper walls, for added strength. 3 TRIMMING THE EARS The drawing and ironing method leaves the will slightly wavy at the highest. These little ripples within the metal are known as "ears." "Earing" is an unavoidable effect of the crystalline structure of the aluminum sheet. Aluminum companies have studied this phenomenon extensively, and they are able to influence the position and height of the ears by controlling the rolling of the aluminum sheet. Nevertheless, some material is lost at this stage. a few quarter in. is trimmed from the highest of the will, feat the higher walls straight and level. 4 cleaning AND DECORATING The drawing and ironing process leaves the outer wall of the will with a swish, shiny surface, therefore it doesn't need to any extent further finishing reminiscent of polishing. After the ears are cut, the will is cleaned then imprinted with its label. After the will is decorated, it's squeezed in slightly at the highest to a make a neck, and also the neck is given an out-ward projection at the terribly high edge, which will be folded over once the lid is added. 5 THE LID The lid is formed of a slightly completely different alloy than the aluminum for the bottom and sides of the will. The inward bulge of all-time low of the will helps it stand up to the pressure exerted by the liquid within it, however the flat lid should be stiffer and stronger than the bottom, therefore it's made of aluminum with a lot of magnesium and less MN than the rest of the will. This ends up in stronger metal, and the lid is considerably thicker than the walls. The lid is move a diameter of 2.1 inches (5.3 cm), smaller than the 2.6-inch (6.6 cm) diameter of the walls. The center of the lid is stretched upward slightly and drawn by a machine to form a rivet. The pull tab, a separate piece of metal, is inserted below the rivet and secured by it. Then the lid is scored in order that once the tab is pulled by the patron, the metal can detach easily and leave the proper opening. To ensure that the cans are created properly, they're automatically checked for cracks and pinholes. One in 50,000 cans is sometimes found to be defective. 6 FILLING AND SEAMING After the neck is formed, the will is ready to be stuffed. The will is held tightly against the seat of a filling machine and a beverage is poured in. The lid is added. The higher projection fashioned once the will was given its neck is then bent around the lid and seamed shut. At this time, the will is prepared for sale. Applications Food Fruits & vegetables Convenience food Pet food Meat & seafood Other food products Beverage Alcoholic beverages Carbonated soft drinks Sports & energy drinks Other beverages Pharmaceuticals Chemicals Others Market Outlook Market Outlook of India increased the beverage market in India by 20% Can-Pack india has steered a revolution within the Indian beverage packaging business with the setup of a state of the art facility for the manufacture of two-piece aluminium beverage cans. Can-Pack India is India's first and only aluminium beverage can manufacture company. in sight of the tremendous changes within the Indian economy, the globalization} process, advent of consumerism in india and also the importance of environment protection for the standard of life, Can-Pack Asian country have achieved the highest production standard providing our customers with the very best quality of beverage cans. Can-Pack India is the undisputed market leader with a 70% market share and our sales are growing year on year.500ml, 330ml regular and 330ml FIT aluminium beverage cans necked to 202 or 206 dia. Sustainability has become inevitable and aluminium packaging has become the number one choice for beverages all over the globe for the advantages it renders. While the Indian drinks market currently uses around 1 billion aluminium cans each year or 15,000-16,000 metric tons of aluminium this could increase to 5 billion cans--or 90,000-100,000 tons of metal-in seven to eight years. India is expected to consume around 2.7 million tons of aluminium, a small fraction of the 65.5 million tons of estimated global demand, but while industry estimates peg global aluminium consumption growth at 4%-6% annually, India's consumption of the metal should grow at a rate of 11%-12%. The India aluminum beverage can market size is projected to reach USD 457.4 million by 2025 at a CAGR of 10.7%. The segment is expected to register a healthy volume-based CAGR of 7.6% over the forecast amount. One among the most important factors driving the segment within the last decade has been increasing sale of brew (in aluminum food cans) through off-premise retail channels comparable to grocery, mass merchandisers, and convenience stores. These stores are that includes additional canned beer offerings than those offered by bars and restaurants (on-premise retailing). Despite the presence of a large consumer base, the Indian beer business has been witnessing lower levels of beer consumption, which may be attributed to restrictions on the supply of beer (alcohol) in certain states of the country. In terms of volume, the alcoholic beverages application segment is expected to witness steady growth over the forecast amount, because of rising popularity of on-the-go alcohol options. West India dominated the market in terms of revenue, with a market share of thirty one.4% in 2017, owing to increasing consumption of energy and sports drinks. This can be attributed to high performance of the tourism industry within the region. Aluminum Cans of 201-450 ml to Stay in Demand With beverage industry behemoths such as Coca-Cola and PepsiCo preparing to roll out water packaged in aluminum, market players are ramping up the production of aluminum cans of a wide range of capacities. Owing to advantages such as lightweight and easy to transport and store, 201-450 ml aluminum cans continue to witness relatively high demand, amid the rise of ‘on-the-go’ culture and growing popularity of ready-to-drink (RTD) beverages. Manufacturers are also focusing on higher range of capacities including 700-1000ml and more than 1000ml to capitalize on rapidly growing demand from paints & lubricants and personal care & cosmetics industries. Market Outlook of Global The global beverage cans market size is expected to reach USD 60.92 billion by 2024. The growth is driven mostly by increasing demand for compact beverage packaging solutions worldwide. Demand for energy drinks, canned cold coffee and iced tea in Europe and Latin America are expected to grow significantly driving the beverage can market boom. This is expected to propel the demand for aluminium beverage cans in these countries causing an export boom from the can producing countries. North America is a major consumer of carbonated drinks and other flavoured soda drinks and during the forecast period, the country is expected to influence the demand for aluminium cans significantly. Aggressive promotion by soft drink manufacturers such as Coca-Cola is also expected to have a positive impact on the beverage cans market growth. The global beverage cans market is anticipated to expand at a rapid pace due to the rise in demand for aerated drinks and rise in consumption of packaged juices. Consumers are adopting healthier style that successively is propelling the demand for beverage cans for vegetables and fruits juices and caffeine-based drinks similar to low and iced tea. Moreover, the expansion of the beverage cans market will be attributed to the increase in consumption of alcoholic beverages, such as beer and potable, which require to be cooled at specific temperatures to boost their style. However, fluctuations in raw material costs and complexities within the manufacture of steel beverage cans are expected to restrain the beverage cans market. Innovation in style form and recapping of beverage cans are anticipated to form opportunities within the market. Key Players:- Bharat Containers (Nagpur) Pvt. Ltd. Hindustan Tin Works Ltd. Kandhari Beverages Pvt. Ltd. Punsumi Foils & Components Ltd. Zenith Tins Pvt. Ltd. Ball Aerocan India Pvt. Ltd. Ball Beverage Packaging (India) Pvt. Ltd. Can-Pack India Pvt. Ltd. Nilraj Engineering Works Pvt. Ltd. Shetron Ltd. Tags:- #DetailedProjectReport #businessconsultant #BusinessPlan #feasibilityReport #NPCS #industrialproject #entrepreneurindia #startupbusiness #startupbusinessideas #businessestostart #startupideas #AluminiumCans #Aluminium #Packaging #beveragecans #Beveragesindustry #aluminiumbusiness #aluminiumindustry #aluminiumproduction #BeverageCanManufacturing #aluminiumpackaging #aluminiumbottles #BeerCans
Plant capacity: Aluminium Beverage Cans each 330 ml Size:13.3 Lakh Pcs. / day Plant & machinery: Rs 343 Cr
Working capital: -T.C.I: Cost of Project :Rs 399 Cr
Return: 23.00%Break even: 36.00%
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