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Aluminium and Aluminium Downstream Projects, Aluminum Extrusion Profiles & Sections , Metal, Aluminum Products, Cans, Sheet, Extruded Products, Profiles, Doors, Windows, Aluminium Alloys, Tubes and Bars, Round Bars, Channels, Angles, Coils, Bars Projects

India is considered to be the fifth largest producer of aluminium in the world. Aluminium is one of the few metals that extensively affect the ordinary life of human beings. India has huge deposits of natural resources in the form of minerals like copper, chromite, iron ore, manganese, bauxite and gold. The Indian aluminium industry falls under the category of non-iron-based, which includes the production of copper, tin, brass, lead, zinc, aluminium and manganese. Aluminium is one of the leading industries in the Indian economy. Its growth can be sustained by the diversification and exploration of new horizons for the industry. This metal is everywhere in the form of household utensils, electric fittings, foils for food packaging, etc.

The aluminium industry is engaged in activities like mining of ores, refining of the ore, casting, alloying,  sheets and rolling into foils. At present, Hindalco and Nalco are one of the most economical in the production of aluminium in the world. Aluminium accounts for around 5 per cent of the total deposits and produces about 0.8 million tone of aluminium in a year. The world wide alumina production competence is around 58 million tones, of which India has 2.7 million tonnes. Most of the bauxite mines lie in Bihar, Karnataka and Orissa.

In India, the production of aluminium is highly concentrated in the hands of the following four companies: Bharat Aluminium Co.Ltd (BALCO), National Aluminium Co.Ltd (NALCO),  Hindustan Aluminium Co.Ltd. (HINDALCO), and  Madras Aluminium Co.Ltd. (MALCO).BALCO and NALCO represent the public sector; and HINDALCO and MALCO represent the private sector of the country.

Aluminium is used in various sectors such as transportation, packaging, building/construction and electricity. Globally, automotive, packaging and construction sectors are the major end users of aluminium, while in India the power sector consumes most followed by automotive and housing sectors. The sector wise consumption break -up as follows: electrical-64 per cent, transport-18 per cent, packaging-4 per cent, industrial machinery-3 per cent, consumer durables-3 per cent, and steel sweetening, power and chemicals -11 per cent.

With the growth in infrastructure, India will need huge amounts of metal. Investors and industrialist should come forward to increase production in the near future.


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Aluminium Cables and Conductors From Molten Aluminium Metal/Aluminium Ingots

A cable is defined as the set of conductors, insulators, sheaths and armor protection or shielding, specifically built to carry the current both for energy transportation and for signal transmission. Cables are mainly used for power transmission and distribution purpose. Aluminium cables can often be found when dealing with electricity, because of their high conductive nature. These cables are ductile, light weight, non-magnetic and are perfect for heavy-duty applications. The wires and cables market in India is led by five major players including Polycab wires, Sterlite technologies, Finolex cables, KEI Industries and Havells India, who cover around ~% of organized market for wires and cables. Polycab sold ~ million units in FY'2014 followed by Sterlite technologies which sold ~ million units in the same year. Revenues from the wires and cables industry in the India are expected to expand to INR ~ million in FY'2019 growing with a CAGR of 18.5% from FY'2014-FY'2019. Thus, due to demand it is best to invest in this project. ? Few Indian major players are as under • Anamika Conductors Pvt. Ltd. • Aravali Infrapower Ltd. • Arrow Cables Ltd. • Associated Aluminium Inds. Pvt. Ltd. • Associated Cables Pvt. Ltd. • Balaji Aluminium Alloys Pvt. Ltd.
Plant capacity: Aluminium Cables and Conductors : 25 MT/DayPlant & machinery: 376 lakhs
Working capital: -T.C.I: Cost of Project: Rs 1650 lakhs
Return: 29.00%Break even: 52.00%
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Aluminium Foil

Aluminium foil is aluminium prepared in thin metal leaves, with a thickness less than 0.2 millimetres (8 mils), thinner gauges down to 6 µm (0.2 mils) are also commonly used. Standard household foil is typically 0.016 millimetres (0.6 mils) thick and heavy duty household foil is typically 0.024 millimetres (0.9 mils). The foil is pliable, and can be readily bent or wrapped around objects. Aluminium foil is produced by rolling sheet ingots cast from molten aluminium, then re-rolling on sheet and foil rolling mills to the desired thickness, or by continuously casting and cold rolling. There are around 10 Major Aluminium Foil manufacturers in India with rolling capacity of around 10000 tons per month to cater the total demand of around 12000 tons per month in different field of pharmaceuticals and flexible packaging industries. the Global demand for aluminium foil is forecast to expand 8.7% p.a. between 2014 and 2018. As a whole there is a good scope for new entrepreneur to invest in this business. Few Indian major players are as under • Amco India Ltd. • Annapurna Foils Ltd. • Archer Metal Ltd. • E C K Haubold & Laxmi Ltd. • Flex Art Foil Ltd. • Gallium Industries Ltd.
Plant capacity: Aluminium Foil Food Grade (thickness 0.006 mm to 0.150 mm) : 24 MT/DayPlant & machinery: 310 lakhs
Working capital: -T.C.I: Cost of Project: Rs 1253 lakhs
Return: 29.00%Break even: 52.00%
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Aluminium Angles, Channels, Doors & Windows

Aluminium is the strongest and most durable material, easy to clean and maintain. Aluminium Angle has rounded corners and is generally used for structural applications where strength is important. Aluminum channel material is a great choice for structural applications where strength is important. Aluminium Channel is widely used in home and garden DIY. It is ideal for frame making, sliding doors, caravan refurbishment, shed building and cable management, to name just a few. Aluminium Channel has a right angle inside and outside corners making the ideal shape. Aluminium U Channels can be used for various different uses; including general fabrications, light construction projects, decoration vehicle construction, boat building and much more. Aluminium doors are often used for commercial properties and retail facilities. Aluminium doors differentiate by their frame thickness, quality and stability as well as thermal and acoustic properties. High performance aluminium windows are able to meet or exceed energy efficiency standards. Aluminium windows and doors can easily achieve improvements in heat gain and heat loss through windows by 60% rivalling more expensive timber and uPVC equivalents. The future of the global aluminum door and window market looks promising, with opportunities in the growth of the residential and commercial construction industry. The global aluminum door and window market is estimated to reach $72.1 billion by 2021 and is forecast to grow at a CAGR of 5.1% from 2016 to 2021. The major drivers of growth for this market are increasing new construction and renovation activities. While the growth looks imminent in aluminium consumption especially through value added products, India's downstream processing industry is likely to witness a phenomenal progress in coming years. In advanced economies, aluminium is increasingly replacing wood and steel in building sector. Aluminium cans and containers are used extensively world over.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Pressure Cooker

A pressure cooker is an airtight cooking device that cooks food quickly. Pressure cooker, hermetically sealed pot which produces steam heat to cook food quickly. The higher temperature of a pressure cooker penetrates food quickly, reducing cooking time without diminishing vitamin and mineral content. Pressure cookers are especially useful at high altitudes, where they alleviate the problem of low temperature boiling caused by reduced atmospheric pressure. The pressure cookers are extensively used in household for preparing food. The pressure cookers have preference over the conventional cooking utensils due to the advantage of retaining the nutritive value and flavour of the cooked food and less time required for cooking and thus effecting considerable savings in time and fuel. The Indian small appliances market continues to grow strongly. The increased purchasing power and evolving lifestyle has made the market extremely attractive. Out of all the pressure cookers sold annually, the South accounts for almost 40% of pressure cookers sales in India. Induction based pressure cookers have become more popular in FY'16-17. It has been observed, keeping in view the average family, which medium size/capacity pressure cookers have greater market. With the rapid advancement in the general living standards of the people, the demand of pressure cookers is increasing day by day. Accordingly, there is great scope for setting up of the new units for manufacture of pressure cookers to standard specifications.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Aluminium Recycling Plant

Aluminium is 100% recyclable and experiences no loss of properties or quality during the recycling process. Recycling aluminium also uses only 5% of the energy used to create new aluminium and emits only 5% of the greenhouse gases. Aluminium accounts for 30% of India’s overall aluminium consumption of 3.3 million tonnes per year. In the past six years, secondary aluminium demand has almost doubled to 1.1 million tonnes, of which some 90% is imported. By 2021, demand is expected to reach 1.5 million tonnes. Ingots are very large casting products, greater in size and shape than blooms, billets and slabs.Entrepreneurs who invest in this project will be successful. Few Indian major players are as under • AravaliInfrapower Ltd. • BalajiAluminium Alloys Pvt. Ltd. • Bharat Aluminium Co. Ltd. • Blue Precision Ltd. • Blue Prime Aluminium Ltd. • C M R Nikkei India Pvt. Ltd.
Plant capacity: Aluminium Ingots: 12 MT/DayPlant & machinery: Rs. 115 lakhs
Working capital: -T.C.I: Cost of Project : Rs.819 lakhs
Return: 28.00%Break even: 46.00%
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Alumina from Gibbsite

Alumina (aluminium oxide) is a white granular material produced from the refining of bauxite. Around 90 per cent of the world's alumina is smelted to produce aluminium metal. Around two tonnes of alumina is required to produce one tonne of aluminium. Alumina is the common name given to aluminum oxide (Al2O3). Alumina is produced from bauxite, an ore that is mined from topsoil in various tropical and subtropical regions. Only about 10% of alumina is used in non-metallurgical application and is known as high purity alumina. High-purity alumina contains a minimum of 99.99% pure aluminium and is a type of non-metallurgical alumina. High Purity Alumina Market is expected to garner $5,293 million by 2023, registering a CAGR of 17.0% during the forecast period 2017-2023. The market for high purity alumina has witnessed tremendous growth during the past few years and is expected to grow at a CAGR of 20.7% in terms of volume, during the analysis period. World demand for high purity alumina has gained an incredible traction, owing to growing technological advancements and increasing demand from applications namely LED bulbs, electronic displays, automotive and medical. This trend is expected to continue with growing adoption of HPA by end users and emerging technological advancements in electronics industry. Increasing penetration of LEDs in the lighting market, newer applications of high purity alumina in smartphones, smartwatches and tablets, are significant factors driving the growth of the high purity alumina market. However, higher cost of production is expected to impede the high purity alumina market growth.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Aluminium Wire & Cables Manufacturing Industry

Aluminium Wire & Cables Manufacturing Industry. Start an Electric Wire & Cable Business Aluminium (Al) is one of the most common metal elements. In fact, it is the third most abundant element (after oxygen and silicon) that makes up about 8% by weight of the Earth’s crust. Aluminium is one of the most electrically conductive metals and highly resistant to ordinary corrosion. With other characteristics such as lightweight, strength, and low cost to produce, aluminium has become one of the most popular materials for electrical applications. Aluminium wire is nowadays increasingly popular for electrical wiring and in utility grid transmission and distribution networks, and are widely used for wiring in several of industries including electronics, construction, aircraft etc. Aluminium Wire Aluminum wire are utilized in various home electrical appliances, switches, circuit breakers and motors owing to its light weight, corrosion resistance and retention of temperature even at low temperatures properties. The products are used in electrical products as they are lighter than other material, it also reduces corona an electric discharge which is associated with high power transmission and its excessive heating do not separate the electrical fixtures and connections, thus increasing the industry demand. Uses of Aluminium wire • In Construction Industry Aluminium is an excellent alternative to copper and is largely used in the manufacture of building wires. Electricians and contractors use large sizes of aluminium building wire where there is requirement of low voltage. This is more beneficial to contractors in terms of savings as it has half the weight of copper wire. Aluminium conductors for building wire are made in such a manner that the overall diameter of the aluminium wire is similar to that of copper wire. • In Electrical Distribution Industry Utilities such as electrical distribution companies have been extensively using aluminum wire throughout their distributing systems (power grids) for transmission of electric current. • In Communication Industry The copper clad aluminium wire is primarily used in high quality coils, power cables and antennas. The aluminium-copper combination finds its use in commercial as well as residential applications including household wiring, cable wiring, headphones, loudspeakers and antennas. CCAW are also used to help connect the internet to the computer. They are important components of cable modems and television connections as well as Ethernet connections (that is, LAN and WAN). • In Broadcasting Networks Modern broadcasting networks (radio and television) largely rely on aluminium wire (CCAW) for information broadcast. Basically, two forms of radio networks are known- the first form is used for broadcasting and updates, advertising and marketing whereas the other form is the backbone of police and armed forces (used for communicating with each other). Television broadcasting involves transmitting signals through cable and satellite television. • In Submarine Communications Aluminium wires clad with copper provide a great means of submarine communication and are installed below the floor of the ocean to expedite the process of information transfer across the globe. • In Medical Field Aluminium wire finds also its use in medical science instruments that are involved in diagnostic processes such as medical ultrasonography. Aluminium Cables Aluminium cables are used across various industries and markets. In our last blog we shared the financial advantages of aluminium cables. Now we will focus on the physical advantages of aluminium cables. A second advantage is the weight of aluminium; it is much lighter in weight as compared to copper while maintaining the same conductivity. Being light in weight is an important property of aluminium. This has made aluminium cables the most used cables in projects where weight is the main focus like constructions with load-bearing purposes. Market Outlook Aluminum Wire Market size was over USD 50 billion in 2017 and industry expects consumption at over 10 million tons by 2024. It is set to surpass USD 65 billion by 2024. Growing consumer demand towards lightweight automobile vehicles may drive aluminum wire market demand. Superior properties which include light weight, high strength and corrosion resistance may cater to construction and electrical industries, thus propelling industry growth over the forecast timeframe. The global aluminium wire market has witnessed growth at a steady rate over the recent years. The market is primarily driven by the rising demand in the rapid urbanization around the world, the increased support from governments, as well as the new production techniques that reduce not only the cost of aluminium wire production but also significantly reduce the processing time of the wire rods. As the consumption of aluminium wires in various industries still remains high, business opportunities in the global aluminium market are expected to flourish further in the near future. Growing consumer demand towards lightweight automobile vehicles may drive aluminum wire market demand. Superior properties which include light weight, high strength and corrosion resistance may cater to construction and electrical industries, thus propelling industry growth over the forecast timeframe. Aluminum wire are utilized in various home electrical appliances, switches, circuit breakers and motors owing to its light weight, corrosion resistance and retention of temperature even at low temperatures properties. The products are used in electrical products as they are lighter than other material, it also reduces corona an electric discharge which is associated with high power transmission and its excessive heating do not separate the electrical fixtures and connections, thus increasing the industry demand. In the last few years, the automotive and aerospace companies have also been shifting their focus toward the surging use of electronic contents for downgrading the size of the components and improving the use of digital technologies in the fleets. Considering the lightweight and ease of use characteristics, the contributors in the automobile and aerospace sectors have been using aluminum wires in electronic panels which are installed in engine control units (ECU), infotainment systems, and other control units. The global aluminium wire market can be classified on the basis of product type and application. In terms of product type, the market can be segmented into paper insulated, enamelled, and fiberglass aluminium wire. Of these, paper insulated aluminium wire is expected to led the market during the forecast tenure. Rising application of aluminium wire in various industries is likely to boost the demand in the global aluminium market. Food and beverages, automotive, and customer electronics are some of the key industries in which aluminium wires are used extensively. Non-toxic nature of aluminium will preserve food for longer duration and prevents the growth of micrograms. These factors increase its demand on the food and beverages industry. The demand for aluminium is also increasing the automotive industry as it reduces weight of the vehicle to increase fuel economy. Moreover, manufacturers now prefer aluminium to steel mainly to reduce weight without compromising strength and carrying capacity of the vehicle. Asia Pacific driven by India, Japan, and China aluminium wire market size may register significant gains at 3.5% by the end of foreseeable timeframe. These are used in various construction application which includes wiring systems owing to its high strength, durability and less risk of breakage coupled with cost cutting and weight saving properties, which in turn stimulate regional demand. Aluminum wire is drawn by hot rolling in which rods are formed followed by solution handling and quenching of the coils attained by hot rolling. Increasing demand for light weight automotive vehicles and stringent performance requirements in electrical machines is likely to propel product demand. In electrical application these are used in transformers as their oxides are strongly attached, hard to dislodge and are electrically insulated. High tensile strength property can be tailored, and its lighter weight require few support towers for overhead transmission lines, which offers more growth opportunities in the market. India Wires and Cables Market Wires and cables play an indispensable role in today’s digitally advanced life and find extensive usage across a number of applications in several industries. The extensive usage and applications of wires and cables across various industries will put the wires and cables industry on the right path for the future. Wires and cables market in the world and in India is highly fragmented, with the presence a number of small and medium enterprises. The organized sector manufactures high voltage durable cables, whereas the unorganized sector mainly captures the low voltage market, where products are mainly separated on the basis of the price. The wires and cables market is presently at its growing stage in our country and is expected to be capturing a significant share in the electrical equipment industry in the upcoming years. The wires and cables in the India has witnessed a growth in recent years on account of rising demand wires and cables fueled by expansion in infrastructure development, electricity consumption and others. The surge in revenue is majorly originated from growth in power cables as a segment of wires and cables market. The upsurge in this segment has been largely led by the domestic factors such government expenditure on infrastructure, increase in level of investment, rising level of disposable income, technological advancement. Tags #Aluminium_Wire_Manufacturing_Plant, #Process_of_Manufacturing_of_Aluminium_Wire, Production_Process_of_Aluminium_Wire, Manufacturing of Aluminium Cables, Aluminium Wire Manufacturing Process, Manufacturing Process of Aluminium Wire, #Aluminum_Wire_Production, Aluminium Wire, Aluminium Cables & Wires, Aluminum Electrical Wire, Aluminium Cable Manufacturing Process, Cable Manufacturing Process Flow Chart, Cable Manufacturing Process PPT, How Electrical Cables are made, Electrical Cable Manufacture, #Profitable_Business_Ideas_in_Wire_&_Cable_Manufacturing_Industry, #Wire_&_Cable_Manufacturing_Business, Electric Wire Manufacturing Plant Cost, Wire & Cable Manufacturing Projects, Aluminium Wire Manufacture, Aluminum Wire and Cable Production, #Project_Report_on_Aluminium_Wire_manufacturing_Industry, Detailed Project Report on Aluminium Cable Manufacturing, Project Report on Aluminum Wire and Cable Production, #Pre_Investment_Feasibility_Study_on_Aluminum_Wire_and_Cable_Production, #Techno_Economic_feasibility_study_on_Aluminum_Wire_and_Cable_Production, #Feasibility_report_on_Aluminum_Wire_and_Cable_Production, #Free_Project_Profile_on_Aluminium_Cable_Manufacturing, Project profile on Aluminum Wire and Cable Production, Download free project profile on Aluminium Cable Manufacturing
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Activated Alumina Balls

Alumina balls, composed of greater than 99% sintered alpha-alumina with very low impurity levels, are essentially inert in most chemical environments. Activated alumina is manufactured from aluminium hydroxide by dehydroxylating it in a way that produces a highly porous material; this material can have a surface area significantly over 200 m²/g. Activated alumina ball is used for a wide range of adsorbent & catalyst application. Activated alumina balls grade is used in PET Drying, Polyester Chips Drying, manufacturing process of hydrogen peroxide. Activated Alumina Ball is a selective adsorbent for removal of impurities like arsenics and fluoride from drinking water. Activated Alumina Balls grade is used for drying of air, gases, and liquids. Purification and conditioning of insulating oil and Industrial oils. Activated alumina balls are aluminium oxide based compounds which are highly porous in nature with a significantly high surface-area-to-weight ratio. With the latest technology, they can easily attain their high quality properties like adsorption, mechanical strength, pore volume and surface area. The striking features of this adsorbent are its non-corrosive nature, resistance to softening and swelling, abrasion resistant, shrink proof, low resistance to gas proof, etc. An assortment of activated alumina is available in the market, which includes adsorbent, desiccant and activated alumina for chromatography. The extensive use of activated alumina ball for a wide range of catalyst-based applications coupled with its ability to act as an adsorbent will fuel this market’s growth during the forecast period. Activated alumina will be used for the removal of impurities such as fluoride and arsenic from drinking water and can also be used for the drying of liquids, air, and gasses. Also, these will be used in the purification and conditioning of insulating oil and industrial oils as its chemical and physical structure is very stable at higher temperatures. The global activated alumina market is expected to reach USD 1.32 billion by 2025. Increasing demand from key end-use industries, including water treatment and oil & gas, is a key factor driving the growth of activated alumina market growth. In addition, robust growth of the healthcare industry in North America is further fueling the demand over the forecast period.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Aluminium Circle

Aluminum circle, as aluminum disc, is widely used in making aluminum cookware, as aluminum sauce pan, pizza pan, utensils application. It is normal with thickness from 0.3mm--10mm, diameter from 100mm-800mm. Cold extruded aluminum wafer for capacitor casing and tubing. Widely used in electronic, daily chemical, car accessories, etc. Generally applied for cooker, cookware e.g. pan, pot, utensils, etc. Aluminum circle is widely used in cold-extrusion, Reflector, Traffic sign or deeply-drawing for making electric rice cookers, non-stick pans/pots, kitchens, and cookware. Cold Rolling Aluminum Circles are widely used in furniture like tables.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Aluminium Paint

In the aluminium paint, the base material is aluminium powder. Aluminium paint is used for painting wood work and the metal surface. This paint is recommended for its good weather resisting and water proofing qualities. It is highly heat resistant and also resistant to corrosive action. Aluminum paint refers to a paint that is solvent-based and filled with aluminum flake. It is a protective metallic finish use on well-prepared metal surfaces like storage tanks, roofs and pipework. This paint can withstand temperatures up to 302°F (150°C). Aluminum paint is a very versatile paint that has several possible ways that it can be used and applied. Real flecks of aluminum are used in aluminum paint, along with fiberglass resin as a base to help it adhere to surfaces.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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