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Activated carbon, Granular Activated Carbon (GAC), Activated Carbon, Activated Carbon Powder, Powdered Activated carbon (PAC), activated charcoal, activated coal, Activated Fuller Earth, Pelleted activated carbon (EAC), Impregnated carbon, Polymers coated

Activated carbon is a black solid substance resembling granular or powdered charcoal. It is extremely porous with a large surface area, Activated carbon is produced from organic based materials such as coconut shells, palm-kernel shells wood chips, sawdust, corn cobs, seeds etc. Activated carbon prepared from Bamboo has been found to be the best in terms of surface area and adsorption capacity.Manufacture of activated charcoal is one glaring example of extracting useful product from what was considered wasteful hitherto. Activated charcoal has found use in various industries starting from water filtration to detoxification of body.

Activated carbon can be used for removal of organic chemicals, chlorine, lead, unpleasant tastes and odors in effluent or coloured substances from gas or liquid streams by the mechanism of adsorption. Adsorption can be classically defined as absorption on the surface of the material due to capillary condensation inside the multitude of pores and active sites available. Modern water purifiers come with activated carbon filter. Activated carbon water is very effective in removing chlorine from water which is cancerous if consumed.

High-grade activated carbon can be obtained from woody material like bamboo having inherent mechanical strength, high carbon and low ash content. Since India is the second largest producers of bamboo, there exists an excellent scope for producing bamboo based high-grade activated carbon if appropriate technology is developed and exploited at commercial level.India, have also made good progress in the field of manufacture of activated charcoal prepared from abundant supply of coconut shells, collected after using the kernel and coconut water.

India has been one of major exporters of activated carbon of late and is expected to do better in the coming years.

 

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Activated Carbon from Coconut Shell

The term Activated carbon, active carbon, or active charcoal is usually applied to amorphous carbons possessing higher absorption capacities than wood or coconut charcoal. It is available in many forms such as pellets, granules and in powder form. Activated carbon is very important chemical has wide application and employed by numerous industries which require absorption of certain gases and vapours in purification, in catalytic chemical reactions, decolorisation of vegetable oil and sugar solutions. Activated Carbon Market is expected to garner 2,776 kilo tons and $5,129 million by 2022, registering a CAGR of 6.83% and 9.32% during the forecast period 2016-2022. Granular activated carbon (GAC) is expected to hold over 30% of the total market consumption in 2024. As a whole any entrepreneur can venture in this project without risk and earn profit. Few Indian major players are as under • Active Char Products Pvt. Ltd. • Adsorbent Carbons Ltd. • Aquanomics Systems Ltd. • Core Carbons Pvt. Ltd. • Genuine Shell Carb Pvt. Ltd. • Indo German Carbons Ltd. • Jacobi Carbons India Pvt. Ltd
Plant capacity: 450 MT/AnnumPlant & machinery: 153 lakhs
Working capital: -T.C.I: Cost of Project: Rs 343 lakhs
Return: 25.00%Break even: 58.00%
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Bamboo Charcoal Manufacturing Business

Bamboo Charcoal Manufacturing Business. Production of Activated Charcoal from Bamboo Bamboo charcoal powder consists of pieces of bamboo plants, which are harvested after a minimum of five years. It is manufactured using the pyrolysis or carbonization process, which usually consists of heat treatment at the temperature of 800°C to 1200°C. The process imparts high adsorption properties to the bamboo charcoal powder, thus making it useful for a wide range of applications. Bamboo charcoal powder can attract and hold a variety of materials, minerals, chemicals, humidity, radio waves, odors, and other substances. Thus, it provides these materials with healing and detoxification characteristics. The use of bamboo charcoal powder is also popular because it is an environmentally-friendly product. Bamboo charcoal can be used as household fuel for heating and cooking, as well as in a range of purification and absorption applications, such as purifying drinking water, in air filters, in mattresses and pillows as a deodorizer, and for certain industrial purification uses. Bamboo vinegar, a by-product of the manufacturing process, is also used as an ingredient in health products. Bamboo is an excellent resource for charcoal because of its high surface area (up to 385 m2/g) and the ability to reach high temperatures (the surface temperature of bamboo charcoal can reach 700°C). Bamboo grows naturally because of the country’s largely undisturbed forests and the limited agriculture practiced in areas where bamboo proliferates. Four dzongkhags have a significant production of bamboos. These are Samtse, Samdrup Jongkhar, Tsirang and Zemgang. Bamboo charcoal can be used for a wide range of different purification and absorption application. Reduce Indoor Air Pollution - Bamboo charcoal absorbs harmful chemicals in the air. It is especially useful for absorbing formaldehyde, ammonia, benzene from paints and strong adhesives, or when antifreeze is kept indoors. It also reduces smog a it absorbs carbonic oxide, ammonia, formaldehyde, benzopyrene, nicotine, and tar. Purifying Drinking Water - As bamboo is naturally anti-bacterial and anti-fungal, bamboo charcoal also possesses similar properties. Bamboo charcoal also absorbs 2, 4-dichloro-hydroxybenzene, a major harmful pollutant in drinking water. Bamboo charcoal also eliminates harmful substances such as surplus chlorine, chloroform, and contains rich natural mineral, like, potassium, magnesium, sodium, calcium etc. Water quality is improved when bamboo charcoal is used in cooking and boiling. Adjusting Humidity - Bamboo charcoal is both an effective natural humidifier and dehumidifier, a result of the pores present in its substructure which can trap and release moisture. Promote Metabolism and Blood Circulation - As bamboo charcoal absorbs and emit far infrared rays, it promotes blood circulation. Bamboo charcoal in mattresses, cushions and comforters help to warm the body faster. Due to its absorbent properties, bamboo charcoal is often used in refrigerators, trash cans, shoe insoles, etc. to absorb odor. Bamboo charcoal products are not only functionally sound, but also good for protecting the environment. Market Outlook Based on the raw material required for manufacturing bamboo charcoal, bamboo charcoal market is categorized into raw bamboo charcoal and bamboo briquette charcoal. Raw bamboo charcoal and bamboo briquette charcoal are prepared from branches, roots, and culms of bamboo plants. Different manufacturing method for preparation of bamboo charcoal powder include the brick kiln process and mechanical process. The bamboo charcoal market is broadly categorized into three major segments based on the application type such as food industry, textile industry and cosmetics industry. Cosmetics industry segment is growing rapidly in the bamboo charcoal market with substantial revenue generation in the last few years. Growing popularity of bamboo charcoal in cosmetics industry segment is attributed to the increasing product penetration in newer market and increasing use in household applications. The global charcoal market is estimated to value $5,813.2 million in 2017 and is projected to grow at a CAGR of 2.0% during the forecast period. The growing demand for charcoal as a metallurgical fuel in the metal and mining industries is driving the growth of the market. On the basis of type, the charcoal market is segmented into lump charcoal, charcoal briquettes, Japanese charcoal, sugar charcoal, and others. Others include various forms of activated charcoal. In terms of value, lump charcoal is estimated to contribute the largest share, of more than 67.0%, to the market in 2017. Lump charcoal burns quickly and produces a high amount of heat on burning. Owing to these properties, the demand for lump charcoal is growing for barbecue cooking purposes. Charcoal is increasingly being used in the production of steel, ferroalloys, aluminum, lead, cast iron, tin, copper, lanthanides, nickel, and some rare metals. It is also employed in the smelting of certain types of brass and bronze. The demand for charcoal is increasing due to technological developments and growing inclination toward the use of clean and renewable resources. Charcoal briquettes compressed from biomass materials produce less ash and reduce greenhouse gas emissions. They are therefore more preferred than traditional fuels. Such environmental sustainability benefits are fueling their demand among users, which, in turn, is driving the growth of the charcoal market. Asia-Pacific region is estimated to hold a major share in the bamboo charcoal market with massive growth in forecast period. Countries such as India, China and Singapore are leading the Asia-Pacific market with strong economic growth, rapid industrialization, rising demand form end-use industries, and significant investment by leading industry players considering potential growth opportunities in the region. The key players in the bamboo charcoal market are Hangzhou Fuyang Motor Carbon Ltd., Guilin Hsinchu Nature Biomaterials, Apex Biotechnology Corp., Jiangshan City Green, The Charcoal House, Japan Daisentakezumi Corp., Quzhou Modern Carbon Industry, Shanghai Hainuo Carbon Industry, and the Suichang Bamboo Charcoal Factory. Tags #ABC_(Activated_Bamboo_Charcoal), #Bamboo_Charcoal, #Bamboo_Charcoal_and_Activated, Activated Charcoal, How to Make Activated Charcoal, How to Make Activated Bamboo Charcoal, #Production_of_Activated_Charcoal_from_Bamboo_Wastes, #Production_of_Activated_Charcoal, Production of Activated Charcoal, #Bamboo_Based_Activated_Charcoal_Manufacturing Business, Bamboo Charcoal, Bamboo Charcoal Making, #Bamboo_Charcoal_Production, Bamboo Charcoal Making Business, Bamboo Charcoal Production Process, How to Make Bamboo Charcoal, Bamboo Charcoal Uses, Bamboo Charcoal Making Unit, Bamboo Charcoal Production Business, Bamboo Charcoal Business, Charcoal Making Business, Charcoal Manufacturing Plant, Production of Activated Carbon from Industrial Bamboo Wastes, Production of Activated Carbon from Bamboo, Preparation of Activated Carbon from Bamboo, Activated Bamboo, Activated Carbons Prepared from Bamboo, Preparation of Activated Carbon, Producing Activated Carbon from Bamboo, Activated Carbon and Its Application, Production of Activated Carbon Pdf, Activated Carbon Production Process, Activated Carbon Production Plant, Bamboo Charcoal Powder, Preparation of Activated Carbon from Bamboo, Preparation of Bamboo-Based Activated Carbon, Charcoal Manufacturing Plant Business, #Project_Report_on_Charcoal_Manufacturing_Industry, Detailed Project Report on ABC (Activated Bamboo Charcoal) Manufacturing Business, Project Report on Charcoal Manufacturing Plant, #ABC_(Activated_Bamboo_Charcoal)_Production, Pre-Investment Feasibility Study on Bamboo-Based Activated Charcoal Manufacturing, #Techno_Economic_feasibility_study_on_Bamboo_Charcoal_Production, Feasibility report on Charcoal Manufacturing Plant, Free Project Profile on ABC (Activated Bamboo Charcoal) Production, Project profile on Bamboo Charcoal Production, Download free project profile on Bamboo Charcoal Production, Bamboo Charcoal Manufacture, Production of Activated Charcoal from Natural Sources
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Activated Carbon from Bamboo

Activated carbon is a non graphite form of carbon and is micro crystalline in nature. It is extensively used in various industries as a very good adsorbent for odour or colour. There are two varieties of activated carbon viz gas phase or the liquid phase adsorbents. The liquid phase activated carbon is usually powder or granular form where as the gas phase adsorbent is hard granules like dust free pellets. Activated carbon is an important component of ?lter material for the removal of hazardous components in exhaust gases for the puri?cation of drinking water and for waste water treatment. Global Activated Carbon Market is expected to garner 2,776 kilo tons and $5,129 million by 2022, registering a CAGR of 6.8% and 9.3% during the forecast period 2016 - 2020. Activated carbon is processed carbon with small, low-volume pores to increase surface area for chemical reactions and adsorption. Thus, due to demand it is best to invest in this project. Few Indian major players are as under • Adsorbent Carbons Ltd. • Aksharchem (India) Ltd. • Bamboo Technology Park. • Core Carbons Pvt. Ltd. • Genuine Shell Carb Pvt. Ltd. • Indo German Carbons Ltd. • Jacobi Carbons India Pvt. Ltd.
Plant capacity: 450 MT/AnnumPlant & machinery: Rs 159 lakhs
Working capital: -T.C.I: Cost of Project: Rs 377 lakhs
Return: 25.00%Break even: 50.00%
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Activated Carbon from Coconut Shell

Activated carbon is very important chemical has wide application and employed by numerous industries which require absorption of certain gases and vapours in purification, in catalytic chemical reactions, decolorisation of vegetable oil and sugar solutions. Activated carbons have a large surface area, liquid phase or decolorising carbons are generally light. Activated carbon is used in removing or improving the colour and flavour of edible materials, such as agar, beer, cider, wines, whisky, vinegar, fruit juices, gelatine, pectin, and cocoa butter. Activated Carbon Market is expected to garner 2,776 kilo tons and $5,129 million by 2022, registering a CAGR of 6.83% and 9.32% during the forecast period 2016-2022. As a whole there is a good scope for new entrepreneur to invest in this business. Few Indian major players are as under • Active Char Products Pvt. Ltd. • Acuro Organics Ltd. • Adsorbent Carbons Ltd. • Indo German Carbons Ltd. • Jacobi Carbons India Pvt. Ltd. • Kalpaka Chemicals Pvt. Ltd.
Plant capacity: 1080 MT/AnnumPlant & machinery: Rs 298 lakhs
Working capital: -T.C.I: Cost of Project: Rs 603 lakhs
Return: 28.00%Break even: 58.00%
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Activated Charcoal from Wood

Activated charcoal of three grades namely powder, granular and pelletized finds hundreds of different applications. By chemical activation, predominantly powder activated charcoals are made and these qualities are mostly used for wastewater treatment. Granular products and pellets used for gas purification are predominantly made by gas steam activation. To cite some examples from the numerous applications: decolorization of sugar and sweeteners, drinking water treatment, gold recovery, production of pharmaceuticals and fine chemicals, catalytic process, off gas treatment of waste incinerators, automotive vapor filters, color/odor correction in wines and fruit juices. Wood activated charcoal market has been segregated based on product, application, end-user and region. The product segment comprises powdered and granular wood activated charcoal. Among these, powdered form will hold over two-thirds of the entire wood activated charcoal industry in 2024. As a whole there is a good scope for new entrepreneur to invest in this business. Few Indian major players are as under: • Active Char Products Pvt. Ltd. • Acuro Organics Ltd. • Birla Carbon India Pvt. Ltd. • Core Carbons Pvt. Ltd. • Kalpaka Chemicals Pvt. Ltd. • Kan Carbon Pvt. Ltd. • Phillips Carbon Black Ltd.
Plant capacity: 1,200 MT per AnnumPlant & machinery: 216 Lakhs
Working capital: -T.C.I: Cost of Project:498 Lakhs
Return: 27.00%Break even: 56.00%
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Activated Charcoal from Bamboo

Activated charcoal is a non graphite form of charcoal and is micro crystalline in nature. It is extensively used in various industries as a very good adsorbent for odour or colour. There are two varieties of activated charcoal viz gas phase or the liquid phase adsorbents. The liquid phase activated charcoal is usually powder or granular form where as the gas phase adsorbent is hard granules like dust free pellets. Besides the liquid phase and gas phase classification of activated charcoal, into grades based on the chemical properties it possesses such as its methylene blue (MB) value, surface area, ash content, iron content, pH factor and adsorption quality of charcoal. The term activated charcoal or active charcoal is usually applied to amorphous charcoal possessing higher adsorption capacity their wood or animal charcoal. Many charcoal of industrial value are prepared from coal and from organic vegetable and animal matter. The resulting amorphous products include Charcoal coke, and petroleum coke. Charcoal as such is probably, the most widely distributed element in nature. It occurs in two allotropic crystalline forms, viz, graphite (hexagonal system) and diamond (isomeric system), the former is soft and weak while diamond is hard and transparent. Global Activated charcoal Market is expected to garner 2,776 kilo tons and $5,129 million by 2022, registering a CAGR of 6.8% and 9.3% during the forecast period 2016 - 2020. Activated charcoal is processed charcoal with small, low-volume pores to increase surface area for chemical reactions and adsorption. Growing awareness for clean water consumption coupled with the rising number of water treatment plants owing to government subsidies is anticipated to benefit the overall market growth over the forecast period. As there is indigenous demand for activated charcoal in bulk, the export potential does not exist. However, in developing countries like Bangladesh, Sri Lanka and gulf countries, where industrial development is emerging up, the demand for activated charcoal is anticipated. Entrepreneurs who invest in this project will be successful. Few Indian major players are as under Active Char Products Pvt. Ltd. Adsorbent Carbons Ltd. Aksharchem (India) Ltd. Jacobi Carbons India Pvt. Ltd. Kowa India Pvt. Ltd. Kalpaka Chemicals Pvt. Ltd. Core Carbons Pvt. Ltd.
Plant capacity: Activated Charcoal Powder: 4 MT / DayPlant & machinery: Rs 197 lakhs
Working capital: -T.C.I: Cost of Project: Rs 535 lakhs
Return: 30.00%Break even: 63.00%
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Carbon Fibre

Carbon fibers are usually combined with other materials to form a composite. When combined with a plastic resin and wound or molded it forms carbon fiber reinforced polymer (often referred to as carbon fiber) which has a very high strength-to-weight ratio, and is extremely rigid although somewhat brittle. However, carbon fibers are also composited with other materials, such as with graphite to form carbon-carbon composites, which have a very high heat tolerance. Carbon fibers are, by far, the most widely used fiber in high-performance applications. This important technology has huge potential for the future and it is expected to have a significant impact in the manufacturing industry within India and, therefore, coordination and strategic road mapping actions are required. Composites have been widely used across industries like aerospace, wind energy, automotive, industrial, marine, oil and gas. Advanced carbon fiber composites are comparatively more expensive than metals. The choice of composites is tradeoff between cost and performance. As a result, carbon composites have made their impact in high performance vehicles, such as, jet fighters, space craft, racing cars, racing yachts and exotic sports cars. The values of global carbon fibre sales in these areas ($2.034 billion) do not, however, correspond to the volumes of carbon fibre used in the various application areas. The report adds that aerospace and defiance, for example, uses only 18% of the total quantity of carbon fibre but accounts for around 40% of the value of global sales. This sector consumed 15,000 tonnes of carbon fibres in 2012 and could reach 23,000 tonnes in 2016 and 37,000 tonnes in 2020. These figures are however less optimistic that those that were forecast by the specialists in previous years. Indeed, even if the pressure to use renewable energies is high and if legislation is increasingly restrictive, the policies of the public authorities in terms of subsidies and development strategies (offshore wind farms, etc.) can have a decisive influence on the market for composites. The carbon fiber market is projected to grow from USD 4.7 billion in 2019 to USD 13.3 billion by 2029, at a CAGR of 11.0% between 2019 and 2029. The market is growing due to its increasing demand from aerospace & defense, automotive, and wind energy industries. Entrepreneurs who invest in this project will be successful.
Plant capacity: Carbon Fibre: 1,000 Kgs / DayPlant & machinery: Rs 194 lakhs
Working capital: -T.C.I: Cost of Project : Rs 623 lakhs
Return: 27.00%Break even: 63.00%
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CARBON BLACK (Furnace Black Process)

Carbon black is virtually pure elemental carbon in the form of colloidal particles that are produced by incomplete combustion or thermal decomposition of gaseous or liquid hydrocarbons under controlled conditions. Its physical appearance is that of a black, finely divided pellet or powder. Its use in tyres, rubber and plastic products, printing inks and coatings is related to properties of specific surface area, particle size and structure, conductivity and color. Carbon black is also in the top 50 industrial chemicals manufactured worldwide, based on annual tonnage. Current worldwide production is about 8.1 million metric tons. Approximately 90% of carbon black is used in rubber applications, 9% as a pigment, and the remaining 1% as an essential ingredient in hundreds of diverse applications. Global consumption is forecast to maintain a CAGR (compound annual growth rate) of 5.6% between 2016 and 2022, reaching 19.2 million metric tons, valued at US$20.4 billion, by 2022. The most common use (70%) of carbon black is as a pigment and reinforcing phase in automobile tyres. Carbon black also helps conduct heat away from the tread and belt area of the tyre, reducing thermal damage and increasing tyre life. About 20% of world production goes into belts, hoses, and other non-tyre rubber goods. The balance is mainly used as a pigment in inks, coatings and plastics. The demand for carbon black in India stood at 984.63 thousand tonnes in 2018 and is projected to grow at a CAGR of 5.82% during 2019-2030 to reach 1853.84 thousand tonnes by 2030. Growth in the Indian packaging industry has increased the demand for carbon black in food packaging, industrial film, lamination and carrier bags and high-quality protective packaging applications. Furthermore, the Indian government’s mission to make India a 100% electric vehicle nation by 2030 under the new National Electric Mobility Mission Plan is expected to push the demand for automobiles in the coming years. This demand in turn would aid growth in ancillary industries such as tire industry, which use carbon black as their primary raw material. Moreover, the demand for industrial rubber such as in conveyor belts and hoses is anticipated to positively influence the demand for carbon black in India during 2019-2030. Entrepreneurs who invest in this project will be successful. Few Indian major players are as under Birla Carbon India Pvt. Ltd. Cabot India Ltd. Continental Carbon India Ltd. Mitsubishi Chemical India Pvt. Ltd. Murablack India Ltd. Goodluck Carbon Pvt. Ltd.
Plant capacity: Carbon Black: 33.3 MT / DayPlant & machinery: Rs 426 lakhs
Working capital: -T.C.I: Cost of Project : Rs 1722 lakhs
Return: 27.00%Break even: 50.00%
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Set up an Plant Activated Charcoal from Bamboo

Activated charcoal is a type of charcoal that is not graphite and is micro crystalline in nature. It's widely employed in a variety of sectors as an excellent odour or colour adsorbent. There are two types of activated charcoal adsorbents: gas phase and liquid phase. The liquid phase activated charcoal is usually in the form of powder or granules, whereas the gas phase adsorbent is usually hard granules like dust-free pellets. Activated charcoal, also known as active charcoal, is amorphous carbon that has a higher adsorption capacity than wood or animal charcoal. Bamboo charcoal is made from fragments of a bamboo plant that have been harvested after five years or more of growth. Bamboo Charcoal goes through the same Pyrolysis process to become "activated." Raw Bamboo Charcoal and Bamboo Briquette Charcoal are two types of bamboo charcoal. Carbonisation and activation can be used to turn bamboo into charcoal and activated charcoal. The carbonisation process increases carbon content and creates an initial porosity, whereas the activation process improves pore structure. Carbonisation occurs at temperatures between 300 and 400 degrees Celsius. (1) Changing the colour and flavour of food materials including agar agar, beer, cider, wines, whisky, vinegar, fruit juices, gelatin, pectin, and cocoa butter. (2) Color, smell, grease, and colloids are removed from dry cleaning fluids like naptha, gasoline, carbon tetrachloride, and so on. (3) Dephenolizing the liquor from the effluent gas works. (4) Oil and grease removal from boiler feed water as well as electroplating solutions. (5) Iodine and bromine recovery from seawater and brines. The global activated carbon market is expected to grow at a CAGR of 9.4% to reach USD 8.12 billion by 2021, while the whole market is expected to grow at a CAGR of 8.4% to reach 3,857.9 KT by 2021, headed by powdered activated carbon. The increasing usage of activated carbon in industrial applications has resulted in a growth in its share in gaseous phase applications, which is projected to boost the Asia-Pacific activated carbon market. Furthermore, the expanding usage of activated carbon for soil remediation and pharmaceutical applications has seen rapid growth in the last five years, and is projected to continue to drive the activated carbon market forward. However, raw material shortage, particularly in the Asia-Pacific region, is a major constraint to the global expansion of the activated carbon market. Few Indian Major Players 1. Aksharchem (India) Ltd. 2. Bamboo Technology Park. 3. Core Carbons Pvt. Ltd. 4. Genuine Shell Carb Pvt. Ltd. 5. Gulbrandsen Catalysts Pvt. Ltd. 6. Indo German Carbons Ltd. 7. Jacobi Carbons India Pvt. Ltd.
Plant capacity: Activated Charcoal Powder 4.0 MT per dayPlant & machinery: 185 Lakhs
Working capital: -T.C.I: Cost of Project: 787 Lakhs
Return: 27.32%Break even: 54.89%
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