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Rubber & Plastic Industries, FRP Products, Polymers, PET, PVC, LDPE, HDPE, Polypropylene, Acrylic and Polyutherthane Projects

Rubber and plastics are two very different, important materials which are used a great deal in our everyday life, both in indoors and outdoors. The usage of the materials is increasing day by day and it has become an integral part in our surroundings. India, being the fourth largest producer of natural rubber in world, is considered to be one of the key players in the global rubber business. Rubber is a versatile product with multiple usages. It is grown in various countries worldwide and plays a crucial role in the Indian economy too. India is one of the leading rubber producers in the world.

The use of rubber is widespread, ranging from household to industrial products, entering the production stream at the intermediate stage or as final products. Tyre and tubes are the largest consumers of rubber. The remaining 44% is taken up by the general rubber goods sector, which includes all products, except tyres and tubes. Synthetic rubber is mainly used for the production of auto tyres and tubes, cycle tyres and tubes and footwear. Other applications for the synthetic variety are camel back, belts and hoses. The market segmentation includes Auto tyres and tubes   56%, Bicycle tyres and tubes    9%, Footwear    18%, Latex goods    8%, Belts and hoses    4%, Camelback   5%.

The rubber industry is expected to grow at over 8 per cent per annum this decade, as the per capita consumption of rubber is 0.8 kg against 14 kg in the developed world. There exists a huge scope for expansion causing import of machinery, technology and raw materials and export of rubber goods.

Plastics, the material of the new generation, have been catching up faster than was expected since the 1980s. With restrictions on the use of wood to conserve forests, its importance has grown phenomenally.  Because of its light weight, ease in maintenance and natural sparkle, it is substituting not only wood but also metal and glass. The automobile industry, the white and brown goods and the packaging industries, all offer expanding prospects.

Plastic polymers are classified into thermoplastics and thermosettings. Thermoplastics include elastomers (unvulcanised), polyvinyl chloride (PVC), polyethylene (PE), polystyrene (PS), polyurethane (PU) and other resins. Thermosettings include elastomers (vulcanized), polyethylene (crosslinked), phenolics, alkyds, polyesters. The product variation includes PVC 21%, HDPE 25%, LDPE 5%, PS 5%, PP 33%, LLDPE 8% and ABS 3%.

Major Players in this sector includes Reliance 32%, IPCL 22%, DCM Sriram 4%, Finolex 5%, Chemplast 3%, DCW 3%, etc.

           The industry has expanded along with expansion of diverse applications, such as packaging, extrusions, blow mouldings and industrial mouldings for automobiles, telecommunications, and white goods.  User segments are electrical appliances, domestic ware, leatherite, decorative laminates, fittings and fixtures, extrusions for construction industry, automobile components, machinery and equipment, water tanks, pipes and fittings, drink bottles, medical appliances, weather protection. The opportunities are also opening up with the expansion and sophistication of food processing, automobiles, entertainment electronics and appliances. Besides these, industry's contributions have been vital in areas of rural electrification, telecommunication, horticulture, medicare, apart from a perceptible change in living styles and standards.

Polymers have found uses in all spheres of life with demand for better materials, greater functional use, more economical packaging and versatile and durable all-weather products. The per capita consumption of polymers in India is around 5 kg. The average per capita global consumption of polymers is estimated to be about 17 kg. The plastic and polymer industry has been expanding at a rate of 11% a year. Presently the consumption/demand is estimated at around 5.5 million tonnes. The demand estimates for all polymers including engineering polymers is envisaged to increase from 1.8 million tonnes in 1995-96 to 7.5 million tonnes in 2006-07 and to 9.5 million tonnes in 2009-10. It is projected at close to 14 million tonnes in 2014-15.  India is one of the fastest growing polymer market in the world, and is expected to become the world's third largest polymers market, after the US and China, within a decade. The significant domestic demand growth is expected from the user industries such as telecom, food and beverages, packaging, transportation and consumer durables, and from continued substitution of traditional materials like wood, metal, glass.

We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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AUTO TUBES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

In the manufacture of inner tubes the plant required is fairly simple and inexpensive, the principal outlay being for wrapping machines and mandrills. It is necessary to go in for the business thoroughly if it is desired to compete with established manufacturers, who turn out thousands of tubes per week. Auto tubes are used as a inner tubes for various automobiles such as car, motorcycle, scooters, truck, matador, bus etc. These tubes are used for smooth running and being shock absorber. It is light in weight. The automobile industry in India has in recent years experienced a technological revolution, leading to the production of a wide range of two-wheelers and breaking the monopoly of car manufacturers. Few new entrepreneurs can enter in this project.
Plant capacity: 1000 Nos./dayPlant & machinery: Rs. 32 lakhs
Working capital: -T.C.I: Rs. 165 lakhs
Return: 47.00%Break even: 38.00%
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RUBBER BASED ADHESIVE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Adhesives are advantageous over other methods of joining materials. Thin films, fibers and small particles that cannot be combined satisfactorily by other techniques are readily bonded by adhesives. The adhesive composition used for treating a large quantity of fabric materials is preferably non inflammable and non-poisonous. Adhesives are used for bonding of surfaces, where the mechanical bonding methods results in distortion, discoloration, corrosion and other limitation. It is used to reduce cost and performance improvement. It may be used for bonding of dissimilar materials such as combination of metals, rubbers, plastics, foamed materials, fabrics, wood etc. Any entrepreneur may go into the process, will be successful in this project.
Plant capacity: 1500 MT/AnnumPlant & machinery: 32 Lakhs
Working capital: -T.C.I: Cost of Project 92 Lakhs
Return: 51.00%Break even: 77.00%
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Rubber Based Adhesives - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Polychloroprenes, is the basis for one of the largest and most important groups of rubber adhesives. Four important applications for polychloroprene contact adhesive are bonding of high pressure plastic laminates, automotive adhesives, shoe adhesive and adhesive for construction industry. Automotive uses for these adhesive also go back to many years and include such things as adhering sponge insulation strips to doors and trunk hood lids and top to roofs. About one half of high pressure plastic laminates are adhered to substrates such as wood, metal, stone etc. with polychloroprene contact adhesives. To looking its demand there is a good scope for new entrants.
Plant capacity: 270 MT/Annum Plant & machinery: Rs. 39 Lakhs
Working capital: -T.C.I: Cost of Project Rs. 142 Lakhs
Return: 43.00%Break even: 44.00%
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AUTOMOTIVE TYRE (Tire) PLANT FOR CAR & TRUCKS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Tyre is rubber shielded wheel of metal. The maximum use of tyre is captured by the automobile industry, because the automobiles cannot perform their work without tyres. So as the need of automobiles is increasing rapidly the use of tyres increases proportionally. Tyre plant uses much of the rubber made by rubber plants. Indian Tyre Industry Financial Year 2006-2007 (Est.) Turnover of Indian Tyre Industry Rs. 19,000 Crores Tyre Production (Tonnage) 11.32 lakh M.T. Tyre Production All Categories (Nos.) 736 Lakh Tyre Export from India (Value) : Rs. 2600 (est) crores Number of tyre companies: 43 Industry Concentration 10 Large tyre companies account for over 95% of total tyre production. Production range All categories of tyres except Aircraft and Snow tyres. Radialisation Level - Current (as a % of total tyre production) Passenger Car tyres: 95% Light Commercial Vehicles:12% Heavy Vehicles ( Truck & Bus ): 3%
Plant capacity: 5,00,000 Tyre / AnnumPlant & machinery: 279 Lakhs
Working capital: -T.C.I: Cost of Project : 861 Lakhs
Return: 41.00%Break even: 74.00%
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DISPOSABLE MEDICAL SYRINGES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

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Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 37.00%Break even: 45.00%
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AUTOMOBILE RADIAL TYRES (FOR CARS & TRUCKS) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

There is a tremendous growth of automobile industry particularly large number of multi famous brands of cars, trucks and other vehicles coming up. The demand of radial tyres for cars and trucks is increasing at a considerable face. As the vehicles have colossal scope, the scope of radial tyres for cars, trucks is also very bright. As the automobile sector has very vast horizons and the demand of various brands of cars and trucks is increasing at a tremendous face, obviously the demand of radial tyres is on a very high crest. Therefore, a new entrepreneur can venture into this field. It is a lucrative project with very bright future scope.
Plant capacity: 1820 Nos. / DayPlant & machinery: 2024 Lakhs
Working capital: -T.C.I: 10,128 Lakhs
Return: 47.00%Break even: 30.00%
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Rubber Powder from Waste Tyre - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

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Plant capacity: 1 Ton/DayPlant & machinery: Rs. 11 Lakhs
Working capital: -T.C.I: Rs. 67 Lakhs
Return: 45.00%Break even: 38.00%
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Rubber Powder from Waste Tyre - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

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Plant capacity: 1 Ton/DayPlant & machinery: Rs. 11 Lakhs
Working capital: -T.C.I: Rs. 67 Lakhs
Return: 45.00%Break even: 38.00%
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Rubber Powder from Waste - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Rubber is polymer of butadiene and one of the most chemical ingredients which is widely used in the different field of modern advance world, specially used in the tyre industry, which is used in different type of vehicles. It is old tyres cannot repaired further that cannot be used. Rubber powder has large number of use in different section of the industry. Rubber powder has large number of use in different section of industry. Rubber powder is manufactured by using double toothed roll, cyclone separator and sieves. Grading of rubber powder is done according to powder size. It is packed in the paper bags or plastic bag. The widening gap between demand and supply has pushed up rubber price which have ruled steady in anticipation of a bullish demand from the automobile industry. The segment is often pulled in different direction as conflict makers. This is usually seen in the March-September lean season when rubber stocks hit low level pitted against the rising demand. The demand of rubber powder is increasing very rapidly, so there is wide scope for new entrepreneurs to venture into this project.
Plant capacity: 300 MT/AnnumPlant & machinery: 18 Lakhs
Working capital: -T.C.I: Cost of Project : 60 Lakhs
Return: 44.00%Break even: 49.00%
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CYCLE AND VAN TYRE AND TUBES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Tyres are ring shaped parts, either pneumatic or solid, that fit around wheels to protect them and enhance their function. Tyres are used on many types of vehicles such as bicycles, motorcycles, cars, trucks, earthmovers and aircrafts. Tires form a flexible cushion between the vehicle and the road which smooths out shock and makes for a comfortable ride. Major raw materials used in tyres are rubber, fillers, carbon black, nylon, rayon, steel and plasticizers like oil and resins and various chemicals for vulcanization. Tyres are produced by melting rubber pallets and additives into sheets, then binding the sheets with reinforcement such as steel wire and moulding the sheets into tread patterns and wheels. Tyre industry is mainly dominated by the organized sector. The major players in Indian market in the organized tyre segment are MRF, Apollo tyres, Ceat and JK Industries which account for 63% of the organized tyre market. MRF is the largest tyre manufacturer in the country, has strong brand equity which it rules supreme in the Industry. Indian manufacturers are looking at increasing their global footprints. The demand of tyre is increasing rapidly, so there is wide scope for new entrepreneurs. Capacity : 45000 Pcs/year Cycle Tyres : 45000 Pcs/year Cycle Tubes : 45000 Pcs/year Van Tyres : 45000 Pcs/year Van Tubes
Plant capacity: -Plant & machinery: 70 lakhs
Working capital: -T.C.I: Cost of Project : 102 lakhs
Return: 43.00%Break even: 70.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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