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Rubber & Plastic Industries, FRP Products, Polymers, PET, PVC, LDPE, HDPE, Polypropylene, Acrylic and Polyutherthane Projects

Rubber and plastics are two very different, important materials which are used a great deal in our everyday life, both in indoors and outdoors. The usage of the materials is increasing day by day and it has become an integral part in our surroundings. India, being the fourth largest producer of natural rubber in world, is considered to be one of the key players in the global rubber business. Rubber is a versatile product with multiple usages. It is grown in various countries worldwide and plays a crucial role in the Indian economy too. India is one of the leading rubber producers in the world.

The use of rubber is widespread, ranging from household to industrial products, entering the production stream at the intermediate stage or as final products. Tyre and tubes are the largest consumers of rubber. The remaining 44% is taken up by the general rubber goods sector, which includes all products, except tyres and tubes. Synthetic rubber is mainly used for the production of auto tyres and tubes, cycle tyres and tubes and footwear. Other applications for the synthetic variety are camel back, belts and hoses. The market segmentation includes Auto tyres and tubes   56%, Bicycle tyres and tubes    9%, Footwear    18%, Latex goods    8%, Belts and hoses    4%, Camelback   5%.

The rubber industry is expected to grow at over 8 per cent per annum this decade, as the per capita consumption of rubber is 0.8 kg against 14 kg in the developed world. There exists a huge scope for expansion causing import of machinery, technology and raw materials and export of rubber goods.

Plastics, the material of the new generation, have been catching up faster than was expected since the 1980s. With restrictions on the use of wood to conserve forests, its importance has grown phenomenally.  Because of its light weight, ease in maintenance and natural sparkle, it is substituting not only wood but also metal and glass. The automobile industry, the white and brown goods and the packaging industries, all offer expanding prospects.

Plastic polymers are classified into thermoplastics and thermosettings. Thermoplastics include elastomers (unvulcanised), polyvinyl chloride (PVC), polyethylene (PE), polystyrene (PS), polyurethane (PU) and other resins. Thermosettings include elastomers (vulcanized), polyethylene (crosslinked), phenolics, alkyds, polyesters. The product variation includes PVC 21%, HDPE 25%, LDPE 5%, PS 5%, PP 33%, LLDPE 8% and ABS 3%.

Major Players in this sector includes Reliance 32%, IPCL 22%, DCM Sriram 4%, Finolex 5%, Chemplast 3%, DCW 3%, etc.

           The industry has expanded along with expansion of diverse applications, such as packaging, extrusions, blow mouldings and industrial mouldings for automobiles, telecommunications, and white goods.  User segments are electrical appliances, domestic ware, leatherite, decorative laminates, fittings and fixtures, extrusions for construction industry, automobile components, machinery and equipment, water tanks, pipes and fittings, drink bottles, medical appliances, weather protection. The opportunities are also opening up with the expansion and sophistication of food processing, automobiles, entertainment electronics and appliances. Besides these, industry's contributions have been vital in areas of rural electrification, telecommunication, horticulture, medicare, apart from a perceptible change in living styles and standards.

Polymers have found uses in all spheres of life with demand for better materials, greater functional use, more economical packaging and versatile and durable all-weather products. The per capita consumption of polymers in India is around 5 kg. The average per capita global consumption of polymers is estimated to be about 17 kg. The plastic and polymer industry has been expanding at a rate of 11% a year. Presently the consumption/demand is estimated at around 5.5 million tonnes. The demand estimates for all polymers including engineering polymers is envisaged to increase from 1.8 million tonnes in 1995-96 to 7.5 million tonnes in 2006-07 and to 9.5 million tonnes in 2009-10. It is projected at close to 14 million tonnes in 2014-15.  India is one of the fastest growing polymer market in the world, and is expected to become the world's third largest polymers market, after the US and China, within a decade. The significant domestic demand growth is expected from the user industries such as telecom, food and beverages, packaging, transportation and consumer durables, and from continued substitution of traditional materials like wood, metal, glass.

We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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Bakelite Powder - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Bakelite is manufactured by condensation polymerization of phenol and formaldehyde. It is one of the most important and widely used thermosetting plastic, finding use is utensil industry to electrical appliances to electronics to space industry. It is also used for moulded articles, as bonding powder, laminating and inpregnating, plywood & glass fibre composites, thermal and acoustic insulation, automobile parts etc. The project is a good one. The demand growth is expected to increase upto 8-10% per annum. New entrepreneur can venture into this project.
Plant capacity: 2 Ton/DayPlant & machinery: Rs. 48 Lacs
Working capital: Rs. 68 LacsT.C.I: Rs. 160 Lacs
Return: 34.84%Break even: 49.47%
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Synthetic Pollen - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Synthetic Pollen is a beautiful artificial article used in synthetic flowers. Now a day it has rapid use in the making of synthetic flowers. Market of synthetic and dry flowers is increasing 15-20% per annum. Synthetic pollen is basically made by using special type of thread and different grade of paints. For production it is required special type of dies and rollers. It has a very good export and domestic demand. New entrepreneurs can venture into this field provided also manufacture synthetic flowers.
Plant capacity: -Plant & machinery: =
Working capital: =T.C.I: -
Return: 1.00%Break even: N/A
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Thermoforming Plant for Manufacturing of Disposable Glass - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout

Thermoforming Plant for Manufacturing of Disposable Glass, Bowls & Plates Use P.S.Cost film, thermoforming film and sheet are manufactured continuously on extrusion lines with short dies. Depending on the thickness and subsequent conversion process, the plastic products are wound in web form or stacked in thermoforming film or sheet. Thermoforming films are chiefly manufactured on extrusion lines especially developed for the purpose. For that, two different plant systems are used - Off-line production and In-line production. The demand for those films with improved properties has lately increased. Thermoforming cups, dishes and plates are most useful in the all sphere of domestic life. It is also used to take food material instantly. It is largely used in hotels, dhaba, restaurant and the other sellers who sell their product instantly. Nowadays it has very good market demand. It has a good scope for new entrepreneur.
Plant capacity: 32000 Nos/DayPlant & machinery: Rs. 53 Lakhs
Working capital: -T.C.I: Rs. 116 Lakhs
Return: 12.40%Break even: 74.13%
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Thermocole Sheet & Its Moulded Products - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Thermocole is natural snow-white, feather light common product density range 15 - 35 kg per cu.m., a material with rare combination of physical and chemical properties. Thermocole or expanded polystyrene as the name suggests is polystyrene expanded to more than two time the volume of polystyrene. It has n excellent packaging material because of combination of various properties such as lightness, rigidity, shock absorption thermal insulation, resistance to moisture and weathering absence of taste, odour, snow white colour etc. It can be moulded to any desired shape with designs and trade name embossed. The demand of thermocole is increasing due to its large consumption of end users industries. There is good scope for new investment.
Plant capacity: 400 Kgs/DayPlant & machinery: Rs. 55.0 Lakhs
Working capital: Rs. 42.0 LakhsT.C.I: Rs. 172.0 Lakhs
Return: 27.28%Break even: 48.23%
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Acrylic Sheet - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

The acrylic products are generally made from the methyl methacrylate monomer. These are generally moulded products such as allpins boxes, jewellery packs containers, wrist watch pack boxes, pen stands, stationery items such as sharpeners gifts and novelty items. All such items can be manufactured by the moulding process. The market of acrylic products is increasing particularly in packaging and stationery items. The project is attractive one.
Plant capacity: 1 Ton/DayPlant & machinery: Rs. 15 Lacs
Working capital: Rs. 17 LacsT.C.I: Rs. 80 Lacs
Return: 27.41%Break even: 54.05%
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HDPE Containers - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

The use of plastics and development of new ones have increased considerably. HDPE (high density poly ethylene) is a thermoplastic material and is moulded in injection moulding machines. This the most economical and conventional method of fabricating thermoplastic materials and manufacture utility articles. These machines are comparatively cheap, simple in operation, have high production capacity and require less overheads and space. The Indian Plastic industry has maintained a constant annual growth rate of 15 ? 20 % throughout and is likely to continue for the next few years. This can be an attractive investment policy for entrepreneurs.
Plant capacity: 4000 Containers/DayPlant & machinery: Rs. 8 Lakhs
Working capital: Rs. 24 LakhsT.C.I: Rs. 41 Lakhs
Return: 39.44%Break even: 51.71%
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Epoxy Resin Based Primer (Putty) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Plant Layout

Epoxy resin based primer fall under paint, varnish & surface coating materials. The production of paint & varnishes in the year 1997-98 was 4,80,000 tonnes. The capital consumption of paints and coating materials in the country is a meagre 0.5 kg compared with 20 kg in some developed countries viz., U.S.A. In view of the substantial gap in demand & supply, there is a very good scope of the product.
Plant capacity: 150 MT/AnnumPlant & machinery: Rs. 8 Lacs
Working capital: -T.C.I: Rs. 34 Lacs
Return: 20.91%Break even: N/A
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PVC Pipe Fittings - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

PVC pipe fittings are integral and essential parts of PVC piping system. They are required wherever PVC pipes are used. The efficiency of various PVC pipe systems depends largely upon the quality of the fitting used in the pipe assembly. The most commonly used PVC pipe fittings are sockets, tees, elbow, bends, joints etc. PVC pipes are fast replacing the conventional metallic pipes in many application such as electrical conduits, irrigation, sanitary fittings, portable water etc. They are also used in tube wells and due to their chemical resistant properties they find application in chemical plants too. There is good scope for this project.
Plant capacity: 2.5 MT/DayPlant & machinery: Rs. 40 Lakhs
Working capital: Rs. 129 LakhsT.C.I: Rs. 224.0 Lakhs
Return: 33.26%Break even: 49.33%
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Bakelite Powder - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Bakelite is manufactured by condensation polymerization of phenol and formaldehyde. It is one of the most important and widely used thermosetting plastic, finding use is utensil industry to electrical appliances to electronics to space industry. It is also used for moulded articles, as bonding powder, laminating and inpregnating, plywood & glass fibre composites, thermal and acoustic insulation, automobile parts etc. The project is a good one. The demand growth is expected to increase upto 8-10% per annum. New entrepreneur can venture into this project.
Plant capacity: 2 Ton/DayPlant & machinery: Rs. 48 Lacs
Working capital: Rs. 68 LacsT.C.I: Rs. 160 Lacs
Return: 34.84%Break even: 49.47%
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Thermo Cole Sheet & Its Molded Products - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Thermo Cole is natural snow-white, feather light common product density range 15-35 kg per cu.mt., a material with rare combination of physical and chemical properties. Thermo Cole or expanded polystyrene as the name suggests, is polystyrene expanded to more than two times the volume of polystyrene. It has an excellent packaging material because of combination of various properties such as lightness, rigidity, shock absorption thermal insulation, resistance to moisture and weathering absence of taste ordour, snow white colour etc. It can be molded to any desired shape with designs and trade name embossed. The demand of thermo Cole is increasing due to its large consumption of endusers industries. There is good scope for new investment.
Plant capacity: 400 Kgs/DayPlant & machinery: Rs. 55.0 Lacs
Working capital: Rs. 42.0 LacsT.C.I: Rs. 172.0 Lacs
Return: 27.28%Break even: 48.23%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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