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Rubber & Plastic Industries, FRP Products, Polymers, PET, PVC, LDPE, HDPE, Polypropylene, Acrylic and Polyutherthane Projects

Rubber and plastics are two very different, important materials which are used a great deal in our everyday life, both in indoors and outdoors. The usage of the materials is increasing day by day and it has become an integral part in our surroundings. India, being the fourth largest producer of natural rubber in world, is considered to be one of the key players in the global rubber business. Rubber is a versatile product with multiple usages. It is grown in various countries worldwide and plays a crucial role in the Indian economy too. India is one of the leading rubber producers in the world.

The use of rubber is widespread, ranging from household to industrial products, entering the production stream at the intermediate stage or as final products. Tyre and tubes are the largest consumers of rubber. The remaining 44% is taken up by the general rubber goods sector, which includes all products, except tyres and tubes. Synthetic rubber is mainly used for the production of auto tyres and tubes, cycle tyres and tubes and footwear. Other applications for the synthetic variety are camel back, belts and hoses. The market segmentation includes Auto tyres and tubes   56%, Bicycle tyres and tubes    9%, Footwear    18%, Latex goods    8%, Belts and hoses    4%, Camelback   5%.

The rubber industry is expected to grow at over 8 per cent per annum this decade, as the per capita consumption of rubber is 0.8 kg against 14 kg in the developed world. There exists a huge scope for expansion causing import of machinery, technology and raw materials and export of rubber goods.

Plastics, the material of the new generation, have been catching up faster than was expected since the 1980s. With restrictions on the use of wood to conserve forests, its importance has grown phenomenally.  Because of its light weight, ease in maintenance and natural sparkle, it is substituting not only wood but also metal and glass. The automobile industry, the white and brown goods and the packaging industries, all offer expanding prospects.

Plastic polymers are classified into thermoplastics and thermosettings. Thermoplastics include elastomers (unvulcanised), polyvinyl chloride (PVC), polyethylene (PE), polystyrene (PS), polyurethane (PU) and other resins. Thermosettings include elastomers (vulcanized), polyethylene (crosslinked), phenolics, alkyds, polyesters. The product variation includes PVC 21%, HDPE 25%, LDPE 5%, PS 5%, PP 33%, LLDPE 8% and ABS 3%.

Major Players in this sector includes Reliance 32%, IPCL 22%, DCM Sriram 4%, Finolex 5%, Chemplast 3%, DCW 3%, etc.

           The industry has expanded along with expansion of diverse applications, such as packaging, extrusions, blow mouldings and industrial mouldings for automobiles, telecommunications, and white goods.  User segments are electrical appliances, domestic ware, leatherite, decorative laminates, fittings and fixtures, extrusions for construction industry, automobile components, machinery and equipment, water tanks, pipes and fittings, drink bottles, medical appliances, weather protection. The opportunities are also opening up with the expansion and sophistication of food processing, automobiles, entertainment electronics and appliances. Besides these, industry's contributions have been vital in areas of rural electrification, telecommunication, horticulture, medicare, apart from a perceptible change in living styles and standards.

Polymers have found uses in all spheres of life with demand for better materials, greater functional use, more economical packaging and versatile and durable all-weather products. The per capita consumption of polymers in India is around 5 kg. The average per capita global consumption of polymers is estimated to be about 17 kg. The plastic and polymer industry has been expanding at a rate of 11% a year. Presently the consumption/demand is estimated at around 5.5 million tonnes. The demand estimates for all polymers including engineering polymers is envisaged to increase from 1.8 million tonnes in 1995-96 to 7.5 million tonnes in 2006-07 and to 9.5 million tonnes in 2009-10. It is projected at close to 14 million tonnes in 2014-15.  India is one of the fastest growing polymer market in the world, and is expected to become the world's third largest polymers market, after the US and China, within a decade. The significant domestic demand growth is expected from the user industries such as telecom, food and beverages, packaging, transportation and consumer durables, and from continued substitution of traditional materials like wood, metal, glass.

We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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Automobile Tyre For Trucks, Buses & Lorries - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

The tyre and tubes are very important rubber products and widely used everywhere in the world. Various types of tyres are available namely pneumatic solid tyres. Pneumatic tyres protect the type which contain the air filled at pressure. Pneumatic tyres may be classified into various categories according to use is scooter tyres, cycle & rickshaw tyres, jeep tyres and Aero plane tyres etc. Solid tyres, which do not contain any tube, are also available which have special application e.g. Paramus and children cycle etc. Improvements to road networks and in particular, the construction of motor speeds. Concurrently, suspension systems and chassis design have altered significantly, resulting in more sensitive structures. The combined effect of these developments has tended to highlight the ill effect of vibrations and resonance excited by the tyre structure. As a direct result vehicle manufacturers insists upon rigid specification for tyre uniformity particularly in the passenger car and jeep field and, to a growing extent, for the truck ranges. There is very good scope for new investment in automobile tyre for Trucks, Buses & Lorries. This is good project for new investment.
Plant capacity: 12 Tyres/DayPlant & machinery: 190 Lakhs
Working capital: -T.C.I: 340 Lakhs
Return: 42.00%Break even: 47.00%
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Polypropylene Multifilament Yarn - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Plant Layout

Polypropylene multifilament yarns comprise a great member of parallel filaments which are in no way tied together. It is used for making various sizes of rope which have more strength and abrasion, resistant for general use. Low density polypropylene filaments are used in making mosquito net clothings. Due to resistance of water absorbity, soft in touch and durability, textured polypropylene filament yarns are used in making fabrics. For marine purpose, polypropylene filament yarns are used in making line or anchor rope. Polypropylene is one of the hot derivative market. It is the biggest volume outlet for propylene, and its consumption is booming world wide. There is very good market for new entrepreneurs.
Plant capacity: 2 MT/DayPlant & machinery: 81 Lakhs
Working capital: -T.C.I: 266 Lakhs
Return: 37.00%Break even: 50.00%
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Phenol Moulding Powder - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Phenol moulding powder is basically phenolic resin compound in the powder form. Phenol in presence of aldehyde of furfural and definite catalyst from resinous compound or thermo setting compound. It is basically prepared by the reaction of phenol with acetone in presence of acid as catalyst to form phenol acetone resin powder. There is variety of use of phenolic moulding powder. The manufacturing of flame retard compound and in the rubber chemicals. It is used construction materials, electronics, molded parts, aerospace, insulating varnishes, laminated sheets, wood bonding, fiber bonding and plywood adhesives etc. There is very good scope. It can be filled by new entrepreneurs.
Plant capacity: 300 Mt/AnnumPlant & machinery: 29 Lakhs
Working capital: -T.C.I: Cost Of Project 93 Lakhs
Return: 39.00%Break even: 60.00%
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Unsaturated Polyester Resin - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Any group of synthetic resins, which are polycondensation products of dicarboxylic acid with dihydroxy alcohols. They are thus a special type alkyd resin but, unlike other types, are not usually modified with fatty acids or drying oils. The outstanding characteristics of these resin is their ability, where catalyzed to cure or harden at room temperature under little or no pressure most polyester now produced contain ethylenic instauration, generally introduced by unsaturated acid. It is used as reinforced plastic, automobile parts, boat hulls, foams, encapsulation of electrical equipment, magnetic tape, piping bottles etc. The demand for unsaturated polyester resin is ever increasing, because of scarcity the material has to be imported. Polyester resin has very good scope.
Plant capacity: 1000 Kgs/DayPlant & machinery: 17 Lakhs
Working capital: -T.C.I: 110 Lakhs
Return: 45.00%Break even: 40.00%
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Rubber Compound Toys (Using Plaster Of Paris) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Toys are used by every body in his child hood. Every house has few toys. Rubber toys are one of the cheaper and best substitutes of electronic toys, plastic toy and other type of toys. Two types of hollow rubber toys of various sizes can be made by plaster casting process depending on the type of rubber used viz. Hard and soft. These are used for entertaining children. These are also used for decoration purposes. The rubber toys are flexible in nature. So it does not break even in fall sown on the floor. That is why it is given to children for playing purpose. It is neither deteriorated nor spoiled. Its durability is very longer. So people purchase it for their children’s. Its demand is also increasing day by day. So a new entrepreneur can well venture in this field.
Plant capacity: 1500 Nos./DayPlant & machinery: 18 Lakhs
Working capital: -T.C.I: 61 Lakhs
Return: 56.00%Break even: 40.00%
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Plastic Cards For Telephone - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Telephone plastic card are made by using either PVC, or cellulose acetate or by using polyaniline resin. Above the polymer resin there is use of magnetic chips, radio wave acceptance chips etc. To make telephonic cards. Wireless technology providing access to information when and where one wants, is a boon to businesses seeking higher productivity. Mobile phones are graduating from just talking devices to multimedia tools. Multimedia wireless chips combine cell phone, pda, mp3 and camera features in one device. It is used in the telephone assembly to dieted. It use the commercial terms of the telephone, like talk time, payment etc. New entrepreneurs venture in to this field will be successful.
Plant capacity: 2000 Telephone Card/DayPlant & machinery: 10 Lakhs
Working capital: -T.C.I: 91 Lakhs
Return: 67.00%Break even: 32.00%
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Rubber Compounding for Automobile Industry - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Before going to various rubber compounding ingredients as applied in the rubber industry in detail, we would like to clarify the term compounding as applied in the rubber technology. It is used for making Tyres, Tubes, O-Ring etc. India is already the fourth largest passenger vehicle market in Asia, the fourth largest tractor market in the world and the fifth largest commercial market in the world. It is also the largest three wheeler markets in the world and the second largest two wheeler markets. The Indian automobile sector is expected to grow by over ten percent per annum in the next four to five years driven by the growing demand for movement of both men and material by road. There is a good scope for new investment.
Plant capacity: 10 MT/DayPlant & machinery: 86 Lakhs
Working capital: -T.C.I: 407 Lakhs
Return: 63.00%Break even: 32.00%
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Disposable Plastic Syringes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 29.00%Break even: 57.00%
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Rubber Gaskets - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economic

There is competitive growth of rubber gaskets in market. Gasket should be smooth, inert -towards water and normal chemicals, physically strong and should not be corrosive. It is mainly used between the pipelines to make leak proof alignment or joint. It has been found that the growth rate of rubber gasket for water pipelines, automobiles etc. are likely 5%, which is already covered by the existing units. Thus new entrepreneur can inter & service only if he take care about good quality of product.
Plant capacity: 200.00 KGS/dayPlant & machinery: Rs. 18 Lakhs
Working capital: -T.C.I: Rs. 60 Lakhs
Return: 57.00%Break even: 42.00%
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Plastic Carry Bags (HM-HDPE/LDPE with 10/12 colour printing) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Plastic Carry Bags like high molecular high-density poly ethylene (HM, HDPE) has good stiffness and high initial tear and propagating resistance. They do not impart any taste or odour and are suitable for food contact applications. These are being used in the form of film, pouches, wrappers etc. These carry bags have a bright future in India as well as abroad. The new entrepreneur will be successful only if he take care about the good quality and price of the product.
Plant capacity: 8.00 MT/day Plant & machinery: Rs. 94 Lakhs
Working capital: -T.C.I: Rs. 686 Lakhs
Return: 45.00%Break even: 29.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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