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Rubber & Plastic Industries, FRP Products, Polymers, PET, PVC, LDPE, HDPE, Polypropylene, Acrylic and Polyutherthane Projects

Rubber and plastics are two very different, important materials which are used a great deal in our everyday life, both in indoors and outdoors. The usage of the materials is increasing day by day and it has become an integral part in our surroundings. India, being the fourth largest producer of natural rubber in world, is considered to be one of the key players in the global rubber business. Rubber is a versatile product with multiple usages. It is grown in various countries worldwide and plays a crucial role in the Indian economy too. India is one of the leading rubber producers in the world.

The use of rubber is widespread, ranging from household to industrial products, entering the production stream at the intermediate stage or as final products. Tyre and tubes are the largest consumers of rubber. The remaining 44% is taken up by the general rubber goods sector, which includes all products, except tyres and tubes. Synthetic rubber is mainly used for the production of auto tyres and tubes, cycle tyres and tubes and footwear. Other applications for the synthetic variety are camel back, belts and hoses. The market segmentation includes Auto tyres and tubes   56%, Bicycle tyres and tubes    9%, Footwear    18%, Latex goods    8%, Belts and hoses    4%, Camelback   5%.

The rubber industry is expected to grow at over 8 per cent per annum this decade, as the per capita consumption of rubber is 0.8 kg against 14 kg in the developed world. There exists a huge scope for expansion causing import of machinery, technology and raw materials and export of rubber goods.

Plastics, the material of the new generation, have been catching up faster than was expected since the 1980s. With restrictions on the use of wood to conserve forests, its importance has grown phenomenally.  Because of its light weight, ease in maintenance and natural sparkle, it is substituting not only wood but also metal and glass. The automobile industry, the white and brown goods and the packaging industries, all offer expanding prospects.

Plastic polymers are classified into thermoplastics and thermosettings. Thermoplastics include elastomers (unvulcanised), polyvinyl chloride (PVC), polyethylene (PE), polystyrene (PS), polyurethane (PU) and other resins. Thermosettings include elastomers (vulcanized), polyethylene (crosslinked), phenolics, alkyds, polyesters. The product variation includes PVC 21%, HDPE 25%, LDPE 5%, PS 5%, PP 33%, LLDPE 8% and ABS 3%.

Major Players in this sector includes Reliance 32%, IPCL 22%, DCM Sriram 4%, Finolex 5%, Chemplast 3%, DCW 3%, etc.

           The industry has expanded along with expansion of diverse applications, such as packaging, extrusions, blow mouldings and industrial mouldings for automobiles, telecommunications, and white goods.  User segments are electrical appliances, domestic ware, leatherite, decorative laminates, fittings and fixtures, extrusions for construction industry, automobile components, machinery and equipment, water tanks, pipes and fittings, drink bottles, medical appliances, weather protection. The opportunities are also opening up with the expansion and sophistication of food processing, automobiles, entertainment electronics and appliances. Besides these, industry's contributions have been vital in areas of rural electrification, telecommunication, horticulture, medicare, apart from a perceptible change in living styles and standards.

Polymers have found uses in all spheres of life with demand for better materials, greater functional use, more economical packaging and versatile and durable all-weather products. The per capita consumption of polymers in India is around 5 kg. The average per capita global consumption of polymers is estimated to be about 17 kg. The plastic and polymer industry has been expanding at a rate of 11% a year. Presently the consumption/demand is estimated at around 5.5 million tonnes. The demand estimates for all polymers including engineering polymers is envisaged to increase from 1.8 million tonnes in 1995-96 to 7.5 million tonnes in 2006-07 and to 9.5 million tonnes in 2009-10. It is projected at close to 14 million tonnes in 2014-15.  India is one of the fastest growing polymer market in the world, and is expected to become the world's third largest polymers market, after the US and China, within a decade. The significant domestic demand growth is expected from the user industries such as telecom, food and beverages, packaging, transportation and consumer durables, and from continued substitution of traditional materials like wood, metal, glass.

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Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

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We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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Rubber Floor Mats - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Plant capacity: 2 Ton/DAYPlant & machinery: Rs 50 Lakhs
Working capital: -T.C.I: Rs. 173 LAKHS
Return: 32.00%Break even: 53.00%
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Latex Rubber Threads - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The Rubber industry in the country is in the doldrums as it is unprepared to live and thrive under the present trade conditions. Rubber threads are generally made by extrusion of compounded NR latex is one of the important and widely consumed latex products. The main consumption of rubber threads is in textile industry for making knitted and woven fabrics. This product is now marketed in two different forms, Viz. non-heat resistant; generally called as “Ordinary Grade Thread” and “Heat Resistant Rubber Thread (HRRT).” There is fairly, good scope for new entrepreneurs in this field.
Plant capacity: 1,50,000 Kg of LTR/AnnumPlant & machinery: Rs. 12 Lakhs
Working capital: Rs 22 LakhsT.C.I: Rs 57 Lakhs
Return: 37.00%Break even: 56.00%
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Blood Bags - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Blood bag is a disposable bio-medical device used for collection, storage, transportation and transfusion of human blood and blood components. The system consists of a single or multiple bag connecting with tubing, needle, needle cover, clamp etc. The blood bags are made of plastic material which are compatible with blood. In recent times, blood bags have become a conspicuous item and essential need of hospitals and nursing homes to meet blood infusion emergencies. Blood bags are most ostensibly serving the medical field in crucial hour. As the number of hospitals, nursing homes are increasing, the demand for the blood bags too is increasing tremendously.
Plant capacity: 3000 nos./DayPlant & machinery: Rs. 164 Lakhs
Working capital: -T.C.I: Rs. 291 Lakhs
Return: 36.00%Break even: 49.00%
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RECYCLING OF PET - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Recycling of waste has become a necessity for environmental as well as for economic reasons. Plastics wastes being recycled in our country for over three decades have not been in an organized and scientific way. With the availability of sophisticated recycling lines indigenously, it was felt that the recycling business will get organized, thus opening one more avenue for investment. This was also make available to the processing industry good quality recycled pallets for a host of applications at home. Expensive virgin material is being used in the absence of dependable recycled material for export of products such as garbage bags and liners, which are being imported by the European countries as well as the USA in very large quantities.PET Recycling is a quite new concept in India. Being an Eco-friendly plastic, it has very good present and future prospects. The recycling industry will provide employment to thousands all over the country in organized waste collection, encourage the municipal corporation to upgrade their garbage collection systems for the ease of separation, encourage new investments and also help the machinery suppliers to utilize their installed facilities to manufacture sophisticated recycling lines. With consumption of plastics in the country rising manifold during recent years, plastics waste management is emerging as a parallel industry with materials valued at around Rs. 2,500 crore recycled annually. Having invaded practically every other application such as packaging, consumer durables and disposables, industrial, electronics and telecommunications, medical and health care, building and construction, plastics as a group of materials have emerged as an unavoidable component of modern life. With the expected consumption of virgin plastics in India likely to range between three to five million tones, the waste generated would vary between one to two million tones every year. There is an urgent need for the plastics industry to take up definite initiatives like shared producer responsibility in respect of packaging waste recycling creating and planning strategies for plastic carry bags and providing dustbin culture. Pre processors were also essential for selective and appropriate recycling including technology-based incineration of uneconomical plastics waste. Regulating and controlling exploitation and diversification of plastics waste in India rests with the manufacturers, processors, packaging manufacturers, distributors, waste collectors, municipalities and local authorities and NGOs. Together they can upgrade the plastics waste industry, develop and implement waste management options through resource recovery by mechanical recycling, energy recovery and environment education awareness programme. The “commercial” sector that spans outlets that distribute and/or sell products or services to consumer represents a significant potential source of plastic for recycling. Items like packaging films, trays, soda and milk crates, food pails, industrial drums and stretch film have been recovered. The electronics and information technology industries also have a lot of scope to implement plastic recovery programs for durable goods, such as computers, automobiles, appliances, building and construction products. Durable goods have a successful history of being recycled and reused.
Plant capacity: 500 kg/dayPlant & machinery: Rs. 28.00 Lakhs
Working capital: -T.C.I: Rs. 65 Lakhs
Return: 15.00%Break even: 72.00%
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Tyre Retreading And Repairing Facility For Heavy Vehicles - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout

Automobile tyres are quite costly in India, and are manufactured only by big manufacturers. Retreading is replacement of worn, cut or loose treads by saw gums or retread band. The old useless tyre can be made to run for an almost equal mileage as a new tyre by retreading within the cost not exceeding one-third of that of a new tyre. The life of the retreaded tyre is about 80% of that of a new tyre. The retreaded and reclaimed tyres are quite satisfactory survives on roads and rough land a like. Retreading & reclaiming applies to all the worn out tyres may it be Truck, Bus, Car, Tractor, Trawler or these of Airoplanes Commercial Vehicles, along with the railways, constitute lifelines of the economy. These means of transportation deliver the goods needed by the populace besides supplying inputs to industry and other economic activates. Good demand for retreading is in India and it will increase day by day. So new entrepreneur enter in this business will be successful.
Plant capacity: 100 Tyres Retreads/Day & 2Nos. Heavy Vehicles Repairing/DayPlant & machinery: 25 Lacs
Working capital: 18 LacsT.C.I: 71 Lacs
Return: 89.00%Break even: 28.00%
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Plastic Extruded Product (Slab/Rod) From Plastic Scrap - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Cost of Project

Plastic was once a dreaming product, now it is in the form of problem due to un-eco character of major plastic base products. Now all countries are in the search of eco products of plastic. Otherwise every country is now regulating the use of plastic or stop the use of plastic. Recycling of plastic is also the step of use the old plastic by decreasing the production of new plastic. It is require and short out all the plastic scraps and use it to produce new product. It can be used for lining over the metal sheet to protect the metal from the acid or alkali reaction. It can be used to make variety of articles. Few of the organized sectors are engage in the production plastic recycling machineries and most of machines are imported from Taiwan, China or from the European Countries. There is lot of waste plastics available in India. As a whole there is still few scope for the new comer. Any entrepreneur can come in this field.
Plant capacity: 600 MT/AnnumPlant & machinery: 74 Lakhs
Working capital: -T.C.I: 189 Lakhs
Return: 37.00%Break even: 36.00%
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HDPE Corrugated Pipe - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Whether you are aware of it or not, Plastics play an important part in your life. Plastics versatility allow it to be used in everything from car parts to doll parts, from soft drink bottles to the refrigerators they get stored in. It can be widely used in the drainage and sewerage piping of municipal construction, Irrigation engineering for farmland, irrigation networks, water supply and drainage flooded fields, fluid conveying in chemical and mineral industries, Piping in factories, sewerage treatment plants and other public places. HDPE having density of 0.94 or more is one of the very important polymers for various applications in the field of various liquid and flexible products. It is used at present in woven sacks, injection mouldings, blow mouldings, pipes, mango filament yarn, films, etc. The production of HDPE in India started by polyolefin Industries Ltd. in 2005 with the installed capacity of 9,70,201 tonnes. There is very goods scope for new investment.
Plant capacity: 623 Meter/DayPlant & machinery: 288 Lakhs
Working capital: -T.C.I: 21700 Lakhs
Return: 80.00%Break even: 13.00%
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Conveyor Belting - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Rubber belting are mainly used for two purposes namely, conveying and transmission. Conveyor belts are used for conveying various items such as coal, ash, ore, grain, sand, packed goods and other industrial inputs and outputs. They are used in elevators also employed for lifting the passengers at railway stations and airport etc. Conveyor beltings are produced in long lengths, are wide and run at slow speeds over large rollers. Transmission belts are used for knives from the electrical motor or diesel engines to machine in operation for production. It is only used on the flat plies of different sizes and specifications to confirm the efficient load factors etc. India manufacture belts upto 1500 mm width. The quality of the product is also satisfactory. Inspite of that some special types of rubber Convoyer Belts are being imported. There is good scope for new investment in this field. Any entrepreneur can invest in this project.
Plant capacity: 400 MT/DayPlant & machinery: 106 Lakhs
Working capital: -T.C.I: 389 Lakhs
Return: 30.00%Break even: 48.00%
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Blow Moulded Containers (HM, HDPE) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Plant Layout

This is the most common method of blow moulding. There are two possible methods, which may be used-intermittent extrusion or continuous extrusion. For extrusion blow moulding materials having high hot strength and hot elongation are preferred. It is used to produce extruded and moulded mechanical goods & H.D.P.E. blow moulded products obtained 1.9 million tons/annum throughout the world. In India there is 8% of the plastic products are blow moulded. As a whole blow moulded specially modified H.D.P.E. container has good demand. Any new entrepreneur may get good market and will be successful if venture in to this field.
Plant capacity: 2000.00 Nos/DayPlant & machinery: 128 Lakhs
Working capital: -T.C.I: 547 LakhS
Return: 49.00%Break even: 31.00%
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Synthetic Floats For Fishing Industry - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Floating agent in the fishing industry has indirect relation. It has very good relation with fisheries. Fisherman has applied it lot for spreading net throughout the water surfaces with indications. Floating agent actually serves two purposes towards the fisherman. Floating agent may be prepared from the available natural soft wood or by using synthetic plastic. It is used by the fisherman to extend the surface area of the fisheries net. It can be used in swimming pool as well as in the pond for leaning how to swim, the jelty of ocean as safety stand, making temporary pool over the river, lake etc. There is indigeneous availability of plant and machinery in India. Synthetic floats has fair market in India. There is shortage of natural products so synthetic product may replace the market demand.
Plant capacity: 400.00 Floats/DayPlant & machinery: 69 Lakhs
Working capital: -T.C.I: 344 Lakhs
Return: 41.00%Break even: 40.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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