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CITRONELLA OIL EXTRACTION (STEAM DISTILLATION PROCESS) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Cost of Project

Citronella oil is extracted from Cymbopogon nardus (also known as Andropogon nardus) and is of the Graminae (Poaceae) family. This aromatic perennial grows about 1meter (3 feet) high. Citronella oil is an essential oil containing citronellal, geraniol and hydroxy citronella and other high value perfumery bases obtained on steam distillation of citronella grass. Oil of citronella is a biopesticide (biochemical) with a non-toxic mode of action. It is registered as an insect repellent/feeding depressant and as an animal repellent. Oil of citronella is the volatile oil obtained from the steam distillation. ? Characteristics of Citronella Oil Citronella oil is a colorless or light yellow liquid with a characteristic woody, grassy or lemony odour. It is flammable and if the vapors are inhaled, this could cause an initial stimulation followed by depression of the central nervous system. Citronella oil may be harmful if ingested in quantity and may irritate the skin and eye. However, it is not believed to be hazardous to humans, including children and those with sensitive skin, if used according to label instructions. Citronella oil has been widely used since the 1950s without any adverse effects which may cause concern. Uses & Applications It has great benefit in clearing the mind, refreshing rooms and for softening skin, while combating oily skin and sweaty feet: Citronella oil's most useful quality is that of it being an insect repellent. It is best used in a spray, a diffuser or on a cotton ball amongst linen. It is also useful in ridding cats and dogs of fleas. Furthermore, citronella oil helps to clear the mind and has a general toning and tonic effect on the body. It is helpful with colds, flu and minor infections and also has deodorizing qualities. The oil is used for perfuming soaps, detergents, cosmetics and agarbattis. The oil is also used to isolate citronellol, geraniol. These are in turn converted into citronellal, hydroxy citronellal, synthetic menthol and esters of geraniol and citronellol. These compounds are used for making high grade blended perfumes. Market Survey Citronella oil prices have remained stalled at their historic low for more than a year. Although pricing usually improves during the spring because of the need for candles and insect repellent, demand has remained flat, and brokers report very little activity for the essential oil. The economics working behind essential oils has three components. First, the cultivation of herbs and plants used to extract essential oils; second, the actual process of extraction of the oils; and, third, the marketing and actual sale of these oils. Presently the major producers are China, Vietnam, Indonesia, Argentina, Taiwan, Srilanka, Brazil, Madagascar and India. Demand is generated from home market as well as export market. The source of demand is from end use industries which are primarily personal care products, food products, pharmaceuticals. The demand for essential oil by fragrance industry is 60%, flavour industry 20% and pharmaceutical industry 20%. The demand and market of citronella oil has been increasing day by day all over the world because of the important properties that it possesses.
Plant capacity: 9000 Kg/Annum (Citronella Oil)Plant & machinery: 20 Lakhs
Working capital: -T.C.I: 129 Lakhs
Return: 45.00%Break even: 39.00%
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CENOSPHERE PROCESSING - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The word Cenosphere is derived from two Greek words Kens (hollow) and Sphaira (sphere). Cenospheres are light weight, inert hollow sphere comprising largely of silica & alumina and filled with air or inert gas. Cenospheres are a naturally occurring by product of the burning process of pulverized coal fired boilers. They are formed during the molten state of ash and attain spherical shape to have minimum surface tension. Any gas bubbles (generally inert gases e.g. N2, Co2, unburnt coal particles etc.) flowing along the combustion gas stream, are also trapped inside the spheres. These bubbles cause the production of Cenosphere; bubbles may occur in multiple forms within the frozen particles, or as a single, concentric form, that are nearly as great as the diameter of the particle. They are found floating on the surface of fly ash lagoon. Cenospheres are unique free flowing powders composed of hard shelled, hollow, minute spheres. A small proportion of the pulverised fuel ash (PFA) produced from the combustion of coal in power stations is formed as Cenospheres. Cenospheres are made up of silica, iron and alumina. Cenospheres have a size range from 1 to 500 microns with an average compressive strength of 3000+ psi. Colors range from white to dark gray. They are also referred to as microspheres, hollow spheres, hollow ceramic microspheres, micro balloons, or glass beads. Cenosphere are chemically inert & are reclaimable and labeled as Environmentally sound. Advantages The Advantages of Cenospheres are: Spherical Shape, Lightweight, Inert, Free Flowing, Insulating, High Melting Point, Hard, Electrical Properties, Low Oil Absorption & Good Packing Factor Applications Cenospheres is versatile filler with applications in a wide variety of products, both commercial and industrial. These are as diverse as oil well cementing and PVC cushion vinyl flooring. However, in each case, Fillite is used for its unique properties, such as strength, low density and chemical resistance. Below are the main applications areas in which Fillite is commonly used. Applications in Polyurethane, Cement, Latex Emulsions, PVC, Epoxy Resins & Unsaturated Polyester Resins. Market Survey Cenosphere are a by-product from coal ash. These hollow light weight spheres are produced around the world. Most all of the Cenosphere produced today are recovered from ash ponds or lagoons typically onsite at the coal fired power plant. Fly ash, or the residue from coal after combustion, has been a long-standing challenge for the Indian power sector, which is dominated by coal. Currently, 53 per cent of the total installed power capacity in the country is based on coal. Given that Indian coal has a very high ash content, in the range of 35 to 45 percent, the country currently generates approximately 160 million tones of fly ash, of which only 80 million tones is being utilized. Cenosphere Processing is a 100% export oriented Unit. Improvements in the durability and strength of manufacturers’ end products and a reduction in product weight enhance marketing strategies. SSI (Sphere Services Inc) was one of the first companies to introduce Cenosphere to the world on the internet. Since that time the Cenosphere have become more widely used and demand has increased for the product. Since the demand has increased supply has been coming from overseas from other Countries. Sometimes new suppliers will have trouble developing quality control measures for the material. Having a quality product chemically and physically on a consistent basis is critical for the end use customer.
Plant capacity: 480 MT/AnnumPlant & machinery: 57 Lakhs
Working capital: -T.C.I: Cost of Project : 132 Lakhs
Return: 27.00%Break even: 59.00%
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PAPER NAPKINS, FACIAL TISSUE, TOILET ROLLS, KITCHEN ROLL & HANDKERCHIEF - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Paper is one of the necessities of civilization and it is almost impossible to imagine the continuance of a world without the printed books and newspapers. People require paper to meet the basic needs of modern life because it has many diverse uses. Modern paper is made from cellulose derived from a limited numbers of plants, the fibres being mixed with sufficient water to render possible the formation of a continuous sheet of wells of paper of uniform thickness. The invention of this method of paper making is attributed to the Chinese about 80 to 150 B.C. Cellulose is the substance of which the permanent cell membranes of plants are composed and it forms the bulk of the tissues of wood and similar plant structures. In most cases the presence of colouring matter and various waxy and resinous substances taken up by the growing plant render the cellulose impure, and it is desirable that as far as possible all impurities should be removed before the fibres are made into paper. Vegetable fibres of all kinds may be converted into paper among the various types of paper serving different end uses Tissue and Air mail paper are required for very specific purposes. France is recognized to be the largest producer of tissues of various grades in Europe, thus becoming a major exporter of this commodity. Facial and tide tissue papers fall in the category of (Light weight sanitary tissue: and comprise of items viz. facial tissue sanitary tissue, table howkins and toweling paper such varieties of papers are normally un sized and manufactured in soft, loosely felted conditions it as to obtain maximum absorbency in order to enables them to take up water quickly and bold it after absorption. Uses and Applications Tissue paper is often used for direct inside part wrapping as in the jewellery, liquor, fruit and florist trades, various other tissue papers are used for specific purposes. Paper napkin is used in all hotels and restaurants, It is used by human being as a substitute of handkerchief, In homes at the time of dinner, lunch or breakfast it is extensively used, Paper napkin is a costlier affair and cannot be afforded by all categories of persons. Therefore, high or medium class family uses it and Special quality Tissue paper is used for cigarette manufacture. Napkins are manufactured from Tissues. Paper Napkin age becoming poplar with catering Industry due to its manifold uses. These are absorbent, hygienic light and can be had with attractive printing. Facial Tissue paper though recently introduced in Indian market is fast becoming popular with the public. Tissue paper for capacitors is used extensively by electrical and electronic Industry. In electronic industry paper capacitors are used in circuits for blocking, buffering. Market Survey Indian paper and newsprint industry has a huge potentials and prospects in coming future. In our, country, demand for paper and newspaper is rapidly increasing. There are vast demands in the area of tea bags, filer paper, tissue paper, medical grade coated paper, lightweight online coated paper, etc. Indian paper industry is one of the underestimated industries, because India's per capita consumption of paper is just about 5 kg. where as it is 337 kg in North America, 110 kg. in Europe and 30 kg. in China. Compare to this scenario India's per capita consumption is one of the lowest in the World. The Indian tissue paper market is at an inflexion point and is expected to grow at a CAGR of 20% in the next 3 to 5 years, with the organized segment growing even faster. This growth will be driven by increasing hygiene awareness, disposable income and deeper penetration of organized retail. In urban India tissue paper is trying to ease out the handkerchief, creating a niche in dispensers in washrooms and looking towards the kitchen. For e.g. Premier is now looking to innovate for hairstyling salons while Origami is innovating for kitchen wipes and party usage. With the economy growing, demand for higher grade tissue will increase, and, as a result, a shortage could occur in the next five years. The market for consumer paper, including toilet tissue, napkin tissue and facial tissue, has great diversity in design, type, brands and original source. World average per capita consumption of tissue paper is 3.4 kg. The differences between regions are huge. Per capita consumption levels are highest in North America (22 kg), Western Europe (13 kg) and Japan (over 13 kg). In China, other Asia and Africa, the consumption levels are 2 kg. Few Indian Major Players are as Under: Orient Paper & Inds. Ltd. Pamwi Tissues Ltd. Premier Tissues India Ltd. Pudumjee Hygiene Products Ltd. Tainwala Healthcare Products Pvt. Ltd. Cost Estimation Capacity : Paper Napkin: 46980 Packs/day Tissue Paper 46980/ day Handkerchief 31320/ day Toilet Rolls 6400 Nos./ day Kitchen Rolls 6400 Nos./day
Plant capacity: -Plant & machinery: 88 Lakhs
Working capital: -T.C.I: Cost of Project : 595 Lakhs
Return: 32.00%Break even: 39.00%
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INDUCTION WITH HOT ROLLING (CONCAST) AND STRUCTURE MILL - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout

Steel is an alloy consisting mostly of iron, with a carbon content between 0.2 percent and 2.1 percent by weight, depending on the grade. Carbon is the most cost effective alloying material for iron, but various other alloying elements are used such as manganese, chromium, vanadium, and tungsten. Carbon and other elements act as a hardening agent, preventing dislocations in the iron atom crystal lattice from sliding past one another. Varying the amount of alloying elements and form of their presence in the steel (solute elements, precipitated phase) controls qualities such as the hardness, ductility, and tensile strength of the resulting steel. Steel with increased carbon content can be made harder and stronger than iron, but is also less ductile. Though steel had been produced by various inefficient methods long before the Renaissance, its use became more common after more efficient production methods were devised in the 17th century. Steel is one of the most recycled materials in the world, and, as of 2007, more than 78 percent of steel was recycled in the United States. In the United States, it is the most widely recycled material; in 2000, more than 60 million metric tons were recycled. The most commonly recycled items are containers, automobiles, appliances, and construction materials. For example, in 2007, more than 97 percent of structural steel and 110 percent of automobiles were recycled, comparing the current steel consumption for each industry with the amount of recycled steel being produced. A typical appliance is about 75 percent steel by weight and automobiles are about 65 percent steel and iron. The steel industry has been actively recycling for more than 150 years, in large part because it is economically advantageous to do so. It is cheaper to recycle steel than to mine iron ore and manipulate it through the production process to form new steel. Steel does not lose any of its inherent physical properties during the recycling process, and has drastically reduced energy and material requirements compared with refinement from iron ore. ? Uses & Applications Advantages of Stainless Steel Kitchenware and Houseware items:Corrosion Resistance: It gives protection against rust, Strength: Stainless steel has high tensile strength, excellent fatigue properties and good weld ability, Toughness and impact resistance: Stainless steel of certain grades has high toughness from elevated temperatures to sub zero temperatures, Formability: It is possible to bend and form different shapes, Heat resistance: Special high Chromium and Nickel alloyed grades resist high temperature and retain strength, Better aesthetic look: This is one single characteristic that scores over other materials, Low on maintenance: Stainless steel normally requires only a periodic wash with soap and water to maintain its original finish, Long term value: When the total life cycle costs are considered, stainless steel is often the least expensive material option available. Market Survey Under the dispensations of the government's Industrial Policy of the post liberalisation era, four steps changed the direction of the steel industry in India. These were (i) freedom to set up integrated steel plants in the private sector; (ii) placing imports of steel under OGL (open general licence); (iii) reduction of import duties on both steel and scrap; and (iv) decontrol of domestic prices. The comparative advantage of cheap and high quality iron ore and manganese, has been somewhat set off by the limited accessibility of the steel industry to the supply of coking coal. The adoption of the sponge iron route by the private sector integrated plants helped in circumventing the constraint, and at the same time, ushered in a technological revolution in the industry. As a result, India has come to enjoy a cost advantage compared to most countries. Not impressed by the Tenth Plan target of 38 mn tonnes (which was lower than 39 mn tonnes of the Ninth Plan), the Government of India had announced a new National Steel Policy in 2005. The policy aimed at achieving a production level of 110 mn tonnes in 2019 20, of which the domestic consumption was aimed to rise to 90 mn tonnes and exports to 26 mn tonnes. The industry was expected to register a CAGR of 7.3%, slightly higher than the 7% annual growth registered during the 15 year period ending 2004 05. According to a study carried out by the International Iron and Steel Institute, the demand in India is projected to a level of 180 mn tonnes by 2020. The domestic demand is based on the per capita consumption in the urban sector increasing from 77 kg to 165 kg in 2019 to 20 at an annual growth of 5%. Likewise the per capita consumption in rural areas was expected to rise from 2 kg per annum to 4 kg by the terminal year (a CAGR of 4.4%). India has one of the lowest consumption rate in the world around 33 kg per person to China's 200 kg, and South Korea's 900 kg. The thrust to an increased growth of over 7% is expected to be realised by a 13% annual increase in exports. Few Indian Major Players are as Under: A H W Steels Ltd. A S R Multimetals Pvt. Ltd. Aarti Steels Ltd. Adhunik Industries Ltd. Adhunik Power Transmission Ltd. Aditya Ispat Ltd. Arun Smelters Ltd. Ashiana Ispat Ltd. B S L Scaffolding Ltd. Balmukund Concast Ltd. Beekay Steel Inds. Ltd. Bhartia Commercial Co. Ltd. Chamundi Steel Castings (India) Ltd. Charminar Steels Ltd. Chase Bright Steel Ltd. Concast Ispat Ltd. Coromandel Steels Ltd. Deccan Alloys Pvt. Ltd. Delta Mechcons (India) Ltd. Dewas Metal Sections Ltd. Dhiraj Iron & Steel Ltd. Dina Iron & Steel Ltd. Divy Rollform Ltd. Dolphin Udyog Ltd. F A G Bearings India Ltd. G E I Power Ltd. G K Steel & Allied Inds. Ltd. Galaxy Bearings Ltd. Gangotri Iron & Steel Co. Ltd. Goa Ispat Ltd. Golden Rathi Star Inds. Ltd. Goyal Ispat Ltd. Grand Bright Bars Ltd. Handum Industries Ltd. Handum Iron & Steel Enterprises Ltd. Hans Metals Ltd. I S M T Ltd. India Steel Works Ltd. Indian Bright Steel Co. Ltd. Indian Steel Rolling Mills Ltd. Indo Germa Products Ltd. Indore Steel & Iron Mills Ltd. Indus Smelters Ltd. Ispat Profiles India Ltd. Jai Balaji Inds. Ltd. Jai Raj Ispat Ltd. Juhi Alloys Ltd. K R Steelunion Ltd. Kamal Sponge Steel & Power Ltd. Kanishk Steel Inds. Ltd. Kishan Chand Ferro Steels Pvt. Ltd. Kundil Ispat Ltd. M S P Steel & Power Ltd. Madhusudan Special Sections Ltd. Magnum Steels Ltd. Mahamaya Steel Inds. Ltd. Mahavir Rolling Mill Ltd. Mahavir Steel Inds. Ltd. Mahindra Sona Ltd. Man Structurals Ltd. Met Rolla Steels Ltd. Modern Steels Ltd. National General Inds. Ltd. O P Steels Ltd. P M P Steel Rolling Mills (Madras) Ltd. Peekay Re Rolling Mills Pvt. Ltd. Pondy Metal & Rolling Mills Pvt. Ltd. Premier Ispat Ltd. Prestige Stocks & Bonds Ltd. Punj Brothers Ltd. Purvi Bharat Steels Ltd. R H L Profiles Ltd. R K K R Steels Ltd. R P G Transmission Ltd. R R Ispat Ltd. R S Corporation Ltd. R S L Industries Ltd. (Duplicate Name, Uttar Pradesh) Rathi Bars Ltd. Rathi Rajasthan Steel Mills Ltd. Rathi Steel & Power Ltd. Rathi Super Steel Ltd. Richardson & Cruddas Ltd. Rukma Industries Ltd. S K M Alloys Pvt. Ltd. S P S Steels Rolling Mills Ltd. Shimoga Steels Ltd. Shobhagya Steels Ltd. Shree Sanyeeji Ispat Ltd. Shree Sidhbali Steels Ltd. Shree Vaishnav Ispat Pvt. Ltd. Shri Bajrang Alloys Ltd. Shri Bhagavati Bright Bars Ltd. Shri Ramrupai Balaji Steels Ltd. Shri Rathi Steels Ltd. Sirhind Steel Ltd. Somani Swiss Inds. Ltd. Sonal Vyapar Ltd. Southern Iron & Steel Co. Ltd. Sree Aravindh Steel Ltd. Supra Global Ltd. Suzlon Structures Ltd. Swetal Steel Inds. Pvt. Ltd. Tamil Nadu Small Inds. Corpn. Ltd. Testeels Ltd. Torus India Ltd. Trichy Steel Rolling Mills Ltd. Tungabhadra Steel Products Ltd. Unique Intercontinental Ltd. Upper India Steel Mfg. & Engg. Co. Ltd. Utkal Steels Ltd. V V S Alloys Ltd. Vaibhav Mercantile Ltd. Vijayaa Steels Ltd. Vinayak Steels Limited Vishwas Steels Ltd. Cost Estimation Capacity : 100 MT Steel Beam / day 75 MT Steel Channel / day 75 MT Steel Angels / day 50 MT Steel Bar / day
Plant capacity: -Plant & machinery: 970 Lakhs
Working capital: -T.C.I: Cost of Project : 4449 Lakhs
Return: 36.00%Break even: 52.00%
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TYRES (FOR THREE WHEELERS AND MEDIUM SIZE FOUR WHEELERS) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout

A tyre is an assembly of numerous components that are built up on a drum and then cured in a press under heat and pressure. Heat facilitates a polymerization reaction that cross links rubber monomers to create long elastic molecules. These polymers create the elastic quality that permits the tyre to be compressed in the area where the tyre contacts the road surface and spring back to its original shape under high frequency cycles. The wheel is one of the greatest inventions in human history due to its wide range of applications. These applications include any type of transportation; whether it is people, materials, or equipment being moved. Charles Goodyear invented the first rubber tyres in 1839. Before the advent of these tyres, riding in a car was very uncomfortable due to the rough ride. Types of Tyre The tyre provides a cushion between the vehicle and the road to reduce the transmission of road shocks. It also provides friction to allow the vehicle perform its normal operations. Modern tyres are manufactured from a range of materials. The rubber is mainly synthetic. Two types of tyre construction are common cross ply and radial. Most passenger cars now use radial tyres, as do most wheel drives and heavy vehicles. Tube tyres require an inner tube to seal the air inside the tyre. Uses & Application Transportation, Stack/Lift, Multi Purpose and Earth Mover. Market Survey The Indian tyre industry has come of age with the manufacture of almost all types of tyres. The industry has an estimated turnover of close to Rs 200 bn. It is made up of 40 players with an installed capacity of 57.3 mn tyres. The industry claims a perceptible export market. The demand of tyres flows from three segments original equipment manufacturers, re placements and exports. Of the three, the replacement market is the primary source of demand, followed by the equipment manufacturers (OEM) segment and exports. The Indian tyre industry has come of age with the manufacture of almost all types of tyres. The industry has an estimated turnover of close to Rs 200 bn. It is made up of 40 players with an installed capacity of 57.3 mn tyres. The industry claims a perceptible export market. The tyre industry in India has had a long history of over 75 years. Three major multi nationals, Firestone, Goodyear and Dunlop, have been operating for a long time. Later came in CEAT. During the 1960s and 1970s the dominance of the MNCs was greatly diluted with the entry of Premier, Inchek and MRF. The Indian presence did not stop there. Several new Indian plants were set up, which included those of Modis, JKs, Raunaq Singh group's Apollo Tyres, TVS group and Vikrant. Few Indian Major Players are as Under: Apollo Tyres Ltd. Balkrishna Industries Ltd. Bridgestone India Pvt. Ltd. Ceat Ltd. Dunlop India Ltd. Falcon Tyres Ltd. Goodyear India Ltd. Goodyear South Asia Tyres Pvt. Ltd. Govind Rubber Ltd. J K Tyre & Inds. Ltd. Kesoram Industries Ltd. M R F Ltd. Malhotra Rubbers Ltd. Metro Tyres Ltd. Modi Tyres Co. Ltd. Modistone Ltd. Monotona Tyres Ltd. Pavan Tyres Ltd. [Merged] Poddar Tyres Ltd. Raam Tyres Ltd. Rado Tyres Ltd. Ralson (India) Ltd. Ralson Industries Ltd. S Kumars Tyre Mfg. Co. Ltd. Suntec Tyres Ltd. T V S Srichakra Ltd. Tariq Development & Leasing Pvt. Ltd. Vikrant Tyres Ltd. [Merged]
Plant capacity: 2000 Nos./ dayPlant & machinery: 1132 Lakhs
Working capital: -T.C.I: Cost of Project : 1908 Lakhs
Return: 26.00%Break even: 48.00%
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SOFT AND HARD GELATIN CAPSULES (VEGETABLE AND NON VEG. BASE)

A capsule is a shell or a container prepared from gelatin containing one or more medicinal and/or inert substances. The gelatin capsule shell may be soft or hard depending on their formulation. The term capsule derived from the Latin Capsula meaning small box. In 1833, Mothes first introduced the soft capsule (soft gel), which then in 1838 the invention is patentable. Hard Gelatin itself is discovered by Lehuby in 1846. Capsule can be used for internal usage (orally, through the nose, through the body cavity) and external usage (outside of the body). Capsule is a solid particle which has a size of 0.1 to 10,000 ?. According to the pharmacopoeia of Indonesia, the capsule is a solid dosage of the drug in hard or soft shell that can be dissolved. Shells are generally made of gelatin, can also be made from starch or other suitable material. Gelatin is defined as a product obtained by the partial hydrolysis of collagen derived from the skin white connective tissue and bones of animals. Gelatin derived from an acid treated pre curser is known as type A and gelatin derived from an alkali treated precursor is known as type B. Gelatin is a protein and in aqueous solution forms a hydrophilic colloid, leading to complex behavior. As a normal constituent of plant and animal tissues, it is essential to their growth. It occurs especially in seeds, the yolk of eggs, the nerves and brain and bone narrow, usually in the form of lecithins or glycero phosphates. It is an essential constituent of bones in the format calcium phosphate. Bone contains about 58% calcium phosphate plus some calcium carbonate, fat and nitrogenous organic matter. Technical gelatin generally refers to the gelatin that is used for non edible purposes. Uses & Applications The industry recognizes four different kinds of gelatin, edible, technical, photographic and pharmaceutical. Gelatin is widely consumed food, and it is popular dessert which is easily assimilated and even helps in the digestion of other foods by forming an emulsion with fats and proteins. Gelatin has played an important part in the rapid development of the motion picture and photographic industry. It is coated on the film base, constituting the sensitized emulsion of the light sensitive silver salts. Technical gelatin is quite an arbitrary name applied to small amounts used for miscellaneous purposes, such as for sizing paper, textiles and straw hats. Gelatin is used by pharmaceutical houses for making capsules and as an emulsifier. Advantages of Hard and Soft Gelatin Capsule Hard: Rapid drug release possible, Flexibility of formulation, Sealed HGCs are good barriers to atmospheric oxygen. Soft : High Accuracy/precision possible, Hermetically sealed (inherently), Possible bioavailability advantages, Reduced dustiness; lack of compression stage in manufacture, Possible reduced gastric irritancy compared to tablets and hard shell capsules, Specialty packages available. Market Survey Today Gelatin is a vital ingredient in the most popular drug delivery systems in the world such as two piece hard capsules, soft capsules, tablets, coated tablets, mini, micro capsules etc. The global gelatine market is set to continue its rise with gelatine consumption forecast to reach 395.84 thousand metric tons by 2017. Continued growth in the gelatine market is being fuelled by an aging population, focus on healthcare and increasing demand from end use industries such as food & beverage, nutraceuticals and pharmaceuticals. US based global industry Analysts( GIA) said the global gelatin market is growing fast the farm estimates that it will reach 357800 metric tons by 2015 driven by increasing demand for gelatin as bio material in cosmetics and from developing countries. Few Indian Major Players are as Under: A B L Biotechnologies Ltd. A C G Arts & Properties Pvt. Ltd. Capsugel Healthcare Ltd. Chemcaps Ltd. Dinesh Remedies Ltd. Healthcaps India Ltd. Medi Caps Ltd. Natural Capsules Ltd. Sunil Healthcare Ltd.
Plant capacity: 2880000 Nos. /dayPlant & machinery: 397 Lakhs
Working capital: -T.C.I: 637 Lakhs
Return: 36.00%Break even: 43.00%
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CEMENT WATER PROOFING COMPOUND - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Water seepage is a major problem in construction industries particularly when the buildings are constructed in the damped environment. A large number of water proofing compounds containing hydrophobic groups are used. Majority of such compounds block the pores at the outer surface but do not affect the pores inside. Due to percolation of water inside, the outer surface is ruptured in due course of time. Because of this, number of harmful ions enter inside and make the structure weak and less durable. Water proofing in buildings is the core requirement for the life of the buildings as well as the quality of the life of the occupants during and before construction we should take measures to the treatment process before construction it should be ensured that the water logging conditions of the site be treated by proper foundation design with adding chemicals to the footings concrete and maintaining proper slope and drainage of the ground area surrounding the building and preferably cavity wall construction be adopted to prevent dampness inside the building and while roof casting commercial grade calcium chloride should be mixed with the concrete which will give quick setting and water proofing qualities to the roofs and also if proper slope is provided during casting it will also help in the free flow of the storm water without any heavy terracing treatment Using of the cavity wall CC blocks for masonry purpose will also help in the good water proofing as well as less thick plaster on the wall sides which proves to be economic also other factors like Rain water pipes Etc should be diverted to storage tanks for water harvesting that will give us an additional advantage of saving water. Uses and Applications Cement water proofing compounds or water repellent agents are widely used in civil construction works. Water proofing compounds are used in the structural and industrial construction works to make them completely impervious to water and water vapour, whether or not the water is under pressure. Their wide range of uses and applications are as follows: Water proofing compounds are used as an important ingredient in the masonry works like dams, canals etc. Water proofing agents or water repellents is used in structural and industrial works. Market Survey Among the various varieties of cement, the most commonly used in India is the Ordinary Portland Cement (OPC), which is popularly known as grey cement. Though specialised varieties of cement are gaining popularity, currently their share in the total cement consumption is negligible. The extent of under development of specialised cement used in European countries use some form of construction chemicals, while, in India, the corresponding figure is only 4%. The Indian cement industry is highly fragmented with the top few accounting for more than 50% of the industry capacity. The rest is distributed among the large number of small players. The cement industry in India has come forward as the second largest in the world, showing a total capacity of around 230 MT (including mini plants). However, on account of low per capita consumption of cement in the country (156 kgs/year as compared to world average of 260 kgs) there is still a huge potential for growth of the industry. Few Indian Major Players are as Under: C I C O Technologies Ltd. Chembond Ashland Water Technologies Ltd. Chemicals & Plastics India Ltd. Ion Exchange Speciality Chemicals Ltd. Nalco Water India Ltd. P I B C O Ltd. Pidilite Industries Ltd. ?
Plant capacity: 3000 Liters /dayPlant & machinery: 24 Lakhs
Working capital: -T.C.I: 419 Lakhs
Return: 52.00%Break even: 33.00%
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MUNICIPAL SOLID WASTE (MSW) MANAGEMENT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Waste is an unavoidable by product of human activities. Economic development, urbanization and improved living standards in cities increase the quantity and complexity of generated solid waste. If accumulated, it leads to degradation of urban environment, stresses natural resources and leads to health problems Cities in are facing a high level of pollution; the situation in developing countries is more acute, this is partly caused by inadequate provision of basic services like water supply, sanitation facilities, transport infrastructure and waste collection Municipal corporations of the developing countries are not able to handle the increasing quantity of waste, which leads to uncollected waste on roads and other public places. There has been a significant increase in MSW (Municipal Solid Waste) generation in India in the last few decades. This is largely because of rapid population growth and economic development in the country. Solid waste management has become a major environmental issue in India. The per capita of MSW generated daily, in India ranges from about 100 gm in small towns to 500 gm in large towns. MSW in cities is collected by respective municipalities and transported to designated disposal sites, which are normally low lying areas on the outskirts of the city. The limited revenues earmarked for the municipalities make them ill equipped to provide for high costs involved in the collection, storage, treatment, and proper disposal of MSW. As a result, a substantial part of the MSW generated remains unattended and grows in the heaps at poorly maintained collection centres. The choice of a disposal site also is more a matter of what is available than what is suitable. Market Survey Modernization and progress has had its share of disadvantages and one of the main aspects of concern is the pollution it is causing to the earth be it land, air, and water. With increase in the global population and the rising demand for food and other essentials, there has been a rise in the amount of waste being generated daily by each household. This waste is ultimately thrown into municipal waste collection centres from where it is collected by the area municipalities to be further thrown into the landfills and dumps. Municipal solid waste (MSW) in India has been increasing by about 60 percent per day per person compared to 20 years ago due to the population and robust economic growth the country is enjoying. Thus, managing solid waste management and disposal (SWMD) has become a critical problem for the government due to unstructured management plans and higher awareness of public health and better education. Currently most wastes are disposed into poorly managed control tipping with little or no pollution protection measures. This conventional disposal method is land dominance with poor maintenance and the payment for the use of it is currently made indirectly through the annual housing assessment fee and unknown to the households. There are uncertainties in public awareness and attitudes towards the solid waste disposal (SWD) issues and these concerns relate to the public demand or WTP for the service characteristics of various better disposal technologies that are offered. Waste Minimization is a process of reducing waste produce by individuals, communities and companies, which reduces the impact of chemical wastes on the environment to the greatest extent. Household level of proper segregation of waste, recycling and reuse. Cost Estimation Capacity : 390 MT/Day Refused Derived Fuel : 90 MT/Day Compost Derived Fuel: 240/MT/Day Recyclable Waste : 60/MT/Day
Plant capacity: -Plant & machinery: 2522 Lakhs
Working capital: -T.C.I: Cost of Project : 2962 Lakhs
Return: 38.00%Break even: 33.00%
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Glazed Wall and Floor Tiles - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Tile is a manufactured piece of hard wearing material such as clay, ceramic, stone, metal or even glass. It is a surfacing unit, used for covering roofs, floors, walls and countertops. Ceramic and porcelain tiles are manufactured by pressing clay and other materials into shape and firing it at high temperatures, giving it the hardness it is known for. The bisque (body) of a tile may then be glazed, or left unglazed depending on its intended use. Tile is a popular flooring choice for many reasons. Wide varieties of tile offer colors, patterns, and textures that enhance any interior or exterior. Tile for flooring and wall covering is also one of the earliest manmade building materials and endures all kinds of wear while retaining their beauty. The two distinctive types of kiln fired tile are ceramic and porcelain. The basic difference between porcelain and ceramic is the end result out of the kilns. Ceramic is the most common type and is made by baking clay in a conventional kiln at average temperature. However, porcelain tiles are made from fine grain clay fired at an extremely high temperature. As a result they are highly resistant to staining and wear. Uses & Applications Glazed Ceramic wall and floor tiles look great in all types of spaces, indoor and outdoor, public and private. Ceramic Glazed tiles are made of porous body with a coating of white or colored Glaze. These are used extensively in the Bathrooms, Kitchen in modern buildings and in Hospitals and Analytical Laboratories, Toiletries attached to Railway platforms. This is because of this products have properties like good resistance to weather and chemicals, having high strength, hard, glossy surface with different colors and pleasing appearance. In the near future the chances for replacing these items by other materials look very bleak. These tiles are rather cheap, easy to clean, have more life and are available in pleasing colours. Advantages Easy to Clean and Hygienic, Anti Allergenic, Low Maintenance, Resistance and Durability , Traffic, Eco Sustainable, Non Slip, Versatility, Warmth, Mixing and Matching (with Other Materials) and Luminosity. MARKET SURVEY The markets of ceramic glazed Tiles are very bright since its demand is increasing at a faster rate. The reasons are not far to seek. The improved living standard coupled with good economic situation along with supporting Govt. policies for housing sector speak itself for the demand for these products. Side by side population growth is also creating a positive demand position of these products. These items form an essential and integral part of consuming sector like housing, educational and research institutions, hospitals, Industries, hotels, restaurants, cinema halls and other public places. The demands of these products also increase by the need of renovation works of the old above similar buildings. The housing Development Finance Corporation and other Govt. Corporations and Banks for financing housing will go a long way for the demand of these products. This resulted in a sort of boom in the industry.
Plant capacity: 6000 Sq Mt/DayPlant & machinery: Rs. 1463 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 3011 Lakhs
Return: 81.00%Break even: 38.00%
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Coir Mattresses - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Coir fibres are extracted from the husks surrounding the coconut. It is a common experience that fibres detached from the coconut skin are quite hard to break by simple tension, hence by pulling from both sides. Excellent properties of resistance to wear and easy availability in countries, where coconut palms are widespread, have allowed coir to be employed for a variety of uses, e.g., for manufacturing toys, bags and carpets. Coir is popularly known as the golden FIBRE. It is extracted from the fibrous husk of the coconut shell. Coconut husk is a residue from coconut production, comprising approximately 30 wt. % coir fibres and 70 wt. % coir pith. It is used to manufacture a wide range of products such as ropes, mats, mattresses, baskets, brushes and brooms. Around 50 per cent of the coconut husk is used for making coir. Mixture of coir fibre and latex is steam heated, pressed and vulcanized to produce mattresses. Types & Structure of Coir Fibre There are two main types of coir fibre first is Brown Coir, from fully ripened coconut husks; strong and resistant to abrasion, it is used in brushes, floor mats, and upholstery padding and White Coir, from husks of coconuts harvested just before they ripen; softer and less strong, it is spun into yarn, used for ropes and mats. Uses and Applications A small amount is also made into twine. Pads of curled brown coir fibre, made by needle felting (a machine technique that mats the fibres together) are shaped and cut to fill mattresses and for use in erosion control on river banks and hillsides. A major proportion of brown coir pads are sprayed with rubber latex which bonds the fibres together (rubberized coir) to be used as upholstery padding for the automobile industry in Europe. The material is also used for insulation and packaging. The major use of white coir is in rope manufacture. Mats of woven coir fibre are made from the finer grades of bristle and white fibre using hand or mechanical looms. Coir is recommended as substitute for milled peat moss because it is free of bacterial and fungal spores. White coir also used to make fishing nets due to its strong resilience to salt water. In horticulture, coir is a strongly recommended substitute for sphagnum moss because it is free of bacterial and fungal spores, and produces good results without the environmental damage caused by peat mining. Coir is also useful to deter snails from delicate plantings. Coir is also used as a growing media in intensive glasshouse horticulture. Advantages of Rubberized Coir Mattresses A coir mattress is typically made similarly to other synthetic core mattresses. Coir mattresses will usually have layers of coir fibers finished with quilting or cloth cover on both sides. Advantages of rubberized coir mattresses are: Coir's moisture reducing and ventilation abilities give coir mattress the feel of a cool sensation and relaxation, Coir has natural springy quality coir which makes it very supportive, Coir is a hygroscopic material and hence is absorbs moisture from the air. It generally retains 8 to 10% moisture. This gives the cool sensation in the coir mattress, Coir is naturally anti dust mite which means it is perfect for all allergy sufferers, there are no adverse impacts on the environment and no harmful chemicals are used in making of a rubberized coir mattress. The factory does not emit any pollutants and rubberized coir mattresses are eco friendly, Coir being a natural product is Flame Retardant, etc.
Plant capacity: 390 Nos./DayPlant & machinery: Rs. 151 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 659 Lakhs
Return: 28.00%Break even: 61.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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