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Fast Moving Consumer Goods (FMCG) Projects, Non-Durable Items, Consumer Packaged Goods (CPG), Packaged Foods, Beverages, Toiletries, Over-the-Counter Drugs and many other Consumables

Fast Moving Consumer Goods (FMCG) goods are popularly named as consumer packaged goods. Items in this category include all consumables (other than groceries/pulses) people buy at regular intervals. The most common in the list are toilet soaps, detergents, shampoos, toothpaste, shaving products, shoe polish, packaged foodstuff, and household accessories and extends to certain electronic goods. These items are meant for daily of frequent consumption and have a high return.

The Indian FMCG sector with a market size of US$14.8 billion is the fourth largest sector in the economy. The FMCG market is set to double from USD 14.7 billion in 2008-09 to USD 30 billion in 2012. FMCG sector will witness more than 60 per cent growth in rural and semi-urban India by 2010. Indian consumer goods market is expected to reach $400 billion by 2010.Hair care, household care, male grooming, female hygiene, and the chocolates and confectionery categories are estimated to be the fastest growing segments. At present, urban India accounts for 66% of total FMCG consumption, with rural India accounting for the remaining 34%. However, rural India accounts for more than 40% consumption in major FMCG categories such as personal care, fabric care, and hot beverages. In urban areas, home and personal care category, including skin care, household care and feminine hygiene, will keep growing at relatively attractive rates. Within the foods segment, it is estimated that processed foods, bakery, and dairy are long-term growth categories in both rural and urban areas.The growing incline of rural and semi-urban folks for FMCG products will be mainly responsible for the growth in this sector, as manufacturers will have to deepen their concentration for higher sales volumes.

Major Players in this sector include Hindustan Unilever Ltd., ITC (Indian Tobacco Company), Nestlé India, GCMMF (AMUL), Dabur India, Asian Paints (India), Cadbury India, Britannia Industries, Procter & Gamble Hygiene and Health Care, Marico Industries, Nirma,Coca-Cola, Pepsi and others.As per the analysis by ASSOCHAM, Companies Hindustan Unilever Ltd , Dabur India originates half of their sales from rural India. While Colgate Palmolive India and Marico constitutes nearly 37% respectively, however Nestle India Ltd and GSK Consumer drive 25 per cent of sales from rural India.

A rapid urbanization, increase in demands, presence of large number of young population, a large number of opportunities is available in the FMCG sector. The Finance Minister has proposed to introduce an integrated Goods and Service Tax by April 2010.This is an exceptionally good move because the growth of consumption, production, and employment is directly proportionate to reduction in indirect taxes which constitute no less than 35% of the total cost of consumer products - the highest in Asia.. The bottom line is that Indian market is changing rapidly and is showing unprecedented consumer business opportunity.

 

 

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Baby & Adult Diapers & Sanitary Pads - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study,Investment Opportunities,Plant Layout

A diaper or nappy is a kind of underwear that allows one to defecate or urinate in a discreet manner. When diapers become soiled, they require changing; this process is often performed by a second person such as a parent or caregiver. Diapers are primarily worn by children who are not yet potty trained or experience bedwetting. . However, they can also be used by adults with incontinence or in certain circumstances where access to a toilet is unavailable. These can include the elderly, those with a physical or mental disability, and people working in extreme conditions such as astronauts. It is not uncommon for people to wear diapers under dry suits. Ever since their introduction several decades ago, product innovations include the use of superabsorbent polymers, resealable tapes, and elasticised waist bands. They are now much thinner and much more absorbent. The product range has more recently been extended into children's toilet training phase with the introduction of training pants and pant diapers, which are now undergarments. Modern disposable baby diapers and incontinence products have a layered construction, which allows the transfer and distribution of urine to an absorbent core structure where it is locked in. Basic layers are an outer shell of breathable polyethylene film or a nonwoven and film composite which prevents wetness and soil transfer, an inner absorbent layer of a mixture of air-laid paper and superabsorbent polymers for wetness, and a layer nearest the skin of nonwoven material with a distribution layer directly beneath which transfers wetness to the absorbent layer. Other common features of disposable diapers include one or more pairs of either adhesive or velcro tapes to keep the diaper securely fastened. Some disposable diapers include fragrances, lotions or essential oils in order to help mask the scent of a soiled diaper or to protect the skin. Care of disposable diapers is minimal, and primarily consists of keeping them in a dry place before use, with proper disposal in a garbage receptacle upon soiling. Uses and Applications Diapers are primarily worn by children who are not yet potty trained or experience bedwetting. . However, they can also be used by adults with incontinence or in certain circumstances where access to a toilet is unavailable. Babies may have their diapers changed five or more times a day. Parents and other primary child care givers often carry spare diapers and necessities for diaper changing in a specialized diaper bag. Market Survey Today, the global market for absorbent hygiene products is over US $ 50 bn (including wipes). The evolution of hygiene products in Europe and the NorthAmerica has taken 4 to 5 generations. Feminine care was introduced over 100 years ago. Baby diapers were invented 60 years ago. Adult incontinence products appeared 30 years ago. a research report by RNCOS, “Indian Baby Care Market Analysis”, found that the market of disposable diapers is growing at snail pace compared to other segments of the baby care market. Diapers’ market reached an estimated INR 1.23 Billion in 2010, posting annual growth of around 12% from 2009. Although, there is a huge potential for diaper market in India as mostly the urban population is using it for their babies, the rural population still lags in it. Many established brands, such as P&G, Kimberly-Clark, and Nobel hygiene are continuously adopting steps to grab more and more market share in this huge untapped market. Further research reveals that the Indian baby care market has substantially grown over the past few years and caught the attention of many international players. India continues to enjoy a healthy birth rate compared to other economies, coupled with the increasing level of disposable income of the working class, which is expected to be sustained for a healthy growth momentum in future. The Indian disposable diaper market is currently pegged at nearly Indian Rupees (Rs) 700m ($17.4m, E12.6m) and 30,000 tonnes/year, and is estimated to grow between 5-10% annually. It comprises brands like Huggies (60% market share) and Pampers (30%) from multinationals Kimberly Clark and Procter & Gamble, respectively. Domestic consumer products major Godrej's Snuggy is the third-largest brand of diapers in the Indian market, with a 10% share. Analysts say it will take some time for the baby diaper market in India to pick up. According to Carlos Richer of Richer Diaper Consulting Services, India has about 45% more infants than China and almost six times more babies than the US. Few Indian Major Players are as under: Carewell Hygiene Products Ltd. Diapers India Ltd. Godrej Hygiene Products Ltd. Gufic Biosciences Ltd. Johnson & Johnson Ltd. Kimberly Clark Lever Pvt. Ltd. Procter & Gamble Hygiene & Health Care Ltd. Regency Diaper Inds. Ltd. Softouch Hygiene Products (Mkt) Ltd. Tainwala Personal Care Products Pvt. Ltd.
Plant capacity: Baby Diapers:45,000.0 Pckts/Day.,Adult Diapers:18,000.0 Pckts/Day., Sanitary Pads:63,000.0 Pckts/Day.Plant & machinery: Rs.855 Lakhs.
Working capital: -T.C.I: Cost of Project :Rs.2984 Lakhs.
Return: 32.00%Break even: 39.00%
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Sanitary Napkins - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Sanitary napkins have an important place in women's history and in the history of technology. 19th Century research into disposable sanitary napkins marked the humble beginnings of a new era of gynecological sanitary. Disposable sanitary napkins started to be available in the markets only around the year 1895. Its production is a form of porous item that has the capability of absorbing the flow. It comes under Nonwoven fabrics which are sub-categorized under technical textile. Technical textiles are the textile materials which are primarily used for their technical performance and functional properties rather than their aesthetic or decorative characteristics. The 1st sanitary napkins were in the form of a cotton wool or similar stringy rectangular structure, sheathed with an absorbent liner. They are made from a number of types of fabric — most often cotton flannel, or hemp (which is highly absorbent and not as bulky as cotton) which results in high degree of softness and loosely fitted fibers. They are highly absorbent and are made of clean fibres that do not have an unpleasant odour when wet or dry. It posses sufficient wet strength treated with wetting agents or wet strength imparting resins such as urea formaldehyde or Melamine resins. Generally absorption paper, waterproof paper crushed pulp, and non-woven cloth or rayon paper is used as raw material. Absorbency is also probably the most important quality of sanitary napkins. That is why it is basically used for drying or absorbing purpose. This basic and advantageous property of sanitary napkin also helps reducing discomfort. It is important that such sanitary napkins be breathable. Since, it is a vital characteristic for comfort and health. Heat and moisture retention create an environment that favors bacterial development. Many women experience irritation and rash when using regular napkins and most of the bacteria that cause women’s diseases are anaerobe, which means they will die within 30 seconds to 1 minute in oxygen. That is why it is so important for sanitary napkins to be breathable. Uses and Applications Sanitary Napkins are exclusively used by adult girls & Ladies around the world during for maintaining physical aid & to avoid wetting or staining of the clothes. Mostly Sanitary Napkin is not reusable. Its use is much popular amongst the educated class of adult girls & ladies. Market Survey Today, the global market for absorbent hygiene products is over US$ 50 bn (including wipes). Although they are not yet the national standard, sanitary napkins are being perceived as more of a necessity and less of a luxury in India. Urban women make up 20% of the country’s sanitary napkin market. In 2008, there were 96 million women in urban India and, at that time, it was projected that that number would increase by 17% to 1.2 billion women in 2013. With this predicted population growth, the sanitary napkin market could potentially be valued at as much as USD$365m, up from US$166.1m in 2008. The total market for tissue and hygiene products grew by 18% in terms of both volume and value sales in 2011. The market for tissue and hygiene products will continue to grow over the forecast period, backed by various demographics factors, including the increasing role of women in Indian society, greater accessibility of these products to semi-urban and rural areas, and increasing affordability due to a rise in disposable income. The increasing awareness of health and hygiene are driving sales in India. The total market size of sanitary napkins was estimated at over two and half billion pieces in 2006-07 with a value at about Rs 4.7 bn. While the urban market has been growing at 20%, the rural market is growing at 7%. Overall, segment is annually growing at an average of over 9% for quite some time. Until 1993, belted sanitary napkins were the largest segment, in that segment, Johnson & Johnson's Carefree con-trolled about half the market. Along with its beltless brand, Stayfree, share could be estimated at around 75%. Beltless napkins now have catapulted to a share of over 70% of the market. Johnson's overall market share is down to 46% and P&G has gained a penetration of 43%. Few Indian Major Players are as under: Carewell Hygiene Products Ltd. Godrej Consumer Products Ltd. Gufic Biosciences Ltd. Hindustan Unilever Ltd. Johnson & Johnson Ltd. Kimberly Clark Lever Pvt. Ltd. Procter & Gamble Hygiene & Health Care Ltd.
Plant capacity: 576,000 Pcs/Day.Plant & machinery: Rs.134 Lakhs
Working capital: -T.C.I: Cost of Project: Rs.1624 Lakhs.
Return: 35.41%Break even: 34.00%
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PAPAD PLANT (AUTOMATIC)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The Word "PAPAD" is quite familiar with Indians. Papad is a common Indian food normally taken with meals. Some people take it along with tea also. It is a food which is liked by people of all states, people doing all type of occupations. It is well within the reach of common people. Papad can be exported to other countries and can earn valuable foreign exchange as people in other countries have also taken interest in this food item. Some time before papads were made at home by the ladies and most of them know the process of making them. At present also some of the housewives are making these, but their number has decreased considerably. However, they used to make them for their captive uses only. Whereas modern ladies don't want to take trouble of making them at homes because of a number of reasons as follows: They are not free as ladies have also started working in offices like men, they don't have ample space in their houses for making them, fresh papads are available in the market (all types), they have become sophisticated and don't want to make them in their homes. Papad's are of different types i.e. made from urad dal, potatoes, rice etc. However, process of making all of them is very simple and absolutely identifical except the formulations which may change according to one's taste. Papad's may be made by using red or black pappers and their quantities may also be altered to make the product strong or light in chilly. Normally papads are made round in shape and are thin like paper. All sizes and types of papads are available in the market and can be manufactured also under one shed with almost the same plant and machineries. Papads are largely consumed by Marwadi's. There are people who like them so much that they don't enjoy the meal unless and until papad is also served along with it. However, mostly it is eaten by frying in ghee or oil. Raw papad is quit flexible and don't crack when twisted and turned many times. After roasting and drying raw papad, becomes crisp and produces sound when eaten. it is also very tasty. USES & APPLICATION They are available in both red and black papad and with different formulations, thus cater to the taste of various people. They do not take much time in roasting and frying and is a sort of ready to eat food. The papad bariyan are not only consumed in houses but also these are consumed in notches, restaurants, Dhabas also the people who are going to Picnic, meals etc. They also eat these by scating in gardens parks etc. MARKET SURVEY A typical, average middle class Indian family did not have a standard breakfast on a regular basis like its Western counterpart. Those who did have breakfast consumed milk, snacks, bread, butter, jam or local food preparations like dalia idlies, parathas and the like as convenient..Estimated at a modest Rs 2.5 bn, the market includes cornflakes, muesli, pancakes, oatmeal and porridge. It is growing fast not only because of macro factors, such as acceptance of packaged food and rising household incomes but also because companies have become innovative. The market is estimated to be growing annually up to 30%, and with modern retail providing new recipes of the contemporary products, Indian and Western, a strong wave of growth is anticipated. The biggest snacks company in the country, FritoLay, a division of PepsiCo India Holdings, has already entered the breakfast cereal segment in a big way. The company introduced its high-fibre breakfast cereal, Quaker Oats, and is working on variants and flavours in this range. The instant noodle market estimated to be valued at Rs 5.5 bn and growing at 15%, has some major players, such as Nestle, Indo Nissan Foods, International Best foods. The Wai Wai brand of soup-based instant noodles of Nepal Thai Foods of the Chaudhary group had entered into a technical collaboration with the CG Foods India, a subsidiary of the USD 300 mn Cinnovation group, and invested Rs 400 mn in the manufacturing facilities in Uttarakhand and Sikkim. Wai Wai claimed over 50% market share in West Bengal and North East and around 16% countrywide. The overall size of the snack food market is estimated at Rs 45 to Rs 50 bn. The market is reported to be growing at 7 to 8 % annually. The organized snacks category is sub-divided into the traditional segment (bhujia, chanachur and the like), Western segment (potato chips, cheese balls etc.) and the newly established finger snacks segment, which is an adaptation of traditional offerings in the western format. In the Rs 19 bn branded (organised) snacks market, constituting over 40% of the market by value, Frito-Lay is estimated to command a market share of 45%, followed by Haldiram at 27% and ITC at 16%. The branded snacks market accounted for 16% by value and 12% by volume sales in 2007. According to a projection by Euromonitor International, the branded snacks market is growing at a compounded annual growth rate of 14% and reached a value of Rs 35 bn in 2012. PRESENT MANUFACTURERS Bikaji Marketing Ltd. Desai Brothers Ltd. Empire Spices & Foods Ltd. Madhur Industries Ltd. R C L Foods Ltd. Shri Mahila Griha Udyog Lijjat Papad Sunrise Spices Ltd.
Plant capacity: 250 Kgs/DayPlant & machinery: Rs. 12 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 40 Lakhs
Return: 47.84%Break even: 44.38%
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SANITARY PADS/NAPKINS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The Sanitary napkin industry is closely connected with the mode of life, which is in turn directly correlated to housing. Accordingly this industry has always grown by keeping space with improvement in living and it is new indispensable for sanitary in modern housing. In India, the technology for sanitary napkins available by processing of raw cotton spinning and weaving of napkins. On small scale, the processed cotton is purchased which is spinned and woven. Sanitary napkin is a product used by women during the menstrual period to treat menstruation. It is one of the daily necessities for women. Most napkins will prevent leakage. Kotex were first manufactured as bandages during World War I. Kotex are a product of the Kimberly-Clark company. In 1914 this (then) conservative supplier of paper developed absorbent wadding from processed wood and dubbed it Cellucotton. Five times as absorbent as cotton and costing only half as much, Cellucotton was used to bandage wounds in World War I. (Kimberly-Clark agreed to provide it to the War Department at cost, refusing the chance to make a healthy profit.) After the war, Kimberly-Clark faced the question of what to do with Cellucotton. The company hit upon the notion of marketing disposable sanitary napkins. Prior to this invention, women used and reused cloth rags – this was indeed groundbreaking stuff. The resulting product was first marketed as Cellunap, a contraction of "Cellucotton napkins." Immediately upon hire, Kimberly-Clark's first marketing agency (Charles F.W. Nichols Company) suggested changing the name to Kotex, short for "cotton textile". Previously, in Japan, absorbent cotton was used for the purpose. But the use of absorbent cotton limited bodily movement considerably. Because of intensive improvement and progress of sanitary goods after World War II, sanitary napkin is replaced absorbent cotton in many countries today since it is clean & it can be carried easily, and since it is thrown away after once used. Generally absorption paper, waterproof paper crushed pulp, and non-woven cloth or rayon paper is used as raw material. Sanitary Napkin for Ladies monthly uses well done enterprises can provide not only the standard type sanitary napkin machine but also the specified machinery for producing any type sanitary napkin according to the requirement & specifications. Extending to the abilities of own engineering, the machinery for producing maternity pad, adult's pad is also available. 75% 0f women experience itching and pain during their menstrual period which is mostly caused by the use of to sanitary Pads that are not air permeable, so they cannot reduce moisture. Sanitary pads can also harbor bacteria as they are not sterilized products. A woman will use an average of 10000 pieces of sanitary napkins within 30 to 40 years in her entire lifetime. Having a trusted brand of sanitary napkins has become paramount for every modern woman. Not only must the sanitary napkin provide comfort and safety, but also enhance every woman's health and lifestyle. Here in this report, details of well-done napkin making plant is given. However, the composition of sanitary napkin & a typical layout for crushed-pulp Type Napkin Making Plant is also described. USES & APPLICATIONS Sanitary Napkins are exclusively used by adult girls & Ladies around the world during their menstrual periods as a means of maintaining physical aid & to avoid wetting or staining of the clothes. Sanitary Napkin is not reasonable & it is to be thrown away only, when it is saturated with wet liquids. Its use is much popular amongst the educated class of adult girls & ladies. MARKET SURVEY The Industry in India is of recent origin. The first unit is to manufacture viscous napkin filament yarn. Sanitary napkins have an important place in women's history and in the history of technology. 19th Century research into disposable sanitary napkins marked the humble beginnings of a new era of gynecological sanitary. Disposable Sanitary Napkins appeared in Germany as early as the 1880s but were unavailable to American women because of the Comstock Laws. Women protection during their “critical” days is not a problem in a modern world. Great variety of different types of sanitary facilities is provided on the market. Sanitary facilities obviously don’t cause any significant environmental impact during use, but they do during production as well as final waste utilization stages. If somebody would like to make choice among them relying not only on prices and personal preferences but also on environmental friendliness of the product, life cycle assessment should be the main instrument designed to assess product’s environmental impact and compare different types of sanitary facilities referring to this assessment. Hindustan Lever (now Hindustan Unilever), Johnson & Johnson and Procter & Gamble have been the lead players in sanitary napkins market. The Unilever-Kimberly Clark joint venture had earlier entered the Indian market with its brand, Kotex, in competition with the market leader, Whisper of Proctor & Gamble. Until 1993, belted sanitary napkins were the largest segment. In that segment, Johnson & Johnson's Carefree con-trolled about half the market. Along with its beltless brand, Stayfree, its share could be estimated at around 75%. Beltless napkins now have catapulted to a share of over 70% of the market. Johnson's overall market share is down to 46% and P&G has gained a penetration of 43%. Kimberly Clark had launched upgraded Whisper with Wings brand, priced only 5% higher than the regular Whisper brand. After the launch of Whisper Extra Dry from Procter & Gamble, Johnson & Johnson came in with Stayfree Spirit. PRESENT MANUFACTURERS Carewell Hygiene Products Ltd. Godrej Consumer Products Ltd. Gufic Biosciences Ltd. Hindustan Unilever Ltd. Johnson & Johnson Ltd. Kimberly Clark Lever Pvt. Ltd. Procter & Gamble Hygiene & Health Care Ltd.
Plant capacity: 576000 Pcs/DayPlant & machinery: Rs. 134 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 1624 Lakhs
Return: 35.41%Break even: 34.73%
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RICE MILLING UNIT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Rice (Oryza sativa L.) is one of the leading food crops of the world, and is produced in all the continents. Rice was an important food even before the dawn of written history. One centre of origin of cultivated rice is thought to have been in South east Asia. That is in eastern India. Indo- China and Southern China, Another probably was in Africa. Rice is one of the most important food grains. It is used in almost all homes as eatables. It has good filling capacity as a food grains. Rice is one of the leading food crops of the world. However, a comparatively small amount of rice moves in world because a high percentage of the world rice crop is consumed in the countries where it is produced. Human civilization has depended upon cereals from its dawn. Rice is the principal cereal group grown in warm humid areas of subtropical region mainly Pakistan, India, Burma, Indo China, Japan etc. Maize is an important cereal grown in America, South Africa, Argentina, Brazil USSR & China. Rice is generally considered to be a tropical crop. It is, however, an important crop in subtropical and temperature zones. Rice is in fact the principal cereal food in Asia and in some countries in Africa and Latin America and is used as food in all countries in the world. In many Asian countries, the average individual gets half or more of his total calorific intake from rice. The "Soutellum" divide the "Endosperm" which is the main starchy portion of the grain, from the "ambary" or germ". The purposes of rice milling are to separate the husk (shelling) and the outer bran forms the kernel. The crop area and production of rice in the world are second only to wheat. The world Rice Crop area is only about 58% as much as that for wheat. Over 95% of the world production of rice is used for human food. The production in India (about 40 million tonnes) forms about 40 percent of total production of all food grains. There are a number of big rice plates in India apart from about 60,000 small rice mills of less than 2 tonnes per hour capacity. However, there is still a scope for setting up mini rice plant in various parts of India with a view to meet the local demand and providing employment to local people. Brown rice has a greater food value than white, Because the outer coating of brown rice contains added minerals and protein, As a food rice is low in fat and (compared with other cereal grains) in protein. Brown rice is considered to hold greater food value than its white grain counterpart. Brown rice does not get milled, thereby keeping its darker color. Like white rice, brown rice has its husks removed during the cultivation process. Brown rice contains 8-percent protein and is a good source of thiamine, niacin, riboflavin, iron and calcium. Traditionally, brown rice is the least favorite of all the rice’s. The Rice milling is the process that helps in removal of hulls and bran’s from paddy grains to produce polished rice. Rice is rich in genetic diversity with thousands of varieties grown throughout the world. Rice has been one of man's most important foods. Today, this unique grain helps sustain two-thirds of the world's population. It is life for thousands of millions of people. It is deeply embedded in the cultural heritage of their societies. About four-fifths of the world's rice are produced by small-scale farmers and are consumed locally. Thus rice milling is the process of removing husk and part of bran from paddy in order to produce edible rice. Husk which is woody is not edible and must be first removed. A part of the bran (including germ) also should be remove to make the rice easy to cook and digest. USES AND APPLICATION All of the Principal cereal crops are used for food. Rice, wheat and Rye are used primarily as human food. Maize, sorghum, and Millet are important foods in some countries but are generally considered to be feed crops. Barley and oats have important uses for human food and beverages but most of the production is used for feed. Rice is used mainly as food in the form of whole milled grain cooked in water. It may also be used as flour, or in broken form. Rice is a fairly high cost commodity which limits its use in industrial products. However, rice milling by products have many uses. Since hulls or husks make up about 20% of the rough rice as it is received at the mill, considerable effort has been made to find uses for them. At one time most of the hulls were used as a fuel in the steam plants which provided power for rice mills but this is no longer a common practice. At present time hulls are used primarily in feeds, as an adjunct to prevent caking in fertilizers, for mixing with small seeded forage plants for reseeding ranges, for animal and poultry bedding, and as loose insulating material in walls of building and cold storage facilities. Finely ground hulls are also suitable for use in phenolic resins and in phenol formaldehyde plywood glues. Rice hulls are seldom used for the production of methyl alcohol, acetic acid, and other products because cheaper sources are available. They are not suitable for making paper or rayon pulps because of their short fibers and relatively low alpha – cellulose content etc. MARKET SURVEY Rice is one of the most important food crops of India in term of both area, production and consumer preference. India is the second largest producer and consumer of rice in the world. Rice production in India crossed the mark of 100 million MTnes in 2011-12 accounting for 22.81% of global production in that year. The productivity of rice has increased from 1984 kg per hectare in 2004-05 to 2372 kg per hectare in 2011-12. Indian share in global rice production has been hovering in the range of 19.50 to 24.52 % .Indian share dipped below 20 percent only in 2009-10. Production of rice in India is expected to drop this year from 104.3 million MT to 101.80 million MT (including 11.11 million MT rabi production) due to lower kharif output pegged at almost 90.69 million MT. PRESENT MANUFACTURERS A V I Export (India) Ltd. Agrawal Oil Extractions Ltd. Ambalica Enterprises Ltd. Ankit India Ltd. Arvind Kumar Nand Kumar Ltd. B C L Industries & Infrastructures Ltd. B G H Exim Ltd. Cargill India Pvt. Ltd. Chaman Lal Setia Exports Ltd. Daawat Foods Ltd. Dolphin International Ltd. Doon Valley Rice Ltd. Emmsons International Ltd. G R M Overseas Ltd. Goel International Pvt. Ltd. Graintec India Ltd. Jagdamba Foods Ltd. K J International Ltd. K R B L Ltd. Kohinoor Foods Ltd. L T Foods Ltd. Lakshmi Energy & Foods Ltd. M K International Ltd. Mega (India) Ltd. Modern Flour Mills Ltd. Navjivan Roller Flour & Pulse Mills Pvt. Ltd. Olam Exports (India) Ltd. Oswal Agro Furane Ltd. P K S Ltd. Padam Cotton Yarns Ltd. Petro Plast Industries Ltd. Punjab Basmati Rice Ltd. Punjab Greenfield Resources Ltd. R T Exports Ltd. Rameswarlal & Co. Ltd. Rashel Agrotech Ltd. Rei Agro Ltd. S K Roller Flour Mills Ltd. S S A International Ltd. Sachdeva & Sons Inds. Pvt. Ltd. Sachdeva & Sons Rice Mills Ltd. Shakti Bhog Foods Ltd. Shakti Bhog Snacks Ltd. Shree Giriraj Inds. Ltd. Shree Gobind Udyog Ltd. Shree Gopal Vanaspati Ltd. Shree Sanmati Rice Ltd. Shri Lal Mahal Ltd. Shri Lal Mahal Overseas Ltd. Shri Vardhman Overseas Ltd. Shri Vishnu Eatables (India) Ltd. Sri Ramalinga Choodambikai Mills Ltd. Sudarshan Overseas Ltd. Sun Agro Foods & Exports Ltd. Sunstar Overseas Ltd. Thapar Agro Mills Ltd. Unified Agro Inds. (India) Ltd. Usher Agro Ltd. Ushodaya Enterprises Pvt. Ltd. Victor Foods India Ltd.
Plant capacity: 289 MT/DayPlant & machinery: Rs. 236 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 1074 Lakhs
Return: 38.03%Break even: 46.93%
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Bread Plant - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Modern days are changing in every movement with the advance of scientific discovery. Due to the scarcity of time now human being changes their food habits. Nobody can pay much time for their preparation of food; everybody wants to get ready made fresh food, such that one can save time. Consequently, for the need of the modern age, different kind of instant and readymade foods are developed like instant tea, instant coffee, instant milk, instant rice etc. On the above point of view bakery products are cheaper and are accepted largely as readymade food. Now in the advancement of age, use of bakery foods will gradually increase and utilization of it will be proportional to increased population. Bread is most consumable wheat-based bakery product. It contains high nutritive value. They are easy to digest and compact in size, therefore, its consumption is increasing day by day. Indian bakery industry is spreaded over all small scale; large scale and house hold sectors. First bakery in India was set up in 19th century. At present there are 21 units in organized sector and many more in small scale, cottage and house hold sectors. Breads are manufactured from flour, sugar, salt shortening (one type of fat), dried bakery yeast, vegetables, fruits etc. Bread is manufactured through fermentation and baking process. The manufacturing process and techniques are so simple that they can easily be adopted for production at any level. Uses & Applications Bakery products in India are now in common use and are no more exclusive to a few households or classes of performs. Even then, unlike advanced countries where breads are considered basic essentials of a household budget, in India the element of capacity to pay continues to play a significant role . The outlay on bread, thus shares the character of discretionary expenditure rather than expenditure on basic is applicable. This necessity more in the case of biscuits than in the case of other bakery product. Variants of breads such as rusks have also found much acceptable among relatively poor households and workmen but other bakery products such as cakes, pastries, etc. specifically remain as the items of class consumption . Much attempt is being made to popularize bakery products among all because these products are considered easy, convenient and rather inexpensive means of taking food in hygienically prepared ready to eat form. A particular role in this direction is being played by use of both bread and biscuits as means of nutrition supplementation for large number of children, and locating and nursing mothers who are covered by various feeding programs run by number of social welfare agencies operating both at the state and the central level. It is hoped that with further modernization, with influence of urban consumption pattern, spread of industry and commerce and general change in eating habits shall gradually improve the share of rural consumption in the total market for bakery products. Few Indian Major Players are as under:- Bonn Nutrients Pvt. Ltd. Britannia Industries Ltd. Candico (I) Ltd. Daily Bread Gourmet Foods (India) Pvt. Ltd. Modern Food Inds. (India) Ltd. Nimbus Foods Inds. Ltd. Saturday Club Ltd.
Plant capacity: 15 Lakh PKTS/annumPlant & machinery: Rs. 69 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 158 Lakhs
Return: 39.00%Break even: 40.00%
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Shoe Polish In Aerosol Filling - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Shoe polish (or boot polish), is a waxy paste, cream, or liquid used to polish, shine, and waterproof leather shoes or boots to extend the footwear's life, and restore, maintain and improve their appearance. Various substances have been used as shoe polish for hundreds of years, starting with natural substances such as wax and tallow. Today, shoe polish is usually made from a mix of natural and synthetic materials, including naphtha, turpentine, dyes, and gum Arabic, using straightforward chemical engineering processes. Shoe polish is usually flammable, can be toxic, and, if misused, can stain skin. It should be used in a well-ventilated area with care taken to protect clothes, carpet and furniture. Aerosol type shoe polish Aerosol-type polishes have been extensively used for polishing shoes, automobiles, household care, etc. Conventionally, an aerosol is prepared by injecting a stock solution and a liquefied propellant gas, which serves to spray the stock solution with a suitable pressure, into a container under a predetermined pressure. Stock solution is generally prepared by dissolving an effective component in a solvent such as petroleum fraction, alcohol, water and synthetic solvent. The content of such stock solution in an aerosol-type polish composition is normally 55 to 70 % by volume based on the total polish composition. Uses & Applications Instantly shine any smooth leather Great for those last minute touch ups. Maximum protection for suede and nubuck shoes from stain and water damage Allows for quick cleaning of these materials. Keeps leather soft, supple, water and stain resistant Restores colour to scuffed leather shoes leaving a natural ?nish. Convenient and easy to use. Helps prolong the life of footwear. A user friendly pump action spray bottle. Ideal for air travel. Can also be used on smooth leather and suede Revives and rejuvenates the colour of any black suede or nubuck leather. Provides a fresh fragrance. Eliminates unpleasant footwear odours and provides shoes with a fresh aroma. Market Survey Increasing consumer awareness towards personal health and hygiene and their growing demand for different products are the major factors which are driving the global market of aerosol. One of the major factors driving the demand for propellants is the steady growth of the global aerosol market. However, various environmental and health risks associated with the use of propellants in aerosol products are expected to be a restraining factor for the market. Hydrocarbons including propane, n-butane, and iso-butane accounted for over 80% share of the total aerosol propellants market volume in 2012 and are expected to grow at CAGR of 4.5% from 2013 to 2019. Hydrocarbons, due to their lower cost and high compatibility with all the other old and new propellants, are widely used in aerosol products. In addition, they are on the Generally Recognized as Safe (GRAS) list which is another factor expected to drive market growth. With 7.7% share in total volume consumption in 2012, di-methyl ether (DME) was the second largest segment of the aerosol propellants market. Due to stringent environmental regulations the use of CFC has been phased out from all applications. However a small volume of CFC is still in use as an aerosol propellant and is being traded in the black market. With over 37% share in total volume consumption in 2012, Europe was the leading regional market for aerosol propellants and is expected to grow at a CAGR of 4.0% from 2013 to 2019. North America was the second largest market for aerosol propellants with 30.7% share in total volume consumption in 2012. Asia Pacific is expected to be the fastest growing region over the next six years, due to rising consumer income, increasing awareness, changing lifestyles and increasing demand for aerosol products. U.S. was the largest aerosol propellants consuming country in 2012, followed by China and Germany. The global aerosol propellants market was highly fragmented and consists of a large number of small and medium scale manufacturers. Global Aerosol Propellants Market is expected to Reach USD 23.2 Billion by 2019. Few Major Players are as under:- Shenyang Hanhuang Daily Necessities Co., Ltd. Pt. Jc Utama Tehnik Indonesia
Plant capacity: 3 Lakh PCS. /annumPlant & machinery: Rs. 12 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 48 Lakhs
Return: 36.00%Break even: 41.00%
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Packaged Drinking Water - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Water is the necessity of our daily life, it’s so important for us that we need clean, safe and sanitary water every day, and usually there’s a more strict inspection standard in the more advanced country. Potable spring waters containing, sulphur, iron, magnesium and other mineral salts occurring in certain regions are claimed to be beneficial to human metabolism. There are two kinds of drinking water in the market. One is the natural water, which is called mineral water. The other is processed water coming from underground or from the pipe of water plant, which is called R.O. water, space water or pure water. Mineral water comes from natural springs. It contains a lot of various kinds of chemical goods such as potassium, magnesium and calcium, which are healthy to our body. After the water is filtered and sterilized properly, it’s our first choice to use it. However, the shortcoming is that the source of mineral water is limited. On the other side, pure water doesn’t contain any nutrition, but it’s easy to be obtained and very clean after being processed. It tastes good with PH value 5-7?that’s the reason why people like it very much. Pure water is processed through different stages of a filter system such as sand, carbon, and Reversed Osmosis System. The water is passed from 5 micron through 1 to 0.2 micron filter. After that, pure water can be filtered to remove harmful materials with an efficiency of 96%. Uses Mineral water is bottled under very hygienic conditions under strict quality control before being marketed. Its major use is in five star Hotels and Hospitals where good quality pure water is required for potable purposes. It is marketed at places and regions where hygienic drinking water is not freely available. Market Survey Bottled Water Bottled water industry, colloquially called, the mineral water industry, is a symbol of a new lifestyle and health-consciousness emerging in India. While a large segment of the population is struggling to get access to potable water supply, a new generation - especially in the urban areas - is getting accustomed to bottled water paying handsome prices. The total size of the bottled water market in India is estimated at Rs 20 bn. What is amazing is that people are prepared to pay Rs 10 or more for a litre of 'simple' water - especially when the cost of material input is negligible. The cost of packaging can be as high as 15% to 35% of the price of the product. In bottled water market, the cost of entry and the cost of exit is low. One does not require much equipment to make bottled water. The bottled water market is growing at a rapid rate of around 20% a year (down from 50 to 60%). At this growth rate, the market is estimated to overtake the soft drinks market soon. Multi-nationals Coca-Cola, Pepsi, Nestle and others are trying to grab a significant share of the market. There are more than 1800 brands in the unorganized sector. The small players account for nearly 19% of the total market. Nevertheless, per capita consumption of bottled water in India is less than half a litre per year, compared to 111 litres in France and 45 litres in the US. The consumption of smaller packs (500 ml) has increased perceptibly by around 140%. Even school children are carrying the 500-ml packs in their school-bags. The 20 litre jars have found phenomenal acceptance in households and in work places. The growth trends in packaged drinking water and a growing demand is indicative of the fact that water and its variants will be the single largest beverage category, growing and becoming at least 20 times of the current market size within the next 10-12 years. The BIS certification was made mandatory for the segment from April 2001. The bottled water was classified as food and has been brought under the Prevention of Food Adulteration Act. The producers have to adhere to rules pertaining to colour, odour, taste, turbidity, total dissolved solids and aerobic microbial count. Few Major Players are as under:- Ajay Enterprises Ltd. Akash Housing Ltd. [Merged] Aradhana Snack Foods Co. Bikaji Marketing Ltd. Bisleri International Pvt. Ltd. Durgapur Projects Ltd. G E I Foods Ltd. Golden Anchor Pvt. Ltd. Jagatjit Industries Ltd. Keventer Agro Ltd. Mohan Meakin Ltd. Mount Everest Mineral Water Ltd. N E P C Agro Foods Ltd. Nuway Organic Naturals India Ltd. Orient Beverages Ltd. Parle Bisleri Pvt. Ltd. [Merged] Parle International Pvt. Ltd. Pepsico India Holdings Pvt. Ltd. Pondicherry Agro Service & Inds. Corp. Ltd. Rose Valley Inds. Ltd. Sparkle Foods Ltd. Sri Sarvaraya Sugars Ltd. Surat Beverages Ltd. Vaarad Ventures Ltd. Vijay Shanthi Builders Ltd.
Plant capacity: 210 Lakhs Nos. /annumPlant & machinery: Rs. 719 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 1736 Lakhs
Return: 25.00%Break even: 56.00%
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Mini Sugar Plant - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Sugar is a universal sweetening agent and sugar – cane is the primary age - old source of it. Sugar cane is a very important industrial crop, containing for about 60% of sugar production in the world. Sugar, as sucrose is important for energy and metabolic activities. When sugar was prepared in the beginning, cannot be definitely stated, but brown sugar or gur (Jaggery) was the first known form of sugar manufactured from sugar cane as well as from wild date palm (phoenix sulvestris), Palmyra palm (Borassus Flapellifar), today palm (Caryota urens) and other palms contains 12-14% sugar in their sap tapped for the purposes. The main raw material for sugar production, i.e. sugarcane grows widely and efforts are constantly being made to bring more area under cultivation. Sugarcane is grown in tropical and sub-tropical countries. Another sugar yielding material, the best is grown in temperate regions. The best is an important raw material in many European Countries. Of the total sugar production in the world, cane sugar constitutes nearly 55 per cent. Two third of the total cane sugar comes from Cuba, Brazil India, Australia, Mexico, China, Philippines and U.S.A., South Africa, Argentina, Mauritius and Egypt are also important cane producers. The sugar industry in India is second largest, next to textiles. It has an investment of Rs.1500 crores employs 3, 00,000 people, besides the industry provides sustenance to 25 million cultivators. The contribution of industry to the public exchequer by way of excise, cases and taxes, is substantial. Also it is an important foreign exchange earner to the country. Uses & Application SUGAR:- As such sugar used as sweetener in food product, like Jam, Jellies, Bread Biscuit & Cake etc. Industry It has largest use as domestic purposes also. It is also used as raw material for the fermentation Industry. Product uses & applications:- The various end uses of sugar are mainly in the following products:- Beverages Bakery, cereal and allied products. Confectionery and related products. Canned, bottled, and frozen foods, jellies etc. Ice Cream and dairy products. Sweets Used in households, restaurants and hotels in a number of food products. Pharmaceuticals. Market Survey India is now the largest consumer of sugar in the world and was expected to overtake Brazil in production. Although subject to cyclical fluctuations, sometimes violent ones, sugar production has grown phenomenally during the last decade. The drop in production and increased consumption put pressure on sugar prices. According to Indian Sugar Mills Association (ISMA) production in 2008-09 was estimated at 14.7 mn ton against previous year production of 26.3 mn ton. The government permitted its trading agencies like MMTC and others, such as STC, NAFED and PFC to import sugar to control prices. According to industry estimates, import contracts for close to 2 mn ton sugar have already been signed by various companies and another 500,000 ton are likely to be contracted by the end of the season, while over 1.85 mn ton of sugar has arrived. Most of these imports are sourced from Brazil. In India prices have moved up by nearly 50% in the season. The annual variations in sugar production are a result of alternate sweeteners Jaggery and Khandsari claiming more of sugarcane in times of fall in crop. With passage of time, sugar industry has been liberated from 100% procurement of sugar by government; the existing level of procurement is only 10% of the production. This has to a large measure, provided a level playing field between sugar and alternate sweeteners. The Indian Sugar Mills Association had been in favor of futures trading in sugar to provide a cushion to the industry once decontrolled. The National Federation of Cooperative Sugar Mills, the apex organization of 250 cooperative sugar mills accounting for nearly 60% of country's sugar production, did not support it. The government, however, removed all restrictions on sugar exports and permitted commencement of future trading in white sugar. Futures contracts are traded in four exchanges, the three National Multi Commodity Exchanges (NMCEs), the National Commodities and Derivatives Exchange (NCDEX), and the Multi Commodity Exchange (MCX), besides E-Sugar Ltd. Few Major Players are as under:- Agauta Sugar & Chemicals Ltd. Ashok S S K Ltd. Athani Farmers' Sugar Factory Ltd. B S I Ltd. Babhnan Sugar Mills Ltd. Bajaj Hindustan Ltd. Bajaj Hindustan Sugar & Inds. Ltd. Balrampur Chini Mills Ltd. Bannari Amman Sugars Ltd. Brima Sugar Ltd. Cawnpore Sugar Works Ltd. Champarun Sugar Co. Ltd. Chandrabhaga Sugars Pvt. Ltd. Chhata Sugar Co. Ltd. Chilwaria Sugars Ltd. Chincholi Sugar & Bio Inds. Ltd. Coromandel Sugars Ltd. Cosmos Industries Ltd. D S M Sugar (Kashipur) Ltd. Dalmia Bharat Sugar & Inds. Ltd. Dalmia Sugars Ltd. Delta Sugars Ltd. Dewan Sugars Ltd. Dhampur Sugar Mills Ltd. Dharani Sugars & Chemicals Ltd. Dollex Industries Ltd. Dwarikesh Sugar Inds. Ltd. Dwarkadhish Sakhar Karkhana Ltd. E I D-Parry (India) Ltd. Eastern Sugar Ltd. Empee Sugars & Chemicals Ltd. Gangavati Sugars Ltd. Ganpati Sugar Inds. Ltd. Gayatri Sugars Ltd. Gem Sugars Ltd. Ghaghara Sugar Ltd. Gobind Sugar Mills Ltd. Godavari Biorefineries Ltd. Guru Teg Bahadur Sugars Ltd. Gwalior Sugar Co. Ltd. Harinagar Sugar Mills Ltd. I C L Sugars Ltd. India Sugars & Refineries Ltd. Indian Sucrose Ltd. J H V Sugar Ltd. J K Sugar Ltd. Jeypore Sugar Co. Ltd. K C P Sugar & Inds. Corp. Ltd. K M Sugar Mills Ltd. K P R Sugar Mill Ltd. Kamlapur Sugar & Inds. Ltd. Kanoria Sugar & General Mfg. Co. Ltd. Karaikal Sugars Ltd. Karmaveer Kakasaheb Wagh S K Ltd. Kashipur Sugar Mills Ltd. Kirlampudi Sugar Mills Ltd. Koodal Industries Ltd. Kothari Sugars & Chemicals Ltd. Lakshmi Sugar Mills Co. Ltd. Lakshmiji Sugar Mills Co. Ltd. Madras Sugars Ltd. Maheswara Sugars Ltd. Mansurpur Sugar Mills Ltd. Mawana Sugars Ltd. Mawana Sugars Ltd. Mysore Sugar Co. Ltd. N S L Sugars (Tungabhadra) Ltd. N S L Sugars Ltd. Nahar Sugar & Allied Inds. Ltd. Naraingarh Sugar Mills Ltd. Natural Sugar & Allied Inds. Ltd. Nava Bharat Sugar & Bio Fuels Ltd. New India Retailing & Invst. Ltd. New Phaltan Sugar Works Ltd. Northland Sugar Complex Ltd. Novel Sugar Ltd. Oswal Overseas Ltd. Oudh Sugar Mills Ltd. Palwal Co-Op. Sugar Mills Ltd. Parrys Sugar Industries Ltd. Perambalur Sugar Mills Ltd. Pettavaittalai Sugars & Chemicals Ltd. Ponni Sugars (Erode) Ltd. Ponni Sugars (Orissa) Ltd. Prudential Ammana Sugars Ltd. Prudential Sugar Corp. Ltd. Prudential Tirumala Sugars Ltd. Rahuri S K Ltd. Rai Bahadur Narain Singh Sugar Mills Ltd. Rajshree Sugars & Chemicals Ltd. Rana Sugars Ltd. Ravalgaon Sugar Farm Ltd. Riga Sugar Co. Ltd. S B E C Sugar Ltd. S V Sugar Mills Ltd. Sadashiva Sugars Ltd. Sagar Sugars & Allied Products Ltd. Sakthi Sugars Ltd. Saraswati Sugar Mills Ltd. Saraya Sugar Mills Ltd. Sarita Sugars Ltd. Saswad Mali Sugar Factory Ltd. Seksaria Biswan Sugar Factory Pvt. Ltd. Shakumbari Sugar & Allied Inds. Ltd. Shamanur Sugars Ltd. Sharda Sugar & Inds. Ltd. Shervani Sugar Syndicate Ltd. Shree Ambika Sugars Ltd. Shree Bijay Sugar Mills Ltd. Shree Ganesh Khand Udyog Sahakari Mandli Ltd. Shree Hanuman Sugar & Inds. Ltd. Shree Khedut Sahakari Khand Udyog Mandli Ltd. Shree Panchaganga S K Ltd. Shree Renuka Sugars Ltd. Shree Vaani Sugars & Inds. Ltd. Shri Prabhulingeshwar Sugars & Chemicals Ltd. Simbhaoli Sugars Ltd. Sir Shadi Lal Enterprises Ltd. South India Sugars Ltd. Sree Kailas Sugars & Chemicals Ltd. Sri Chamundeswari Sugars Ltd. Sudalagunta Sugars Ltd. Swadeshi Mining & Mfg. Co. Ltd. Tamil Nadu Sugar Corp. Ltd. Thiru Arooran Sugars Ltd. Tikaula Sugar Mills Ltd. Tilan Sugar Ltd. Tirupati Sugars Ltd. Trident Sugars Ltd. Triveni Engineering & Inds. Ltd. Triveni Engineering & Inds. Ltd. Tulsipur Sugar Co. Ltd. Tungbhadra Sugar Works Ltd. Ugar Sugar Works Ltd. United Provinces Sugar Co. Ltd. Upper Ganges Sugar & Inds. Ltd. Uttam Sugar Mills Ltd. Venus Sugar Ltd. Vishnu Sugar Mills Ltd. Wahid Sandhar Sugars Ltd. Wave Industries Pvt. Ltd. Western Orissa Sugar Ltd. Yadu Sugar Ltd. Yogeshwari Sugar Inds. Ltd.
Plant capacity: 500 TCDPlant & machinery: Rs. 1683 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 2347 Lakhs
Return: 24.00%Break even: 44.00%
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Diabetic Food - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Diabetic diet refers to the diet that is recommended for sufferers of diabetes mellitus. There is much controversy regarding what that diet should consist of. The diet most often recommended is high in dietary fiber, especially soluble fiber, but low in fat (especially saturated fat) and low in sugar. Recommendations of the fraction of total calories to be obtained from carbohydrate are generally in the range of 40 to 65%, but recommendations can vary as widely as from 16 to 75%. Diabetics may be encouraged to reduce their intake of carbohydrates that have a high glycemic index (GI), although this is also controversial. (In cases of hypoglycemia, they are advised to have food or drink that can raise blood glucose quickly, such as lucozade, followed by a long-acting carbohydrate (such as rye bread) to prevent risk of further hypoglycemia.) A sugar substitute is a food additive that duplicates the effect of sugar in taste, usually with less food energy. Some sugar substitutes are natural and some are synthetic. Those that are not natural are, in general, called artificial sweeteners. The majority of sugar substitutes approved for food use are artificially synthesized compounds. However, some bulk natural sugar substitutes are known, including sorbitol and xylitol, which are found in berries, fruit, vegetables, and mushrooms. Some non-sugar sweeteners are polyols, also known as "sugar alcohols". These are, in general, less sweet than sucrose but have similar bulk properties and can be used in a wide range of food products. Sometimes the sweetness profile is 'fine-tuned' by mixing with high-intensity sweeteners. As with all food products, the development of a formulation to replace sucrose is a complex proprietary process. Market Survey Type II diabetes has emerged as a leading cause of death and disability worldwide. In 2010, an estimated 285 million people were living with diabetes. The number of people with diabetes in developing nations is expected to rise 69% by the year 2030 – outpacing even the ‘pessimistic scenario’ forecasts of earlier global disease models. In 2007 around 23.6 million Indians, had diabetes. Another 57 million Indians have what is called pre-diabetes, in which individuals have higher than normal blood glucose levels, but not enough to be classified having diabetes. Many of these individuals will be diagnosed with diabetes in the future and also have a higher risk of developing heart disease and having a stroke. The market opportunities for bulk, intermediate, and consumer diabetic foods are significant. The overall size of the diabetic packaged food market reached US$ 282.9 in 2009. Packaged foods that are labeled as "suitable for diabetics," low–glycemic (i.e. foods containing carbohydrates that do not cause a large rise in blood glucose), or low in sugar, are particularly good growth markets. As the number of consumers with diabetes rises, naturally healthy foods, in both packaged and non-packaged formats, will also benefit from diabetic trends. Less processed foods that may not include labels or product claims, such as fruits and vegetables, lean meat; low-fat dairy products and whole grains are often recommended by doctors for individuals with diabetes, as well as the general public. However, producers of these naturally healthy foods may even benefit from labelling claims promoting their natural health benefits, as added incentives for people with diabetes to purchase them. Sometimes the simple words "suitable for diabetics" on product packaging (along with nutritional values and ingredient information to back up the claim), provide consumers with added confidence that they are choosing the right product for them. In the global market today, there is a clutter of diabetic snack bars such as those with uncooked cornstarch to prevent hypoglycemia (low blood glucose level) or with resistant starches to reduce hyperglycemia (high blood glucose level). These bars also contain fiber and sugar alcohols. There are also 'diabetic', 'low carb', 'diet', or 'light' drinks, green teas, jams, spreads, cakes, pies, and desserts, adding to the crowd of options available. As far as sweeteners go, the wave of Aspartame-related consumer complaints has dented the credibility of artificial sweeteners and strengthened the case for naturally occurring sweeteners such as tagatose. The FAO/WHO's Joint Expert Committee on Food Additives (JECFA) recently recommended tagatose, a new, naturally occurring, low-calorie sweetener, for use as a food additive. This sweetener, developed by the biotechnology firm, Spherix, has been declared Generally Recognized as Safe (GRAS) in the United States. Among the ingredients that are gaining prominence in the diabetic's diet are fenugreek seeds (rich in carbohydrates and soluble fiber), ginseng (one of the most widely used herbs worldwide), and insoluble dietary wheat fiber. Antioxidants, such as lycopene from tomatoes and tocotrienols, and tocopherols from oil seeds and cereal, are known to help prevent diabetes. In the weight-loss product market, widely used insulin aids include chromium picolinate (chromate), chromium polynicotinate, conjugated linoleic acid, and hydroxycitric acid.
Plant capacity: 300 MT/annumPlant & machinery: 112 Lakhs
Working capital: -T.C.I: Cost of Project: 239 Lakhs
Return: 27.00%Break even: 63.00%
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