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Best Business Opportunities in Tamil Nadu- Identification and Selection of right Project, Thrust areas for Investment, Industry Startup and Entrepreneurship Projects

Automotive Industry: Project Opportunities in Tamil Nadu

 

PROFILE:

The automotive industry in India is one of the largest in the world and one of the fastest growing globally. India's passenger car and commercial vehicle manufacturing industry is the seventh largest in the world, with an annual production of more than 3.7 million units in 2010. Automotive industry is the key driver of any growing economy. It plays a pivotal role in country's rapid economic and industrial development. It caters to the requirement of equipment for basic industries like steel, non-ferrous metals, fertilisers, refineries, petrochemicals, shipping, textiles, plastics, glass, rubber, capital equipments, logistics, paper, cement, sugar, etc. It facilitates the improvement in various infrastructure facilities like power, rail and road transport. Due to its deep forward and backward linkages with almost every segment of the economy, the industry has a strong and positive multiplier effect and thus propels progress of a nation. The automotive industry comprises of the automobile and the auto component sectors.

 

RESOURCES:

Tamil Nadu is being popularly hailed as “Detroit” of India as it has a large Automobile and Ancillary sector. Automobile industry plays a crucial role in the State economy and has been one of the key driving factors, contributing 8% to State GDP and giving direct employment to 2,20,000 people. More than100 companies in the Automotive and Auto Ancillary industry are located in this state, maintaining highest production norms by implementing internationally recognized quality standards. Chennai has emerged as India's largest automobile and auto components exporter in India. Hyundai has made Chennai the manufacturing and export hub for its small cars. Tamil Nadu has the largest auto components industry base. Currently, Tamil Nadu accounts for above 32% of India's production capacity. Automobile manufacturers operate "Just - in-Time" avoiding inventory costs. The state has a well-developed automotive and auto component industry. It is the hub of Indian automobiles industry. Several automobile and automobile ancillary units are located in Tamil Nadu. It has manufacturing facilities across the automotive spectrum from tractors to battle tanks. Global auto majors like, Hindustan Motors and Mitsubishi have commenced production plants. Ashok Leyland and TAFE have set up expansion plants in Chennai. Fortune 500 companies such as Hyundai and Ford have established manufacturing facilities in the state.

 

GOVERNMENT POLICIES:

Government brought out a very innovative Policy "Ultra Mega Policy for Integrated Automobile Projects" that offers a very attractive package of support to automobile projects investing more than Rs.4000 Crores. As a result of this Policy, since May 2006, investments attracted by Tamil Nadu is automobiles & components manufacturing is Rs.21900 Crores, almost 5 times of the Investments attracted during previous 15 years (May 1991-April 2006). The total employment potential in these new projects is: 1.20 lakhs (direct + Indirect). Govt of India is currently implementing a project "National Automotive Testing R&D Infrastructure Project" (NATRIP) in Oragdam near Chennai at a project cost of about Rs.450 Crores. This project aims at facilitating introduction of world-class automotive safety, emission and performance standards in India as also ensure seamless integration of our automotive industry with the global industry.

 

Textile: Project Opportunities in Tamil Nadu

 

PROFILE:

The textile industry is primarily concerned with the production of yarn, and cloth and the subsequent design or manufacture of clothing and their distribution. The raw material may be natural or synthetic using products of the chemical industry. India Textile Industry is one of the leading textile industries in the world. Though was predominantly unorganized industry even a few years back, but the scenario started changing after the economic liberalization of Indian economy in 1991. The opening up of economy gave the much-needed thrust to the Indian textile industry, which has now successfully become one of the largest in the world.

RESOURCES:

Tamil Nadu has traditional strengths in the textile sector. In the post-quota abolition regime, the Textile Industry has tremendous opportunities for growth as well as challenges to be met. Availability of cotton at fair prices and at right quality, the backlog in modernization, supply of inputs particularly credit and power at reasonable rates etc. are all essential for the textile industry to be competitive in an increasingly uncertain trading environment. The Handlooms, Power looms, Hi-Tech Weaving Parks, Garments & Hosiery, Processing Apparel Park are important components of the textile industry.

GOVERNMENT POLICIES:

 

The Ministry of Textiles in India has formulated numerous policies and schemes for the development of the textile industry in India. The government of India has been following a policy of promoting and encouraging the handloom sector through a number of programmes. Most of the schematic interventions of the government of India in the ninth and tenth plan period have been through the state agencies and co-operative societies in the handloom industries. Some of the major acts relating to textile industry include: Central Silk Board Act, 1948, The Textiles Committee Act, 1963, The Handlooms Act, 1985, Cotton Control Order, 1986, The Textile Undertakings Act, 1995Government of India is earnestly trying to provide all the relevant facilities for the textile industry to utilize its full potential and achieve the target. The textile industry is presently experiencing an average annual growth rate of 9-10% and is expected to grow at a rate of 16% in value, which will eventually reach the target of US $ 115 billion by 2012. The clothing and apparel sector are expected to grow at a rate of 21 %t in value terms.

 

Leather: Project Opportunities in Tamil Nadu

 

PROFILE:

Leather Industry occupies a place of prominence in the Indian economy in view of its massive potential for employment, growth and exports. There has been increasing emphasis on its planned development, aimed at optimum utilisation of available raw materials for maximising the returns, particularly from exports.  The leather and leather products industry is one of India’s oldest manufacturing industries that catered to the international market right from the middle of the nineteenth century. The leather industry employs about 2.5 million people and has annual turnover of Rs. 25,000 crores. India is the third largest leather producer in the world after China and Italy

RESOURCES:

Leather industry in Tamil Nadu is considered to be very ancient and some say it is of more than two centuries old. The state accounts for 70 per cent of leather tanning capacity in India and 38 per cent of leather footwear and components. The exports from Tamil Nadu are valued at about US $ 762 million, which accounts for 42 per cent of Indian leather exports. Hundreds of leather and tannery industries are located around Vellore, Dindigul and Erode its nearby towns such as Ranipet, Ambur, Perundurai, Nilakottai and Vaniyambadi. The Vellore district is the top exporter of finished leather goods in the country. That leather accounts for more than 37% of the country's Export of Leather and Leather related products such as finished leathers, shoes, garments, gloves and so on. The tanning industry in India has a total installed capacity of 225 million pieces of hide and skins of which Tamil Nadu alone contributes to an inspiring 70%. Leather industry occupies a pride of place in the industrial map of Tamil Nadu. Tamil Nadu enjoys a leading position with 40% share in India's export.

GOVERNMENT POLICIES:

Government policies in support of the industry:

• The entire leather sector is now de-licensed and de-reserved, paving way for expansion on modern lines with state-of-the art machinery and equipment

• 100% Foreign Direct Investment and Joint Ventures permitted through the automatic route

• 100% repatriation of profit and dividends, if investments made in convertible foreign currency. Only declaration to this effect to the Reserve Bank is required.

• Promotion of industrial parks (one leather park in Andhra Pradesh, one leather goods park in West Bengal, one footwear park in Tamil Nadu and one footwear components park in Chennai).

• Funding support for modernizing manufacturing facilities 

• Funding support for establishing design studios

• Duty free import of raw materials (namely raw skins, hides, semi finished leather and finished leather) and of embellishments and components under specific scheme

• Concessional duty on import of specified machinery for use in leather sector

• Duty neutralization / remission scheme

Food Processing: Project Opportunities in Tamil Nadu

 

PROFILE:

India is the world's second largest producer of food next to China, and has the potential of being the biggest with the food and agricultural sector. The Indian food processing industry stands at $135 billion and is estimated to grow with a CAGR of 10 per cent to reach $200 billion by 2015. The food processing industry in India is witnessing rapid growth. In addition to the demand side, there are changes happening on the supply side with the growth in organised retail, increasing FDI in food processing and introduction of new products. India's food processing sector covers fruit and vegetables; meat and poultry; milk and milk products, alcoholic beverages, fisheries, plantation, grain processing and other consumer product groups like confectionery, chocolates and cocoa products, Soya-based products, mineral water, high protein foods etc.

RESOURCES:

Tamil Nadu has historically been an agricultural state and is a leading producer of agricultural products in India. In 2008, Tamil Nadu was India's fifth biggest producer of Rice. The total cultivated area in the State was 5.60 million hectares in 2009-10. The state is the largest producer of bananas, flowers, tapioca, the second largest producer of mango, natural rubber, coconut, groundnut and the third largest producer of coffee, sapota, Tea and Sugarcane. Tamil Nadu's sugarcane yield per hectare is the highest in India. Among states in India, Tamil Nadu is one of the leaders in livestock, poultry and fisheries production. Tamil Nadu had the second largest number of poultry amongst all the states and accounted for 17.7% of the total poultry population in India. With the third longest coastline in India, Tamil Nadu represented 27.54% of the total value of fish and fishery products exported by India in 2006.

GOVERNMENT POLICIES:

Tamil Nadu government has come out with following policies :

·         Raise in processed foods in the market from 1% to 10%.

·         Raise value addition levels from 7% to 30 %

·         Food processing industry is one of the growing areas identified for exports. Free Trade Zones (FTZ) and Export Processing Zones (EPZ) have been set up with all infrastructures. Also, setting up of 100% Export oriented units (EOU) is encouraged in other areas. They may import free of duty all types of goods, including capital foods.

·         Capital goods, including spares up to 20% of the CIF value of the Capital goods may be imported at a concessional rate of Customs duty subject to certain export obligations under the EPCG scheme, Export Promotion Capital Goods. Export linked duty free imports are also allowed.

·         Units in EPZ/FTZ and 100% Export oriented units can retain 50% of foreign exchange receipts in foreign currency accounts.

·         50% of the production of EPZ/FTZ and 100% EOU units is saleable in domestic tariff area.

Paper industry: Project Opportunities in Tamil Nadu

 

PROFILE:

Paper Industry in India is riding on a strong demand and on an expanding mood to meet the projected demand of 8 million tons by 2010 & 13 million tons by 2020. The Indian Paper Industry is a booming industry and is expected to grow in the years to come. The usage of paper cannot be ignored and this awareness is bound to bring about changes in the paper industry for the better. It is a well known fact that the use of plastic is being objected to these days. The reason being, there are few plastics which do not possess the property of being degradable, as such, use of plastic is being discouraged. Excessive use of non degradable plastics upsets the ecological equilibrium. The Paper industry is a priority sector for foreign collaboration and foreign equity participation upto 100% receives automatic approval by Reserve Bank of India. Several fiscal incentives have also been provided to the paper industry, particularly to those mills which are based on non-conventional raw material.

RESOURCES:

Tamil Nadu continues to be one of the forerunners in the production of paper and paper products. There are 74 paper mills in operation in Tamil Nadu. The total paper production was 3.7 lakh tonnes in 2005 06 which accounts for 17.30% share of the national production, next only to Andhra Pradesh.  As the country’s forest cover is much below the desired level, the Government of Tamil Nadu established TNPL in 1979 to manufacture newsprint and paper using bagasse (sugarcane waste) as the primary raw material. This is the largest paper mill in India with an installed capacity of 230,000 TPA. Tamil Nadu Newsprint and Papers Limited (TNPL) was established by the Government of Tamil Nadu to produce newsprint and writing paper using bagasse, a sugarcane residue.

GOVERNMENT POLICIES:

Several policy measures have been initiated in recent years to remove the bottlenecks of availability of raw materials and infrastructure development. To bridge the gap of short supply of raw materials, duty on pulp and waste paper and wood logs/chips have been reduced. In the year 1979, Government of Tamil Nadu established Tamil Nadu Newsprint and Papers Limited as a public limited company under the Companies Act, 1956. Commencing production in 1984, with the support of Government of Tamil Nadu, the company has made rapid strides and has emerged as the largest paper mill in India at a single location. With the on-going expansion plan to increase paper production capacity from the present 2.45 lakh tons to 4 lakh tons per annum, TNPL is poised to become a Rs.2000 crores company by 2011-12.

Cement Industry: Project Opportunities in Tamil Nadu

 

PROFILE:

India is the second largest producer of quality cement in the world. The cement industry in India comprises 139 large cement plants and over 365 mini cement plants. Industry's capacity at beginning of the year 2008-09 was 198.30 million tonne (MT) which increased to 219 MT at the close of the year. The initiatives provided by the Government of India to various infrastructure projects, road network and housing activities will provide required stimulus towards the growth of cement industry in India. Domestic demand for cement has been increasing at a fast pace in India & it has surpassed the economic growth of the country.

RESOURCES:

Tamil Nadu is a leading producer of cement in India. It has 13 major cement factories.  It is a home for leading brands in the country such as Chettinad Cements (Karur), Dalmia Cements (Ariyalur), Ramco Cements (Madras Cement Ltd.), India Cements (Sankakari, Ariyalur), Grasim etc. The production of cement in the State increased from 126 lakh tonnes in 2004-05 to 142.89 lakh tonnes in 2005-06 with a growth rate of 13.4% accounting for 10.08 % of cement production at the national level, occupying the 5th place.  However, it may be noted that, the cement production in the private sector has been showing an increasing trend whereas production in the public sector has decreased to 7.85 lakh tonnes from 8.06 lakh tonnes in the public sector for the corresponding period.

GOVERNMENT POLICIES:

Government policies have affected the growth of cement plants in India in various stages. The control on cement for a long time and then partial decontrol and then total decontrol has contributed to the gradual opening up of the market for cement producers. The prices that primarily control the price of cement are coal, power tariffs, railway, freight, royalty and cess on limestone. Interestingly, all of these prices are controlled by government. Cement industry consumes about 5.5bn units of electricity annually while one ton of cement approximately requires 120-130 units of electricity. Power tariffs vary according to the location of the plant and on the production process. The state governments supply this input and hence plants in different states shall have different power tariffs. Another major hindrance to the industry is severe power cuts.

 

Waste management: Project Opportunities in Andhra Pradesh

PROFILE:

Waste utilization, recycling and reuse plays a major role in limiting resource consumption and the environmental impact of waste. Recycling is an integral part of any waste management system as it represents a key utilization alternative to reuse and energy recovery (Waste-to-Energy). Which option is ultimately chosen depends on the quality, purity and the market situation. Hazardous waste management is a new concept for most of the Asian countries including India. The lack of technical and financial resources and the regulatory control for the management of hazardous wastes in the past had led to the unscientific disposal of hazardous wastes in India, which posed serious risks to human, animal and plant life.

 

RESOURCES:

Municipal Solid Waste (MSW) generation in Chennai, the fourth largest metropolitan city in India, has increased from 600 to 3500 tons per day (tpd) within 20 years. The highest per capita solid waste generation rate in India is in Chennai (0.6 kg/d). Chennai is divided into 10 zones of 155 wards and collection of garbage is carried out using door-to-door collection and street bin systems. The collected wastes are disposed at open dump sites located at a distance of 15 km from the city.  Recent investigations on reclamation and hazard potential of the sites indicate the need for the rehabilitation of the sites.  Chennai is the first city in India to contract out MSWM services to a foreign private agency- ONYX, a Singapore based company. The scope of privatization includes activities such as sweeping, collection, storing, transporting of MSW and creating public awareness in three municipal zones.  ONYX collects about 1100 Metric tons of waste from three zones per day and transports it to open dumps.

 

GOVERNMENT POLICIES:

National policy on waste management is set out in the October 1998 policy statement on waste management - Changing our Ways. It outlines the Government's policy objectives in relation to waste management, and suggests some key issues and considerations that must be addressed to achieve these objectives. The policy is firmly grounded in an internationally recognised hierarchy of options, namely prevention, minimisation, reuse/recycling, and the environmentally sustainable disposal of waste which cannot be prevented or recovered.

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A Comprehensive Business Plan on Lithium Ion Battery (LiFePO4) Production

A lithium iron phosphate (LFP) battery is a form of lithium-ion battery that, when compared to other types of batteries, can charge and discharge at rapid speeds. It's a rechargeable battery whose cathode material is LiFePO4; hence the name. Lithium ferrophosphate (LFP) batteries are a type of lithium iron phosphate (LFP) battery. The main difference between lithium iron phosphate batteries and other lithium-ion batteries is that LFP can deliver a steady voltage and has a larger charge cycle, ranging from 2000 to 3000 cycles. LFP batteries are safe for the environment and architecturally sound. They have a low discharge rate and a low energy density. They don't get hot easily and stay cold compared to other batteries. The battery's composition protects it from thermal runaway, so it's regarded safe for residential usage. In the event of mismanagement during charge or discharge, lithium phosphate cells are incombustible; they are more stable under overcharge or short circuit situations, and they can sustain high temperatures without degrading. The phosphate-based cathode material will not burn and will not cause thermal runaway if abused. The chemistry of phosphorus also has a longer cycle life. Uses • Buses, electric automobiles, tour buses, hybrid vehicles, and other attractions are examples of large electric vehicles. • Electric cycles, golf carts, compact cars, forklifts, electric vehicle cleaning wheelchairs, and other light electric vehicles • Lawn movers, electric saws, and electric drills are all examples of power tools. • Remote-control toys, such as vehicles, boats, and planes • Solar and wind energy storage systems. • Emergency lights, warning lights, UPS, miner's lamp, etc. • Medical equipment and devices that are small and portable. The lithium ion battery market is estimated to increase at a CAGR of 12.6 percent from 2020 to 2027, reaching USD 3,203.01 million by 2027. The market is expanding due to the growing demand for lithium ion batteries in medical devices. Lithium ions flow from the negative electrode to the positive electrode through the electrolyte during charging and backwards during discharging in a lithium ion battery. These rechargeable batteries are widely utilised in consumer electronics and autos. Cathode, anode, separator, and electrolyte are the four components. Anode aids in the storage and release of lithium ions from the cathode, allowing current to flow through an external circuit. The lithium iron phosphate batteries market is expected to grow at a CAGR of 5.0 percent from an estimated USD 8.3 billion in 2019 to USD 10.6 billion by 2024. The increased focus on electric and hybrid electric vehicles, as well as rising demand for energy storage applications, are responsible for this expansion.
Plant capacity: Lithium Ion (LiFePO4) Battery Back of Power 4.8 KWH (No. of Cells 800) for Three Wheeler: 26 Nos. Per Day Lithium Ion (LiFePO4) Battery Back of Power 18 KWH (No. of Cells 3000) for Four Wheeler: 24 Nos. Per DayPlant & machinery: 3 Cr.
Working capital: -T.C.I: Cost of Project: 10.28 Cr
Return: 32.00%Break even: 57.00%
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Setting up an E-Waste Recycling Plant

Electronic wastes, often known as "e-waste," "e-scrap," or "Waste Electrical and Electronic Equipment," or "WEEE," are surplus, obsolete, defective, or abandoned electrical or electronic devices. Electronic "waste" is defined as any component that is dumped, disposed of, or discarded rather than repurposed, and includes leftovers from reuse and recycling activities. Because a variety of surplus electronics are regularly delivered (good, recyclable, and non-recyclable), some public policy activists refer to all surplus electronics as "e-waste." WEEE has been identified as one of the fastest growing sources of waste, with an estimated annual growth rate of 16-28%. A complex set of heterogeneous secondary wastes is formed within each area. Despite the fact that treatment requirements are complex, the sources from each sector have several commonalities. Electrical and electronic equipment is made up of a variety of components, some of which include dangerous compounds that, if not handled appropriately, can have a negative influence on human health and the environment. These dangers are frequently caused by inefficient recycling and disposal methods. Carcinogens such as lead, barium, phosphor, and other heavy metals are abundant in Cathode Ray Tubes (CRTs). The global e-waste management market is anticipated to reach $49.4 billion by 2020, growing at a CAGR of 23.5 percent from 2014 to 2020. It is one of the most rapidly rising waste streams in both developing and industrialised countries. Electrical, electronic, and consumer electronic gadgets have shorter life lives, resulting in a considerable amount of E-Waste, which is expanding at a rapid rate every year. The growing need to upgrade to the latest technology is fueling the expansion of the E-Waste industry. The desire to adopt new technologically advanced equipment results in the development of millions of tonnes of E-Waste in various parts of the world. According to a UN project to assess E-Waste generation, the world created around 50 million tonnes of E-Waste in 2012, averaging 15 pounds per person globally. Government agencies in many locations are taking E-Waste management activities to limit the amount of E-Waste generated around the world. Market participants are taking steps to recycle E-Waste in order to reduce pollution and environmental risks associated with it. Key Players 1. E-Parisaraa Pvt. Ltd. 2. Ecocentric Management Pvt. Ltd. 3. Greenscape Eco Mgmt. Pvt. Ltd. 4. Navrachna Recycling Pvt. Ltd. 5. Sims Recycling Solutions India Pvt. Ltd.
Plant capacity: Plastic: 1.60 MT per day | Ferrous Material: 1.00 MT per day | Aluminium: 0.70 MT per day | Glass: 1.00 MT per day | Copper: 0.70 MT per dayPlant & machinery: 86 Lakh
Working capital: -T.C.I: Cost of Project: 314 Lakh
Return: 27.00%Break even: 60.00%
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Feasibility Study of Epoxy Resin (Liquid) Production

Epoxy resin is a reactive pre-polymer and polymer that contains epoxide groups. These resins react either with themselves or with a variety of co-reactants such as amines, phenols, and thiols in the presence of catalysts. Epoxy resin outperforms other types of resins in terms of shrinkage during cure and moisture and chemical resistance. It has a long shelf life and is impact resistant. It also has outstanding electrical and insulating qualities. Epichlorohydrin (ECH) and bisphenol a are used to make the most popular epoxy resins. The most extensively used resins are those based on bisphenol A. Epoxy resins with molecular weights ranging from low molecular weight liquids to high molecular weight solids can be produced depending on the quantity of Epichlorohydrin to bisphenol-A used in the manufacturing process. Epoxy resin is widely used in the following industries: 1. Metal coatings 2. Electronic and electrical components 3. Fibre-reinforced plastic materials 4. Structural adhesives 5. Paints 6. Sealants 7. Casting Industry The use of epoxy resin for adhesive purposes is one of the most popular applications. Because of the epoxy's strong characteristics, it can be used for structural and engineering adhesives. Epoxy resins are also utilised in anti-corrosion coatings and adhesive applications, which are particularly successful at replacing or supplementing heavier bonding methods such as mechanical fasteners. In industrial coatings, epoxy resins are utilised as a binder (primers). They offer the paint exceptional adherence as well as chemical (corrosion) and physical resistance, which is required on ships and chemical storage tanks, for example. Epoxy Resin has unique adhesive features such as durability, strength, and chemical resistance, making it a robust sealer. It will resist abrasions as well as oil and other liquids when the components are combined together and sprayed on materials like concrete or wood. The global Epoxy Resin market is expected to increase at a CAGR of 5.85 percent during the next five years. Epoxy resins have more than one epoxy group per molecule and are thermosetting resins with appropriate cross-linking agents for increased reactivity. Epoxy resins are regarded as the most important raw material used in many chemical formulations. Epoxy resins' favourable qualities, such as high thermal stability, mechanical strength, moisture resistance, adhesion, and heat resistance, make them the resin of choice for a variety of end-user applications, such as laminates and insulators. Transportation, marine coatings, aerospace, electrical & electronic laminates, composites, and decorative powder coatings, all of which are growing end-use industries in Asia Pacific, are likely to have a favourable impact on the global market. Increased research efforts by key players, combined with technological advancements in the field of modified resins, are projected to open up new doors for industrial applications.
Plant capacity: 20 MT Per DayPlant & machinery: 689 Lakh
Working capital: -T.C.I: Cost of Project: 1956 Lakhs
Return: 30.00%Break even: 80.00%
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Start Manufacturing Business of Highway Guard Crash Barrier, Traffic barriers, Highway Safety Guardrail (Roll Forming with Metal Beam and Galvanizing Plant)

Highway Guard Crash Barrier, Metal Beam Traffic barriers, also known as guardrails or guard rails in the United States and crash barriers in the United Kingdom, keep vehicles on the road and prevent them from colliding with dangerous obstacles like boulders, sign supports, trees, bridge abutments, buildings, walls, and large storm drains, as well as traversing steep (non-recoverable) slopes or entering deep water. Before being certified for public use, traffic barriers are subjected to comprehensive simulated and full-scale accident testing to ensure that they are safe and effective. While crash testing cannot simulate every possible type of impact, it is used to evaluate the performance limits of traffic barriers and ensure that road users are adequately protected. Roadside barriers are used to keep cars safe from hazards such as steep slopes that can cause rollover crashes, immovable structures such as bridge piers, and bodies of water. Median barriers are used to keep vehicles from crossing over the median and colliding with oncoming traffic. Bridge barriers keep automobiles from crashing off the edge of a bridge and landing on the road, river, or railroad below. In comparison to most treated steels, it has a low beginning cost. Furthermore, when galvanised steel is delivered, it is instantly ready to use. It does not necessitate further surface preparation, inspections, painting/coatings, etc., saving businesses money. Any damaged steel is shielded by the surrounding zinc coating thanks to the sacrificial anode. Whether the steel piece is entirely exposed or not, the zinc will corrode first. The coating will erode more quickly than the steel, providing a sacrificial layer of protection for the injured areas. With a total length of 5.89 million kilometres, India boasts the world's second largest road network (kms). This road network delivers 64.5 percent of all commodities in the country, and 90% of all passenger traffic in India travels by road. With improved connectivity between cities, towns, and villages around the country, road transportation has gradually increased over time. Between FY16 and FY19, India's highway development increased at a 21.44 percent compound annual growth rate (CAGR). In FY19, 10,855 kilometres of highways were built, with the government aiming to build 12,000 kilometres of national highways in FY20. The National Highways Authority of India (NHAI) completed the highest-ever highway construction of 3,979 kilometres in March 2020. The government set a goal of building roads costing Rs 15 lakh crore (US$ 212.80 billion) in the next two years in April 2020. On account of increased government measures to develop transportation infrastructure in the country, the market for roads and highways is expected to grow at a CAGR of 36.16 percent from 2016 to 2025. Key Players • Alcatel-Lucent India Ltd. • Arcelormittal Nippon Steel India Ltd. • Arcelormittal Projects India Pvt. Ltd. • Arjas Steel Pvt. Ltd. • Bekaert Industries Pvt. Ltd. • Belmaks Solutions Pvt. Ltd.
Plant capacity: Metal Beam Highway Crash Barrier: 200 MT per day | MS Sheet Scrap: 40 MT per dayPlant & machinery: 905 Lakh
Working capital: -T.C.I: Cost of Project: 2973 Lakh
Return: 30.00%Break even: 46.00%
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Lucrative Business Plan for Calcium Sennosides from Senna Leaves Production

Calcium Sennoside is one of the most common substances in multivitamins, health care products, and food additives, and it has a variety of functions in the human body, including bone growth, tooth remineralization, and muscular contraction. It can also be used to make calcium enriched milk powder, calcium fortified beverage powder, and calcium fortified bread, among other functional foods. Calcium sennosides are made via a fermentation method involving many types of industrial yeasts and a variety of basic ingredients. The FDA has approved Calcium Sennoside for the purpose of stimulating bone growth and mineralization, which is notably beneficial to osteoporosis patients. It has become quite popular in the market place as a novel and safe product in the field of bone health. The price of Calcium Sennoside will provide you extra benefits in your production business of this type of product because of its exceptional quality. One of the most well-known herbal remedies is Calcium Sennoside (Senna Extract). Calcium Sennoside is extracted from the leaves of the Senna plant. It's an excellent laxative. It has a subtle bitterness to it. Senna has long been used to treat constipation. Sennosides are glycosides obtained from Senna leaves that contain hydroxyanthracene. They've been utilised as natural, safe, time-tested laxatives in both traditional and modern medical systems. Constipation is treated with sennosides. They can also be used to flush the intestines before to a bowel inspection or surgery. Stimulant laxatives are known as sennosides. They function by maintaining water in the intestines, causing the intestines to move. The global demand for herbal extracts, dietary supplements, and herbal-based beauty aids is increasing as people become more aware of the negative effects of allopathic drugs, as well as the medicinal benefits and therapeutic effects of herbal products. According to the Associated Chambers of Commerce and Sector of India (ASSOCHAM), the herbal business's market size, which is now estimated at Rs. 7,500 crores, will double to Rs. 15,000 crore by 2022, with the industry rising at a compounded annual growth rate of over 20%. India's vast supply of medicinal plants and traditional treasure of knowledge in this domain, according to an ASSOCHAM report on Herbal Industry and Global Market 2015, is deemed quite meagre at the moment. A cursory calculation of the potential suggests that India can produce raw stock worth roughly Rs. 300 billion and easily attain value added products worth around Rs. 150 billion. As a result, India is only able to realise about half of its potential. Surprisingly, both raw materials (herbs) and herbal products have a global market. ASSOCHAM Secretary General D.S. Rawat, who released the findings, said that Ayurvedic Medicines and Dietary Supplements (including health drinks), extracts, Oils and other derivatives, skincare and beauty aids are appropriate niche markets for India to focus on. Key Players • Alchem International Pvt. Ltd. • Indena India Pvt. Ltd. • Kothari Phytochemicals & Inds. Ltd. • Vidya Herbs Pvt. Ltd.
Plant capacity: 400 Kgs per DayPlant & machinery: 291 Lakh
Working capital: -T.C.I: Cost of Project: 607 Lakh
Return: 28.00%Break even: 59.00%
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A Complete Business Plan for Activated Alumina (Spherical Balls) Manufacturing

Activated alumina (Al2O3) is a kind of aluminium oxide with a wide range of industrial applications. Activated alumina has a number of properties that make it useful for a variety of industrial processes. This covers things like strong crush strength, thermal shock resistance, chemical resistance, and more. The potential of activated alumina to operate as an adsorbent, owing to its high porosity and surface area, has propelled it to the forefront of numerous applications. Dehydroxylating aluminium hydroxide in a way that produces a very porous substance produces activated alumina. Al2O3•OH2 can be used to denote the chemical composition. The "activation" that occurs as a result of calcination is referred to as "activated aluminas." Activated alumina is a porous form of aluminium oxide with a large surface area. It has the ability to absorb gases and liquids while maintaining its shape. It functions as a desiccant by adsorbing water and other pollutants; it provides clean water due to its capacity to attract contaminants. In general, activated alumina functions similarly to activated coal, a well-known adsorbent. The adsorption process is influenced by the force field that exists at a solid's surface. Activated alumina has various characteristics that make it suited for the treatment of wastewater treatment plant effluent all over the world, including high adsorption capacity, high surface area, a wide range of functional groups, and a variety of porosity sizes. Activated alumina, like activated carbon, has a large surface area and porosity that allows it to catch and hold a variety of compounds, allowing it to be used as an adsorbent, desiccant, and other applications. The following are some of the most common applications for activated alumina products: • Adsorbents • Desiccant • Catalysts Uses HF alkylation is used to remove fluoride from hydrocarbons. Alumina beads are used to filter low quantities of hydrofluoric acid. For the removal of sulphur from gas streams (Claus catalyst process). Under the right conditions, activated alumina transforms hydrogen sulphide to elemental sulphur. The oil refining sector makes substantial use of this technology. In the manufacturing of polyethylene, as a filtration media. The slurry co-catalyst is filtered out of the polyethylene and trapped in the alumina bead pores in this procedure. The activated alumina market was worth 146.2 million in 2020, and it is expected to increase at an annual rate of 8.2% from 2021 to 2027. Product demand will be bolstered by rising oil and gas output, as well as increased oil and gas exploration operations around the world. Factors such as increased demand for clean water, depleting water supplies, and the construction of new water treatment facilities are driving the market. Dihydroxylation of aluminium hydroxide produces activated alumina, a very porous substance. It's utilised for a variety of things, including catalysts, desiccants, fluoride adsorbents, bioceramics, and more. Market growth in Asia Pacific is predicted to be boosted by rising population and rapid economic expansion. Over the projected period, government initiatives such as the introduction of various projects for the regular supply and treatment of water are expected to drive product demand. The use of products in the purification of lithium is becoming more prevalent. Ceramics, glass, batteries, lubricating greases, and air treatment applications all employ lithium. Key Players • Acuro Organics Ltd. • Jyoti Ceramic Inds. Pvt. Ltd. • Synco Industries Ltd.
Plant capacity: 6 MT Per DayPlant & machinery: 97 lakh
Working capital: -T.C.I: Cost of Project: 230 Lakh
Return: 17.00%Break even: 78.00%
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Solar Panel (both type of the PV Cells: Polycrystalline and Monocrystalline) 140 MW

A solar panel is made up of several solar modules that are wired together in series and parallel to give a certain voltage and current to charge a battery. Photovoltaic panels make up the solar array of a photovoltaic system, which generates and distributes solar power in commercial and residential settings. The DC output power of each module is rated under conventional test conditions and typically ranges from 100 to 365 watts. A single solar module can only provide a certain quantity of energy; therefore, most setups use numerous modules. A photovoltaic system consists of a panel or array of solar modules, a solar inverter, and, in certain cases, a battery and/or solar tracker, as well as interface cable. A photovoltaic (PV) module is a pre-assembled, plug-and-play assembly of 6-10 solar cells. Solar photovoltaic panels make up the solar array of a photovoltaic system, which generates and distributes solar power in commercial and residential settings. The DC output power of each module is rated under conventional test conditions and typically ranges from 100 to 365 watts. A single solar cell will not be able to deliver the necessary usable output. To boost the output power of a PV system, a number of such PV Solar Cells must be connected. A solar module is typically made up of a sufficient number of solar cells that are connected in series to generate the requisite standard output voltage and power. Large-scale solar applications, such as commercial and residential solar systems, typically use monocrystalline solar panels. They can also be used for smaller-scale applications, and the panel size is determined by the application. The most widely utilised PV panels on the planet are polycrystalline solar panels. They come in a variety of power levels, ranging from 5 W to 250 W or more, and can be used in both home and commercial settings. In the projected period 2021-2028, the global solar power market is estimated to increase at a CAGR of 6.9%, from $184.03 billion in 2021 to $293.18 billion in 2028. With the unrelenting shift toward renewable energy, the worldwide solar panel industry is accelerating. China, the world's largest exporter of solar panels, will benefit from strong global demand, while domestic sales may decrease as tariff subsidies are reduced. Because solar cells are becoming more affordable and suburban building is becoming stronger, the United States is seeing a rise in solar power output. Due to the rapid adoption of solar generation capacity, the EU, Asia-Pacific, Mexico, and Australia are also emerging as the most attractive markets. Distributed solar photovoltaic systems for residential, commercial, and industrial buildings appear to be a growing business segment around the world.
Plant capacity: Mono Crystalline Solar PV Module Capacity:250 Watt 466.8Nos/Day | Mono Crystalline Solar PV Module Capacity:320 Watt 364.6Nos/Day | Poly Crystalline Solar PV Module Capacity: 250 Watt466.8Nos/Day | PolyCrystalline Solar PV Module Capacity:320Watt364.6/dayPlant & machinery: 36.35 Cr
Working capital: -T.C.I: Cost of Project: 63.46 Cr
Return: 30.00%Break even: 44.00%
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Zinc Oxide from Zinc Dross (White Seal) Production Business Plan

Although zinc oxide has been known since ancient times, it is only recently that it has been used as a pigment. It was created to replace basic lead carbonate as a pigment. Because the lead pigment turned black when exposed to the air, it was phased out. Zinc dross is a byproduct of zinc recovery. Zinc types can be recovered from galvanised sheets, batteries, automobile components, and galvanising processes, among other things. Zinc ashes develop on the surface of molten zinc baths, and while they are mostly zinc oxide, finely divided zinc particles will stick to the oxide as well. Processes are used to purify various forms of zinc to obtain pure zinc metal. Zinc oxide has the formula ZnO and is an inorganic substance. Rubbers, plastics, ceramics, glass, cement, lubricants, paints, ointments, adhesives, sealants, pigments, meals, batteries, ferrites, fire retardants, and first-aid tapes all contain zinc oxide, which is a white powder that is insoluble in water. Although zinc oxide is found naturally in the mineral zincite, the majority of zinc oxide is manufactured synthetically. ZnO belongs to the II-VI semiconductor group and has a large bandgap. The semiconductor's native doping is n-type, which is caused by oxygen vacancies or zinc interstitials. Zinc oxide, often known as zinc white, is a white or grey powder with a coarse texture. The amount of contaminants it contains has an impact on its whiteness. A wide range of colours can be created through good heat treatment or other ways, ranging from white to yellow, green, and brown to red. Rubber, paint, ceramics, chemical textiles, and other industries employ zinc oxide. Zinc salts (zinc stearate, etc.) feed additive; semiconductor in electronic devices; electronic ceramics; raw material to produce zinc phosphate as steel coating; ointment; pigment and mould growth inhibitor in paints; ceramics; floor tile; glass; zinc salts (zinc stearate, etc.) feed additive; semiconductor in electronic devices; zinc phosphate as steel coating. Zinc oxide is used in metal protective coatings, and zinc oxide and paint tinted with zinc dust are the most popular coatings for galvanised surfaces. Zinc oxide is used in general-purpose primers for ferrous surfaces, together with red lead and/or zinc yellow. It aids in the production of a durable, adherent coating that is resistant to abrasion and chalking in these priming paints. Rubber vulcanization relies heavily on zinc oxide. It's an inorganic basic accelerator that helps speed up the vulcanization reaction between rubber and sulphur. The market for zinc oxide has gathered significant traction in recent years as a result of the rising morbidity of bacterial infections in the public healthcare system. Outbreaks of pathogenic strains have increased the demand for antibacterial components in numerous nations, with zinc oxide emerging as a promising option. This has to do with the fact that they are more effective against gram-positive bacteria than most nanoparticles. The growing impact of such microorganisms on food safety, particularly in the ready-to-eat segment, has fueled zinc oxide market product development. Zinc oxide's increasing use in antimicrobial packaging is likely to expand its biomedical applications. In 2020, the global zinc oxide market was worth over 1,400 kilotons, and it is predicted to rise at a CAGR of over 4% in volume over the forecast period (2021-2026). Growing demand from various end-use industries, as well as increased investments in R&D projects, are some of the key contributing factors driving the Global Zinc Oxide Market forward. Key Players • Bharat Zinc Ltd. • Ess Vee Alloys Pvt. Ltd. • Hindustan Zinc Ltd. • K A Wires Ltd. • Lords Chemicals Ltd.
Plant capacity: 12 MT per DayPlant & machinery: 181 Lakh
Working capital: -T.C.I: Cost of Project: 595 Lakh
Return: 31.00%Break even: 59.00%
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Bio-Organic Fertilizer from Tea Waste Manufacturing Business Plan

Organic fertilisers help maintain the environment and lower your monthly energy bills by decreasing the need for additional landscaping lighting. Organically produced plants normally taste better and are healthier for you, but they also help preserve the environment and lower your monthly energy bills. Tea waste produces one of the most intriguing types of organic fertiliser. After the tea leaves have been processed, tea waste or CTC pulps are obtained. The CTC (crush, tear, and curl) technique can be used on green, black, yellow, and white teas to produce different types of residues with different properties, depending on the tea variety and inherent characteristics. Tealeaves can be used not only to make great teas, but also as an organic fertiliser for your plants! Your plants will benefit from the added nutrients included in the leaves if you compost them, and this procedure may be done in the comfort of your own home. On the market are organic fertilisers that can be used to grow vegetables, fruits, and other plants without the use of pesticides or chemicals. Bio fertiliser, which is manufactured from tea waste, is one of these items. Tea waste contains a variety of minerals necessary for plant growth, as well as soil bacteria that are good to crops. Organic fertilisers are non-polluting, environmentally friendly fertilisers made from natural raw materials that do not affect plants, animals, or humans (provided they are used according to instructions). Organic fertilisers are used to deliver needed nutrients to the soil so that plants can flourish naturally. Animal and plant-derived substances such as Guano, compost, peat moss, seaweed extracts, blood and bone meal, and other organic fertilisers are available. Organic fertilisers made from tea waste are very effective. They're called organic fertilisers because the raw materials used in them are of natural origin, which means they don't contain any pesticides or herbicides. As a result, they have no negative effects on soil microorganisms, plant growth, or human health. There are numerous types of tea plants grown in our country, but black tea is one of the greatest crops for producing organic fertilisers. Black tea is high in biodegradable organic components such polyphenols, flavonoids, gallic acid, and tannins, which aid in the composting process by speeding up the process and acting as natural activators. The growing popularity of organic foods has boosted the demand for organic fertilisers. During the year, the biological organic fertiliser market is expected to increase at a CAGR of 13.3 percent (2021-2026). The COVID-19 pandemic has had an impact on the biological organic fertiliser market, causing it to grow slowly during this time period. Companies can gain profits after the first effects of the pandemic if the government implements effective policies and implements appropriate practises. One of the primary factors driving the growth of the biological organic fertiliser market is the rising use of organic farming. Two other factors that are boosting the market's growth are the emphasis on sustainable farming and government backing for businesses. The major markets are Asia-Pacific and Europe, followed by North America. India is one of the world's 12 mega-biodiversity countries. With only 2.5 percent of the land area, it already has 7-8 percent of the world's recorded species. Indian soils are losing carbon, putting the country's biodiversity at risk. Additional fertilisers (N+P+K) would be required to increase food production in India as the population grows. In 2017, the Indian fertiliser market was valued at INR 4,675 billion. Looking ahead, the market is expected to reach INR 9,987 billion by 2023, representing a CAGR of roughly 13% from 2018 to 2023. Key Players • A S A Imperial Commodities Ltd. • Accord Hydroair Pvt. Ltd. • Advance Cropcare (India) Pvt. Ltd. • Agro Chem Punjab Ltd. • Agro Extracts Ltd. • Amico Agrotech (O P C) Pvt. Ltd.
Plant capacity: 5 MT per dayPlant & machinery: 60 Lakh
Working capital: -T.C.I: Cost of Project: 381 Lakh
Return: 26.00%Break even: 44.00%
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Detailed Project Report on Aluminium Cans for Beverages

Carbonated and still soft drinks, mineral waters, beers, and lagers are increasingly often packaged in aluminium beverage cans. It competes well against glass, plastic, and steel drinks containers, and it is the only drinks container with closed loop recycling: a used aluminium drinks can is recycled back into aluminium can sheet, which is then used to make another aluminium drinks can. Because of aluminum's excellent thermal characteristics, the beverages can is swiftly chilled. It possesses good stiffness and strength without the drawbacks of a glass bottle, such as being fragile and dangerous when broken, and being significantly heavier than an aluminium can. It is lighter than steel, and even a steel beverage can relies on aluminium for the top of the can since the easier open end of the can can only be created in aluminium due to the better gauge and qualities of aluminium. Because aluminium is more malleable than steel, it is easier to manufacture; as a result, the two-piece can was born, with all but the top of the can stamped out of a single piece of aluminium rather than two pieces of steel. A label indicating the contents is either printed directly on the side of the can or affixed to the outside of the curved surface. The majority of aluminium cans are made up of two halves. A flat plate or shallow cup is used to "draw" or "draw and iron" the bottom and body. The "end" of the can is sealed onto the top of the can once it has been filled. Aluminium cans help to preserve the quality of food for a long time. Aluminium cans are completely impervious to oxygen, light, moisture, and other pollutants. They don't rust, are corrosion-resistant, and have one of the longest shelf life of any package. Aluminium is one of the most effective packaging materials for food. It is chosen for food goods without difficulty due to its many attractive qualities. During recessions, beverage cans have proven to be rather durable and have maintained their percentage in the pack mix. With less disposable income to spend in bars and restaurants, consumers are opting for at-home entertainment, which frequently favours the beverage can. Aluminium makes up almost 90% of all beverage cans in the world. Beverage cans are constructed entirely of aluminium in the United States, while steel is still utilised in other parts of Europe, Africa, and Asia. In North America and Europe, nearly all beverage cans are two-piece, however in China and Southeast Asia, three-piece steel beverage cans are still in use. In Sub-Saharan Africa and India, the beverage can market has been slow to expand. Can demand is likely to rise in the next years as incomes rise, retail infrastructure improves, and consumer tastes shift. The global aluminium cans market was valued at USD 957 billion in 2019. The market is predicted to grow at a CAGR of 3.25 percent between 2020 and 2025, reaching a value of USD 1159.5 billion by 2025.
Plant capacity: Aluminium Cans for Beverage Size 355 ml: 83,333 Pcs. per day | Aluminium Cans for Beverage Size 473 ml: 83,334 Pcs. per dayPlant & machinery: 39.33 Cr
Working capital: -T.C.I: Cost of Project: 56.55 Cr
Return: 1.00%Break even: N/A
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
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  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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