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Best Business Opportunities in Tamil Nadu- Identification and Selection of right Project, Thrust areas for Investment, Industry Startup and Entrepreneurship Projects

Automotive Industry: Project Opportunities in Tamil Nadu

 

PROFILE:

The automotive industry in India is one of the largest in the world and one of the fastest growing globally. India's passenger car and commercial vehicle manufacturing industry is the seventh largest in the world, with an annual production of more than 3.7 million units in 2010. Automotive industry is the key driver of any growing economy. It plays a pivotal role in country's rapid economic and industrial development. It caters to the requirement of equipment for basic industries like steel, non-ferrous metals, fertilisers, refineries, petrochemicals, shipping, textiles, plastics, glass, rubber, capital equipments, logistics, paper, cement, sugar, etc. It facilitates the improvement in various infrastructure facilities like power, rail and road transport. Due to its deep forward and backward linkages with almost every segment of the economy, the industry has a strong and positive multiplier effect and thus propels progress of a nation. The automotive industry comprises of the automobile and the auto component sectors.

 

RESOURCES:

Tamil Nadu is being popularly hailed as “Detroit” of India as it has a large Automobile and Ancillary sector. Automobile industry plays a crucial role in the State economy and has been one of the key driving factors, contributing 8% to State GDP and giving direct employment to 2,20,000 people. More than100 companies in the Automotive and Auto Ancillary industry are located in this state, maintaining highest production norms by implementing internationally recognized quality standards. Chennai has emerged as India's largest automobile and auto components exporter in India. Hyundai has made Chennai the manufacturing and export hub for its small cars. Tamil Nadu has the largest auto components industry base. Currently, Tamil Nadu accounts for above 32% of India's production capacity. Automobile manufacturers operate "Just - in-Time" avoiding inventory costs. The state has a well-developed automotive and auto component industry. It is the hub of Indian automobiles industry. Several automobile and automobile ancillary units are located in Tamil Nadu. It has manufacturing facilities across the automotive spectrum from tractors to battle tanks. Global auto majors like, Hindustan Motors and Mitsubishi have commenced production plants. Ashok Leyland and TAFE have set up expansion plants in Chennai. Fortune 500 companies such as Hyundai and Ford have established manufacturing facilities in the state.

 

GOVERNMENT POLICIES:

Government brought out a very innovative Policy "Ultra Mega Policy for Integrated Automobile Projects" that offers a very attractive package of support to automobile projects investing more than Rs.4000 Crores. As a result of this Policy, since May 2006, investments attracted by Tamil Nadu is automobiles & components manufacturing is Rs.21900 Crores, almost 5 times of the Investments attracted during previous 15 years (May 1991-April 2006). The total employment potential in these new projects is: 1.20 lakhs (direct + Indirect). Govt of India is currently implementing a project "National Automotive Testing R&D Infrastructure Project" (NATRIP) in Oragdam near Chennai at a project cost of about Rs.450 Crores. This project aims at facilitating introduction of world-class automotive safety, emission and performance standards in India as also ensure seamless integration of our automotive industry with the global industry.

 

Textile: Project Opportunities in Tamil Nadu

 

PROFILE:

The textile industry is primarily concerned with the production of yarn, and cloth and the subsequent design or manufacture of clothing and their distribution. The raw material may be natural or synthetic using products of the chemical industry. India Textile Industry is one of the leading textile industries in the world. Though was predominantly unorganized industry even a few years back, but the scenario started changing after the economic liberalization of Indian economy in 1991. The opening up of economy gave the much-needed thrust to the Indian textile industry, which has now successfully become one of the largest in the world.

RESOURCES:

Tamil Nadu has traditional strengths in the textile sector. In the post-quota abolition regime, the Textile Industry has tremendous opportunities for growth as well as challenges to be met. Availability of cotton at fair prices and at right quality, the backlog in modernization, supply of inputs particularly credit and power at reasonable rates etc. are all essential for the textile industry to be competitive in an increasingly uncertain trading environment. The Handlooms, Power looms, Hi-Tech Weaving Parks, Garments & Hosiery, Processing Apparel Park are important components of the textile industry.

GOVERNMENT POLICIES:

 

The Ministry of Textiles in India has formulated numerous policies and schemes for the development of the textile industry in India. The government of India has been following a policy of promoting and encouraging the handloom sector through a number of programmes. Most of the schematic interventions of the government of India in the ninth and tenth plan period have been through the state agencies and co-operative societies in the handloom industries. Some of the major acts relating to textile industry include: Central Silk Board Act, 1948, The Textiles Committee Act, 1963, The Handlooms Act, 1985, Cotton Control Order, 1986, The Textile Undertakings Act, 1995Government of India is earnestly trying to provide all the relevant facilities for the textile industry to utilize its full potential and achieve the target. The textile industry is presently experiencing an average annual growth rate of 9-10% and is expected to grow at a rate of 16% in value, which will eventually reach the target of US $ 115 billion by 2012. The clothing and apparel sector are expected to grow at a rate of 21 %t in value terms.

 

Leather: Project Opportunities in Tamil Nadu

 

PROFILE:

Leather Industry occupies a place of prominence in the Indian economy in view of its massive potential for employment, growth and exports. There has been increasing emphasis on its planned development, aimed at optimum utilisation of available raw materials for maximising the returns, particularly from exports.  The leather and leather products industry is one of India’s oldest manufacturing industries that catered to the international market right from the middle of the nineteenth century. The leather industry employs about 2.5 million people and has annual turnover of Rs. 25,000 crores. India is the third largest leather producer in the world after China and Italy

RESOURCES:

Leather industry in Tamil Nadu is considered to be very ancient and some say it is of more than two centuries old. The state accounts for 70 per cent of leather tanning capacity in India and 38 per cent of leather footwear and components. The exports from Tamil Nadu are valued at about US $ 762 million, which accounts for 42 per cent of Indian leather exports. Hundreds of leather and tannery industries are located around Vellore, Dindigul and Erode its nearby towns such as Ranipet, Ambur, Perundurai, Nilakottai and Vaniyambadi. The Vellore district is the top exporter of finished leather goods in the country. That leather accounts for more than 37% of the country's Export of Leather and Leather related products such as finished leathers, shoes, garments, gloves and so on. The tanning industry in India has a total installed capacity of 225 million pieces of hide and skins of which Tamil Nadu alone contributes to an inspiring 70%. Leather industry occupies a pride of place in the industrial map of Tamil Nadu. Tamil Nadu enjoys a leading position with 40% share in India's export.

GOVERNMENT POLICIES:

Government policies in support of the industry:

• The entire leather sector is now de-licensed and de-reserved, paving way for expansion on modern lines with state-of-the art machinery and equipment

• 100% Foreign Direct Investment and Joint Ventures permitted through the automatic route

• 100% repatriation of profit and dividends, if investments made in convertible foreign currency. Only declaration to this effect to the Reserve Bank is required.

• Promotion of industrial parks (one leather park in Andhra Pradesh, one leather goods park in West Bengal, one footwear park in Tamil Nadu and one footwear components park in Chennai).

• Funding support for modernizing manufacturing facilities 

• Funding support for establishing design studios

• Duty free import of raw materials (namely raw skins, hides, semi finished leather and finished leather) and of embellishments and components under specific scheme

• Concessional duty on import of specified machinery for use in leather sector

• Duty neutralization / remission scheme

Food Processing: Project Opportunities in Tamil Nadu

 

PROFILE:

India is the world's second largest producer of food next to China, and has the potential of being the biggest with the food and agricultural sector. The Indian food processing industry stands at $135 billion and is estimated to grow with a CAGR of 10 per cent to reach $200 billion by 2015. The food processing industry in India is witnessing rapid growth. In addition to the demand side, there are changes happening on the supply side with the growth in organised retail, increasing FDI in food processing and introduction of new products. India's food processing sector covers fruit and vegetables; meat and poultry; milk and milk products, alcoholic beverages, fisheries, plantation, grain processing and other consumer product groups like confectionery, chocolates and cocoa products, Soya-based products, mineral water, high protein foods etc.

RESOURCES:

Tamil Nadu has historically been an agricultural state and is a leading producer of agricultural products in India. In 2008, Tamil Nadu was India's fifth biggest producer of Rice. The total cultivated area in the State was 5.60 million hectares in 2009-10. The state is the largest producer of bananas, flowers, tapioca, the second largest producer of mango, natural rubber, coconut, groundnut and the third largest producer of coffee, sapota, Tea and Sugarcane. Tamil Nadu's sugarcane yield per hectare is the highest in India. Among states in India, Tamil Nadu is one of the leaders in livestock, poultry and fisheries production. Tamil Nadu had the second largest number of poultry amongst all the states and accounted for 17.7% of the total poultry population in India. With the third longest coastline in India, Tamil Nadu represented 27.54% of the total value of fish and fishery products exported by India in 2006.

GOVERNMENT POLICIES:

Tamil Nadu government has come out with following policies :

·         Raise in processed foods in the market from 1% to 10%.

·         Raise value addition levels from 7% to 30 %

·         Food processing industry is one of the growing areas identified for exports. Free Trade Zones (FTZ) and Export Processing Zones (EPZ) have been set up with all infrastructures. Also, setting up of 100% Export oriented units (EOU) is encouraged in other areas. They may import free of duty all types of goods, including capital foods.

·         Capital goods, including spares up to 20% of the CIF value of the Capital goods may be imported at a concessional rate of Customs duty subject to certain export obligations under the EPCG scheme, Export Promotion Capital Goods. Export linked duty free imports are also allowed.

·         Units in EPZ/FTZ and 100% Export oriented units can retain 50% of foreign exchange receipts in foreign currency accounts.

·         50% of the production of EPZ/FTZ and 100% EOU units is saleable in domestic tariff area.

Paper industry: Project Opportunities in Tamil Nadu

 

PROFILE:

Paper Industry in India is riding on a strong demand and on an expanding mood to meet the projected demand of 8 million tons by 2010 & 13 million tons by 2020. The Indian Paper Industry is a booming industry and is expected to grow in the years to come. The usage of paper cannot be ignored and this awareness is bound to bring about changes in the paper industry for the better. It is a well known fact that the use of plastic is being objected to these days. The reason being, there are few plastics which do not possess the property of being degradable, as such, use of plastic is being discouraged. Excessive use of non degradable plastics upsets the ecological equilibrium. The Paper industry is a priority sector for foreign collaboration and foreign equity participation upto 100% receives automatic approval by Reserve Bank of India. Several fiscal incentives have also been provided to the paper industry, particularly to those mills which are based on non-conventional raw material.

RESOURCES:

Tamil Nadu continues to be one of the forerunners in the production of paper and paper products. There are 74 paper mills in operation in Tamil Nadu. The total paper production was 3.7 lakh tonnes in 2005 06 which accounts for 17.30% share of the national production, next only to Andhra Pradesh.  As the country’s forest cover is much below the desired level, the Government of Tamil Nadu established TNPL in 1979 to manufacture newsprint and paper using bagasse (sugarcane waste) as the primary raw material. This is the largest paper mill in India with an installed capacity of 230,000 TPA. Tamil Nadu Newsprint and Papers Limited (TNPL) was established by the Government of Tamil Nadu to produce newsprint and writing paper using bagasse, a sugarcane residue.

GOVERNMENT POLICIES:

Several policy measures have been initiated in recent years to remove the bottlenecks of availability of raw materials and infrastructure development. To bridge the gap of short supply of raw materials, duty on pulp and waste paper and wood logs/chips have been reduced. In the year 1979, Government of Tamil Nadu established Tamil Nadu Newsprint and Papers Limited as a public limited company under the Companies Act, 1956. Commencing production in 1984, with the support of Government of Tamil Nadu, the company has made rapid strides and has emerged as the largest paper mill in India at a single location. With the on-going expansion plan to increase paper production capacity from the present 2.45 lakh tons to 4 lakh tons per annum, TNPL is poised to become a Rs.2000 crores company by 2011-12.

Cement Industry: Project Opportunities in Tamil Nadu

 

PROFILE:

India is the second largest producer of quality cement in the world. The cement industry in India comprises 139 large cement plants and over 365 mini cement plants. Industry's capacity at beginning of the year 2008-09 was 198.30 million tonne (MT) which increased to 219 MT at the close of the year. The initiatives provided by the Government of India to various infrastructure projects, road network and housing activities will provide required stimulus towards the growth of cement industry in India. Domestic demand for cement has been increasing at a fast pace in India & it has surpassed the economic growth of the country.

RESOURCES:

Tamil Nadu is a leading producer of cement in India. It has 13 major cement factories.  It is a home for leading brands in the country such as Chettinad Cements (Karur), Dalmia Cements (Ariyalur), Ramco Cements (Madras Cement Ltd.), India Cements (Sankakari, Ariyalur), Grasim etc. The production of cement in the State increased from 126 lakh tonnes in 2004-05 to 142.89 lakh tonnes in 2005-06 with a growth rate of 13.4% accounting for 10.08 % of cement production at the national level, occupying the 5th place.  However, it may be noted that, the cement production in the private sector has been showing an increasing trend whereas production in the public sector has decreased to 7.85 lakh tonnes from 8.06 lakh tonnes in the public sector for the corresponding period.

GOVERNMENT POLICIES:

Government policies have affected the growth of cement plants in India in various stages. The control on cement for a long time and then partial decontrol and then total decontrol has contributed to the gradual opening up of the market for cement producers. The prices that primarily control the price of cement are coal, power tariffs, railway, freight, royalty and cess on limestone. Interestingly, all of these prices are controlled by government. Cement industry consumes about 5.5bn units of electricity annually while one ton of cement approximately requires 120-130 units of electricity. Power tariffs vary according to the location of the plant and on the production process. The state governments supply this input and hence plants in different states shall have different power tariffs. Another major hindrance to the industry is severe power cuts.

 

Waste management: Project Opportunities in Andhra Pradesh

PROFILE:

Waste utilization, recycling and reuse plays a major role in limiting resource consumption and the environmental impact of waste. Recycling is an integral part of any waste management system as it represents a key utilization alternative to reuse and energy recovery (Waste-to-Energy). Which option is ultimately chosen depends on the quality, purity and the market situation. Hazardous waste management is a new concept for most of the Asian countries including India. The lack of technical and financial resources and the regulatory control for the management of hazardous wastes in the past had led to the unscientific disposal of hazardous wastes in India, which posed serious risks to human, animal and plant life.

 

RESOURCES:

Municipal Solid Waste (MSW) generation in Chennai, the fourth largest metropolitan city in India, has increased from 600 to 3500 tons per day (tpd) within 20 years. The highest per capita solid waste generation rate in India is in Chennai (0.6 kg/d). Chennai is divided into 10 zones of 155 wards and collection of garbage is carried out using door-to-door collection and street bin systems. The collected wastes are disposed at open dump sites located at a distance of 15 km from the city.  Recent investigations on reclamation and hazard potential of the sites indicate the need for the rehabilitation of the sites.  Chennai is the first city in India to contract out MSWM services to a foreign private agency- ONYX, a Singapore based company. The scope of privatization includes activities such as sweeping, collection, storing, transporting of MSW and creating public awareness in three municipal zones.  ONYX collects about 1100 Metric tons of waste from three zones per day and transports it to open dumps.

 

GOVERNMENT POLICIES:

National policy on waste management is set out in the October 1998 policy statement on waste management - Changing our Ways. It outlines the Government's policy objectives in relation to waste management, and suggests some key issues and considerations that must be addressed to achieve these objectives. The policy is firmly grounded in an internationally recognised hierarchy of options, namely prevention, minimisation, reuse/recycling, and the environmentally sustainable disposal of waste which cannot be prevented or recovered.

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Turmeric and Ginger Oil - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Ginger, one of the most important and oldest of spices used in every kinds of food preparation. The rhizomes known in the trade as hand or races reach the spice trade either, with the outer cortical layers intact (Coated unscraped ginger) or with the outer coating partially or completely removed. To improve their appearance some grades of ginger are bleached by various means by liming. The turmeric (Curcuma longa) plant, a perennial herb belonging to the ginger family, is cultivated extensively in south and southeast tropical Asia. The rhizome of this plant is also referred to as the?root and is the most useful part of the plant for culinary and medicinal purposes. The most active component of turmeric is curcumin, which makes up 2 to 5% of the spice. Ginger is cultivated in India, China, Japan, Indonesia, Australia, Nigeria and West Indies islands. India is the largest producer and consumer of ginger in the world. In India ginger is produced in the states of Orissa, Kerala, Karnataka, Arunachal Pradesh, West Bengal, Sikkim and Madhya Pradesh. Kerala is the largest ginger producing state, accounting for about 33 percent of the total production in India. Out of the total production, about 30 percent is converted into dry ginger, while 50 percent is consumed as green ginger and the rest as seed materials. Dry ginger is produced mainly in Kerala, a major share of which is exported. As a whole it is a good project for entrepreneurs for investment. Few Indian Major Players are as under:- A M Todd Co. India Pvt. Ltd. A V T Natural Products Ltd. Absolute Aromatics Ltd. Concert Spices & Exports Ltd. Enjayes Natural Flavours Ltd. Floral Aroma Ltd. Indfrag Ltd. Kancor Flavours & Extracts Ltd. Keva Biotech Pvt. Ltd. Keva Flavours Pvt. Ltd. Naturite Agro Products Ltd. Novo Agritech Ltd. Oriental Aromatics Ltd. Privi Organics Ltd. R K S Agrotech Ltd. Sharp Menthol India Ltd. Sijmak Oils Ltd. South East Agro Inds. Ltd. Surya Vinayak Inds. Ltd. Synthite Industries Ltd. Tamilnadu Forest Plantation Corpn. Ltd. Vaishali (India) Ltd.
Plant capacity: Turmeric Oil: 162.5 Kgs/Day,Curcumin: 162.5 Kgs/Day,Turmeric Oleoresin : 375 Kgs/Day, Turmeric Residue: 1600 Kgs/Day,Ginger Oil: 115 Kgs/Day • Ginger Oleoresin : 315 Kgs/Day • Ginger Residue : 3400 Kgs/Day • Turmeric Leaf Oil : 7.5 Plant & machinery: Rs. 502 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 831 Lakhs
Return: 32.00%Break even: 49.00%
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Dehydrated Onion & Onion Powder

Onion is one of major bulb crop grown in India which presently attracting attention of all persons due to rise in prices. The price is directly related to supply-Demand of the commodity. An Indian farmer normally pays more attention to grow those crops which are fetched very good market prices during last season. To get the very good prices during present season, many farmers switch to grow Onion crop due to which supply in the market increases many fold and market glut fetches very low prices to farmer’s commodity such as onions. Dehydrated onions are used chiefly as a constituent in various food products i.e. they are sold to manufacturing concerns as an industrial raw material and demand for dehydrated onions is a function of the demand of these food products. However there is a demand for dehydrated onions for use as culinary onions, both by large catering concerns - institutions and industrial canteens; and for domestic use. In India dehydration of many food products especially vegetables and some fruits are in practices at home and industry level throughout year. Onion is an important vegetable crop grown in India and forms a part of daily diet in almost all households throughout the year. India is the second largest producer of onion in the world 7 onion is one of the most important but perishable groups known. It is also used for medical purpose. But due to non-availability of appropriate post-harvest storage facilities, 20-25% of the total produced onions are wasted, which in terms of value amounts to crores of rupees. As a whole it is a good project for entrepreneurs for investment. Any entrepreneurs venture into this field will be successful. Few Indian Major Players are as under:- Aarkay Food Products Ltd. Coduras Exports Ltd. Gujarat Dehyd Foods Ltd. Jain Irrigation Systems Ltd. L M P Gujarat Agro Exports Ltd. Orient Vegetexpo Ltd. S Y P Agro Foods Ltd. Tirupati Vegpro (India) Ltd. Unique Organics Ltd.
Plant capacity: Dehydrated Onion (Chopped and Sliced) : 3 MT/Day,Dehydrated Onion Powder: 3 MT/Day Plant & machinery: Rs. 215 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 503 Lakhs
Return: 25.00%Break even: 55.00%
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HDPE Woven Sacks - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

High density polyethylene or HDPE woven sacks have become a versatile commodity in the packaging industry Introduced for the first time in India during the year 1969 it has over the years replaced the conventional jute bags to a large extent. HDPE sacks have an edge over the conventional jute sacks in the sense that the former are light in weight, strong and attractive. These sacks are immune to the effect of corrosion, decay, moisture, atmosphere, rats, rodents, moths and insects. Being superior in quality and economic as compared to the traditional jute material, these modern sacks have gradually captured a large market for packing fertilizers, chemicals, food stuffs, animal foods, oil cakes etc. Sacks made of HDPE are laminated with LDPE inside it. This gives protection against moisture, air and the material packed cannot penetrate out of the sack. Applications of HDPE Woven Sacks: The HDPE bags are used in bulk packaging of diverse material including: • Plastic Resins • Granules • Chemicals • Milk Powder • Rubber • Chemicals • The current demand of woven sacks in North Eastern Region is estimated to be in the range of 600 - 650 MTPM of which only 60 - 70% of the requirement is fulfilled by local industries, Cement, Fertilizer and Flour Mills are major woven sacks consuming sectors in North-Eastern Region. The only fertilizer complex (urea based) of NER is located in Assam with installed capacity of 0.5 MMTPA, and has reported a production growth of 12% in the past five years. Apart from urea complex, there are 9 bio-fertilizer units in the region with a total installed capacity of 1115 MTPA. Thus, it is a good project for entrepreneurs to invest. Few Indian Major Players are as under:- Aditya Polymers Ltd. Kamakhya (India) Ltd. Neo Corp Intl. Ltd. Nirmaan India Ltd. Oripol Industries Ltd. Polyspin Exports Ltd. Primo Pick N Pack Ltd. Propene Products Ltd. Prudential Polywebs Ltd. S P L Industries Ltd. (Maharashtra) Safepack Polymers Ltd. Shankar Packagings Ltd. Tulsyan N E C Ltd.
Plant capacity: 71000 Nos./ DayPlant & machinery: Rs. 336 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 663 Lakhs
Return: 26.00%Break even: 59.00%
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Bitter Gourd (Karela) Powder - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Karela is a vegetable which is grown in every part of India. Karela is especially grown in India in from April to August. In the session it is abundantly available. It is generally used as vegetable throughout India. It has also good medicinal value. It is generally bitter in taste. Karela powder is now special product which can be produced by spray drying process. Bitter gourd fruit is a good source of carbohydrates, proteins, vitamins, and minerals and have the highest nutritive value among cucurbits. The vitamin C content of Chinese bitter gourd varies significantly. Bitter gourd has been used for centuries in the ancient traditional medicine of India, China, Africa, and Latin America. Bitter gourd extracts possess antioxidant, antimicrobial, antiviral, antihepatotoxic and antiulcerogenic properties while also having the ability to lower blood sugar. These medical activities are attributed to an array of biologically active plant chemicals, including triterpenes, pisteins and steroids. Uses of Karela Powder • It can be used in the preparation of concentrated vegetable soup. • It can be used for the preparation herbal base medicine. • It can be used also in the preparation of cosmetics powder. As bitter gourd powder finds its major application in ayurvedic medicine, it would be suffice to gauge the demand for ayurvedic medicine. Ayurvedic medicines are produced by several thousand companies in India, but most of them are quite small, including numerous neighborhood pharmacies that compound ingredients to make their own remedies. It is estimated that the total value of products from the entire Ayurvedic production in India is on the order of one billion dollars (U.S.). The industry has been dominated by less than a dozen major companies for decades, joined recently by a few others that have followed their lead, so that there are today 30 companies doing a million dollars or more per year in business to meet the growing demand for Ayurvedic medicine. So any new entrants can venture in to this industry.
Plant capacity: 500 Kgs. / DayPlant & machinery: Rs. 97 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 236 Lakhs
Return: 24.00%Break even: 56.00%
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Market Research Report on Future Potential of Flexible Packaging in India (Present Status, Growth Prospects, Emerging Trends, Opportunities, Demand-Supply, Market Size, Sector Outlook, Analysis & Forecasts upto 2017 with Financial Comparison of Major Play

Packaging adds value to products for a consumer and has a vital role to play in a product’s journey from manufacturer to end consumers. It is a key inducer of sales in the wake of evolving consumer needs and preferences. In India and as well as around the globe, flexible packaging solutions have emerged as the high growth segment of the packaging industry. Flexible packaging has been at the forefront since the last 4-5 years amidst growing need for convenient packages among consumers as well as the producers. Flexible packs are a boon for both parties and tapping the potential of the industry, Niir Project Consultancy Services has released a study on the industry titled ‘Market Research Report on Future Potential of Flexible Packaging in India (Present Status, Growth Prospects, Emerging Trends, Opportunities, Demand-Supply, Market Size, Sector Outlook, Analysis & Forecasts upto 2017 with Financial Comparison of Major Players)’. The report provides industry insights like present status, factors that will drive the growth, the emerging trends, prevalent opportunities, demand supply scenario and key player information. The report begins by discussing the current scenario of the industry and briefing on packaging industry on the whole. Further it moves ahead for elaborating on factors that will drive the growth of the industry. Flexible packaging industry has found its applicability extensively in high growth industries like FMCG and pharmaceuticals. The growth in such user industries is bound to reflect in the flexible packaging numbers. Factors like growing incomes, middle class population, urbanization and surging organized retail in the country will also lend a hand to the sector. Navigating ahead, the report then discusses the upcoming trends in the industry along with the opportunities and challenges faced by the flexible packaging sector. The report classifies factors such as rising government focus on healthcare, low capita consumption levels of flexible packaging and surge in the food processing industry as key opportunities for flexible packaging. Raw material fluctuations and mounting environmental concerns regarding the extensive use of plastics are some challenges encountered by the sector. The report moves ahead to analyze demand-supply situation in the industry. The demand is captured by analyzing the demand for flexible packaging films while supply is demonstrated by listing the capital expenditure projects announced by the incumbents. The above mentioned data is supported by graphical representation and forecasts of key indicators. A thorough analysis of the industry is incomplete without the key player information. The next segment of the report shares information of players operating in the industry by providing company profiles and detail financial information. It includes company profiles of players like Huhtamaki PPL Ltd, Uflex Ltd, Polyplex Corporation Ltd and EsselPropack Ltd while financial information like address of registered office, director’s name and financial comparison covering balance sheet, profit & loss account and several financial ratios of the players is discussed. The report ends with a positive outlook of the flexible packing industry in India along with its market sizing numbers. Indian consumer’s spending patterns and product awareness have gone through a colossal change which has contributed in the high consumption of flexible packaging in the country. Rising incomes, mounting health awareness and evolving eating habits of the Indian consumers will keep pouring in growth for the user industries like FMCG and Pharmaceutical and thus willalso keep the flexible packaging industry in good shape. Reasons for Buying this Report: • This research report helps you get a detail picture of the industry by providing overview of the industry along with the market structure and its classification • The report provides in-depth market analysis covering major growth driving factors for the industry, emerging trends and opportunities prevalent • This report helps to understand the present status of the industry by elucidating a comprehensive scrutiny of the demand – supply situation with forecasts • Report provides analysis and in-depth financial comparison of major players/competitors • The report provides forecasts of key parameters which helps to anticipate the industry performance Our Approach: • Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years. • The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players • We use reliable sources of information and databases. And information from such sources is processed by us and included in the report Table of Contents 1 OVERVIEW 2 INDUSTRY GROWTH DRIVERS 2.1 Growth in User Industries 2.1.1 FMCG Sector 2.1.2 Pharmaceutical Sector 2.2 Rising Disposable Incomes 2.3 Urbanization & Convenience 2.4 Large Middle Class Population 2.5 Growing Health Consciousness 2.6 Surge in Modern Retail 3 EMERGING TRENDS 3.1 Changing Pharmaceutical Packaging 3.2 Stand Up Pouches 3.3 Recyclable Packaging 3.4 Convenient Pack Sizes 4 OPPORTUNITIES & CHALLENGES 4.1 Opportunities 4.1.1 Growing Population Base 4.1.2 Government Focus on Healthcare 4.1.3 Surge in Food Processing 4.1.4 Low Per Capita Consumption Levels 4.2 Challenges 4.2.1 Raw Material Fluctuations 4.2.2 Environmental Concerns 5 DEMAND-SUPPLY SCENARIO 5.1 Demand Analysis 5.2 Supply Analysis 6 KEY PLAYER INFORMATION 6.1 Key Player Profiles 6.1.1 Uflex Ltd 6.1.2 Huhtamaki PPL Ltd. 6.1.3 EsselPropack Ltd 6.1.4 Polyplex Corporation Ltd 6.2 Peer Group Financials 6.2.1 Contact Information 6.2.1.1 Registered Office Address 6.2.1.2 Director’s Name 6.2.2 Key Financials 6.2.2.1 Plant Location 6.2.2.2 Plant Capacity & Sales 6.2.2.3 Raw Material Consumption 6.2.3 Financial Comparison 6.2.3.1 Assets 6.2.3.2 Liabilities 6.2.3.3 Structure of Assets & Liabilities 6.2.3.4 Growth in Assets & Liabilities 6.2.3.5 Income & Expenditure 6.2.3.6 Growth in Income & Expenditure 6.2.3.7 Cash Flow 6.2.3.8 Liquidity Ratios 6.2.3.9 Profitability Ratios 6.2.3.10Return Ratios 6.2.3.11Working Capital & Turnover Ratios 7 MARKET SIZE & OUTLOOK 8 ABOUT NPCS 9 DISCLAIMER List of Figures & Tables Figure 1 Indian Packaging Industry- Classification Figure 2 Indian Packaging Industry- Segmentation Figure 3 Materials Used & Industries Served by Flexible Packaging Figure 4 Indian FMCG Industry- Market Size (2003-17, In USD Billions) Figure 5 Indian Pharmaceutical Industry- Market Size (2005-17, In USD Billions) Figure 6 India's Annual Per Capita Income (2008-14, In INR) Figure 7 Indian Population- Rural & Urban (In Crores) Figure 8 Indian Middle Class Population (2011-2026) Figure 9 Population of India (2008-17, In Millions) Figure 10 FDI in Food Processing Industry in India (2011-14, In INR Millions) Figure 11 Per Capita Consumption of Flexible Packaging around the World Figure 12 Demand for Flexible Packaging Films in India (2007-17, In Thousand Tonnes) Figure 13 Uflex Ltd.- Shareholding Pattern (June 2014) Figure 14 Huhtamaki PPL Ltd- Shareholding pattern (June 2014) Figure 15 EsselPropack Ltd- Shareholding Pattern (March 2014) Figure 16 Polyplex Corporation Ltd- Shareholding Pattern (March 2014) Figure 17 Flexible Packaging Industry in India- Market Size (2009-17, In USD Billions) Table 1 Central Government's Plan Outlay on Healthcare (In INR Billions) Table 2 Scheme wise Funds Allocated & Released for Food Processing Industry in India (2009-13, In INR Crores) Table 3 Capital Expenditure Projects Announced in Indian Flexible Packaging Sector Table 4 Uflex Ltd- Financial Summary (2011-13, In INR Millions) Table 5 Huhtamaki PPL Ltd- Financial Summary (2012-13, In INR Millions) Table 6 EsselPropack Ltd- Financial Summary (2012-14, In INR Millions) Table 7 Polyplex Corporation Ltd- Financial Summary (2011-13, In INR Millions)
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Investment Opportunity in Emerging Flexible Packaging Sector in India- How & Why to Invest, Market Potential, Target Consumers, Business Feasibility, Project Financials (Laminated Collapsible Tubes) & Industry Analysis

Flexible packaging sector in India has emerged as the sea of opportunities for entrepreneurs on the back of its rising popularity. In India and as well as around the globe, flexible packaging solutions have emerged as the high growth segment of the packaging industry. Flexible packaging has been at the forefront since the last 4-5 years amidst the growing need for convenient packages among consumers as well as the producers. With the aim to provide investment insights on the sector, Niir Project Consultancy Services has released a new report titled ‘Investment Opportunity in Emerging Flexible Packaging Sector in India- How & Why to Invest, Market Potential, Target Consumers, Business Feasibility, Project Financials (Laminated Collapsible Tubes) & Industry Analysis‘. The report acts as a guide for an entrepreneur who is willing to venture into the segment by discussing the investment aspects in detail. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line. And before diversifying/venturing into any product, they wish to study the following aspects of the identified product: • Good Present/Future Demand • Export-Import Market Potential • Raw Material & Manpower Availability • Project Costs and Payback Period We at NPCS, through our reliable expertise in the project consultancy and market research field, have demystified the situation by putting forward the emerging business opportunity in the flexible packaging sector in India along with its business prospects. Through this report we have identified PVC Laminated Collapsible Tubes project as a lucrative investment avenue. The report begins by discussing the present status of flexible packaging industry in India and then navigates to identifying the potential buyers of the industry product. Since the product is a B2B product, the key user industries like FMCG & Pharmaceuticals qualifies as the prime buyers. Customer identification is followed by the extensive analysis of the factors that will drive the growth of the sector and thus make a case for investing. Flexible packaging industry in India is in a sweet spot as the Indian consumers spending patterns and preferences have evolved. Additionally, growing urbanization in the country coupled with burgeoning middle class and low per capita consumption levels will encourage the industry growth. The report moves ahead to discuss other aspects like government regulations applicable to the segment and recent developments taking place. The report gains momentum as it discusses the business prospects and project feasibility of flexible packaging sector in the ‘Project Details’ segment. This section delivers vital information, for an entrepreneur, like product details, raw materials requirement, machinery, manufacturing process and project financials. We have analyzed feasibility of PVC Laminated Collapsible Tubes project with regard to above mentioned aspects. The ‘Project Financials’ sub section provides details like plant capacity, costs involved in setting up of project, working capital requirements, payback period, projected revenue and profit. It also provides contact details of major players operating in the Indian flexible packaging sector. Indian flexible packaging sector is in the pink of its health in the wake of changing consumer dynamics and growth potential of end user industries. It presents lucrative business opportunities for venturing and diversifying. Rising incomes, mounting health awareness and evolving eating habits of the Indian consumers will keep pouring in growth for the sector. Reasons for buying the report: • This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, market potential of the product and reasons for investing in the product • This report provides vital information on the product like it’s characteristics and segmentation • This report helps you market and place the product correctly by identifying the target customer group of the product • This report helps you understand the viability of the project by disclosing details like machinery required, project costs and snapshot of other project financials • The report provides a glimpse of government regulations applicable on the industry • The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decisions Our Approach: • Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years. • The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players • We use reliable sources of information and databases. And information from such sources is processed by us and included in the report Table of Contents 1 OVERVIEW 2 POTENTIAL BUYERS 3 REASONS FOR INVESTING IN THE SECTOR 3.1 Growth in User Industries 3.1.1 FMCG Sector 3.1.2 Pharmaceutical Sector 3.2 Rising Disposable Incomes 3.3 Growing Health Consciousness 3.4 Surge in Modern Retail 3.5 Urbanization & Convenience 3.6 Large Middle Class Population 3.7 Growing Population Base 3.8 Government Focus on Healthcare 3.9 Low Per Capita Consumption Levels 4 DEVELOPMENTS & ANNOUNCEMENTS 5 GOVERNMENT REGULATIONS 6 PRESENT PLAYERS 7 MARKET SIZE & OUTLOOK 8 PROJECT DETAILS 8.1 Product Details 8.1.1 Definition 8.1.2 Uses & Applications 8.2 Raw Materials Required 8.3 Manufacturing Process 8.3.1 For Tubes 8.3.2 For Caps 8.4 List of Plant & Machinery 8.5 Project Financials 9 ABOUT NPCS 10 DISCLAIMER List of Figures & Tables Figure 1 Indian Packaging Industry- Classification Figure 2 Indian Packaging Industry- Segmentation Figure 3 Materials Used & Industries Served by Flexible Packaging Figure 4 Indian FMCG Industry- Market Size (2003-17, In USD Billions) Figure 5 Indian Pharmaceutical Industry- Market Size (2005-17, In USD Billions) Figure 6 India's Annual Per Capita Income (2008-14, In INR) Figure 7 Indian Population- Rural & Urban (In Crores) Figure 8 Indian Middle Class Population (2011-2026) Figure 9 Population of India (2008-17, In Millions) Figure 10 Per Capita Consumption of Flexible Packaging around the World Figure 11 Flexible Packaging Industry in India- Market Size (2009-17, In USD Billions) Figure 12 Laminated Tubes Manufacturing- Process Flow Figure 13 Tube Caps Manufacturing- Process Flow Diagram Table 1 Central Government's Plan Outlay on Healthcare (In INR Billions) Table 2 Key Players- Contact Details Table 3 PVC Laminated Collapsible Tubes Project- List of Plant & Machinery Table 4 PVC Laminated Collapsible Tubes Plant- Total Capacity Table 5 PVC Laminated Collapsible Tubes Project- Capital Investment Table 6 PVC Laminated Collapsible Tubes Project- Monthly Working Capital Requirements Table 7 PVC Laminated Collapsible Tubes Project- Total Cost of the Project Table 8 PVC Laminated Collapsible Tubes Project- Production & Revenue Schedule Table 9 PVC Laminated Collapsible Tubes Project- 5 Year Profit Analysis (In INR Millions) Table 10 PVC Laminated Collapsible Tubes Project- Pay Back Period
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Stearic Acid - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Stearic acid is a saturated fatty acid with an 18-carbon chain and has the IUPAC name octadecanoic acid. It is a waxy solid, and its chemical formula is CH3(CH2)16CO2H. Its name comes from the Greek word ????? "stéar", which means tallow. The salts and esters of stearic acid are called stearates. Stearic acid is one of the most common saturated fatty acids found in nature following palmitic acid. It occurs in many animal and vegetable fats and oils, but it is more abundant in animal fat (up to 30%) than vegetable fat (typically <5%). The important exceptions are cocoa butter and Shea butter, where the stearic acid content (as a triglyceride) is 28–45%. Stearic acid is prepared by treating these fats and oils with water at a high pressure and temperature (above 200°C), leading to the hydrolysis of triglycerides. The resulting mixture is then distilled. Commercial stearic acid is often a mixture of stearic and palmitic acids, although purified stearic acid is available. In terms of its biosynthesis, stearic acid is produced from carbohydrates via the fatty acid synthesis machinery via acetyl-CoA. Uses & Applications: • Soaps, cosmetics, detergents • Lubricants, softening and release agents • Niche uses • Fatty acids are classic components of candle-making Finding its use in various fields stearic acid has a high market demand and good future scope. It is mainly used in the production of detergents, soaps, and cosmetics such as shampoos and shaving cream products which automatically increases the demand of Stearic acid. As a whole establishing Stearic Acid plant is one of the project which has good prospect for the entrepreneurs to invest.
Plant capacity: Stearic Acid: 24 MT/ Day•Oleic Acid (by product):35 MT/ Day•Methyl Alcohol (recovered): 150 MT/ DayPlant & machinery: Rs. 524 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 2730 Lakhs
Return: 26.00%Break even: 45.00%
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Rice Powder, Puttu and Wheat Powder - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Wheat flour is a powder made from the grinding of wheat used for human consumption. More wheat flour is produced than any other flour. Wheat varieties are called "soft" or "weak" if gluten content is low, and are called "hard" or "strong" if they have high gluten content. Hard flour, or bread flour, is high in gluten, with 12% to 14% gluten content, and has elastic toughness that holds its shape well once baked. Rice flour (also rice powder) is a form of flour made from finely milled rice. It is distinct from rice starch, which is usually produced by steeping rice in lye. Rice flour is a particularly good substitute for wheat flour, which causes irritation in the digestive systems of those who are gluten-intolerant. Rice flour is also used as a thickening agent in recipes that are refrigerated or frozen since it inhibits liquid separation. Rice flour may be made from either white rice or brown rice. To make the flour, the husk of rice or paddy is removed and raw rice is obtained, which is then ground to flour. Puttu is a South Indian and Sri Lankan breakfast dish of steamed cylinders of ground rice layered with coconut. It is highly popular in the Indian state of Kerala as well as in many areas of Sri Lanka, where it is also known as puttu. Puttu is served with side dishes such as palm sugar or chickpea curry or banana. India is ranked as the world’s largest producer of a number of agri-products including milk and dairy products and pulses .and the second largest producer of rice, wheat, sugar and cotton. India produces more than 200 million tonnes of different food grains every year. All major grains – rice, wheat, maize, barley and millets like jowar (great millet), bajra (pearl millet) & ragi (finger millet) are produced in the country. About 15 per cent of the annual production of wheat is converted into wheat products. There are 10,000 pulse mills in the country with a milling capacity of 14 million tonnes, milling about 75 per cent of annual pulse production. The country is self sufficient in grain production and is the second largest rice producer in the world with a 20 per cent global share. Primary milling of rice, wheat and pulses is the most important activity in food grains processing. As a whole it is a good project for entrepreneurs for investment. Few Indian Major Players are as under:- Ambe Agro Inds. Ltd. Ambuja Flour Mills Ltd. Anirudh Foods Ltd. Ankit India Ltd. Annamallai Industries Ltd. Aruppukottai Shri Ramalinga Roller Flour Mills Ltd. Avanti Feeds Ltd. Bambino Agro Inds. Ltd. Bambino Food Inds. Ltd. Bannari Amman Flour Mill Ltd. Brindavan Roller Flour Mills Ltd. Century Flour Mills Ltd. Daawat Foods Ltd. Delhi Flour Mills Co. Ltd. Parakh Foods Ltd. Patiala Flour Mills Co. Ltd. Pawan Udyog Ltd. Prahlad Flour Mills Ltd. Puja Agro Food Ltd. Puja Food Products Ltd. R K Patel Food Pvt. Ltd. Rohini Foods Pvt. Ltd. S K Roller Flour Mills Ltd. Sakthi Murugan Agro Foods Ltd.
Plant capacity: Wheat powder: 9.6 MT/ Day•Puttu: 4.8 MT/ Day•Rice Powder: 9.6 MT/ DayPlant & machinery: Rs. 62 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 256 Lakhs
Return: 27.00%Break even: 69.00%
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Sanitary Napkins - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

The Sanitary napkin industry is closely connected with the mode of life, which is in turn directly correlated to housing. Accordingly this industry has always grown by keeping space with improvement in living and it is new indispensable for sanitary in modern housing. In India, the technology for sanitary napkins available by processing of raw cotton spinning and weaving of napkins. On small scale, the processed cotton is purchased which is spinned and woven. Sanitary napkin is a product used by women during the menstrual period to treat menstruation. It is one of the daily necessities for women. Most napkins will prevent leakage. Uses: • Sanitary Napkins are exclusively used by adult girls & Ladies around the world during their menstrual periods as a means of maintaining physical aid & to avoid wetting or staining of the clothes. • Sanitary Napkin is not reasonable & it is to be thrown away only, when it is saturated with wet liquids. • Its use is much popular amongst the educated class of adult girls & ladies. The Industry in India is of recent origin. The first unit is to manufacture viscous napkin filament yarn. Sanitary napkins have an important place in women's history and in the history of technology. 19th Century research into disposable sanitary napkins marked the humble beginnings of a new era of gynecological sanitary. Hindustan Lever (now Hindustan Unilever), Johnson & Johnson and Procter & Gamble have been the lead players in sanitary napkins market. The Unilever-Kimberly Clark joint venture had earlier entered the Indian market with its brand, Kotex, in competition with the market leader, Whisper of Proctor & Gamble. Kimberly Clark had launched upgraded Whisper with Wings brand, priced only 5% higher than the regular Whisper brand. After the launch of Whisper Extra Dry from Procter & Gamble, Johnson & Johnson came in with Stayfree Spirit. Any entrepreneurs venture into this field will be successful. Few Indian Major Players are as under:- Carewell Hygiene Products Ltd. Godrej Consumer Products Ltd. Gufic Biosciences Ltd. Hindustan Unilever Ltd. Johnson & Johnson Ltd. Kimberly Clark Lever Pvt. Ltd. Procter & Gamble Hygiene & Health Care Ltd.
Plant capacity: 432000 Nos. / DayPlant & machinery: Rs. 103 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 980 Lakhs
Return: 33.00%Break even: 36.00%
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Disposable Needles - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Disposable needles are widely used by doctors for injection purpose with the help of syringes. With the increase in population in our country, requirement of medicine and injections has increased. For more strength of people more number of needles is required with syringes. For quick relief, needles are used by surgeons, dental surgeons, Veterinary Surgeons, and by the breeders in the poultry farm, where the farm birds are periodically injected against epidemics. Surgical needles are of two types: those which have an eye through which the suture is threaded and eyeless needles where the suture is inserted into the hollow hilt and held in position by swaging the metal around it. The first patent on an eyeless needle was obtained by the late Sir Henry Souttar in 1921 but in the U.K. their use has only increased appreciably in the past few years. In the U.S.A. 70 percent of the suture needles are of the cycle’s type. The various components of Hypodermic needle shall be made from the following materials shown against each. • The Hub shall be made from free specially treated nylon/ PVC tube. • Stillete- Stillete shall be hard drawn hollow brass wire or stainless steel wire and supplied one for each needle. Hindustan Syringes and Beckton & Dickinson had launched Auto Disposable (AD) syringes. The new age AD syringe makes re-use impossible by locking the plunger after the medicine is injected. It cannot draw on the medicine a second time. In the field of cannulae and blood bags, Poly Medicure has emerged as a significant player. In the Indian single uses syringes market, which is nearly 1.5 bn units strong, Hindustan Syringes and Medical Devices (HMD) enjoys a 65% market share. Imports constitute 10% of this market. In the single use needles market, HMD has a 70% market share, followed by imported brands with a 25% market share. The size of the local needles market is 2.5 bn units per annum. Dispovan is the dominant brand in India, and it has been able to maintain and increase its market share in face of stiff competition from multinational and domestic challengers. So any new entrants can venture in to this industry.
Plant capacity: 1500000 Nos. / DayPlant & machinery: Rs. 585 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 945 Lakhs
Return: 29.00%Break even: 43.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

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